Regency I1200 User Manual

Owners & Installation Manual
I1200S
Wood Insert
Tested by:
918-665a
www.regency-fi re.com
Installer: Please complete the details on the back cover
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
04/07/11
Thank-you for purchasing a
REGENCY FIREPLACE PRODUCT.
The pride of workmanship that goes into each of our products will give you years of trouble-free enjoyment. Should you have any questions about your product that are not covered in this manual, please contact the REGENCY DEALER in your area.
Keep those REGENCY FIRES burning.
SAFETY NOTE: If this Insert is not properly installed, a house fi re may result. For your safety, follow the installation instructions, contact local building or fi re offi cials about restrictions and installation inspection requirements in your area.
The authority having jurisdiction (such as municipal building department, re department, re prevention bureau, etc.) should be consulted before installation to determine the need
to obtain a permit.
2
I1200 Regency Wood Insert
TABLE OF CONTENTS
SAFETY LABEL
Safety Label...................................................................4
UNIT DIMENSIONS
With Standard Flue Adaptor ..........................................5
With Offset Flue Adaptor ...............................................6
INSTALLATION
Before Installing your Insert ...........................................7
Chimney Specifi cations .................................................7
Fireplace Specifi cations.................................................7
Masonry and Factory Built Fireplace Clearances .........8
How to Determine if Alternate ..........................................
Floor Protection Materials are Acceptable .....................8
Installing your Insert ......................................................9
Installation into a Masonry Fireplace ...........................10
Installation into a Factory Built Fireplace .....................10
Faceplate, Trim & Optional Fan Support Installation ...11
Fan / Blower ................................................................15
Firebrick Assembly ......................................................16
Draft Control ................................................................16
Door Handle ................................................................16
Brick Flue Baffl e & Secondary Air Tube Installation ....16
Screen Door ................................................................17
OPERATING INSTRUCTIONS
First Fire ......................................................................17
Fan Operation..............................................................18
Ash Disposal................................................................18
Some Safety Guidelines ..............................................18
MAINTENANCE
Creosote ......................................................................18
Maintenance of Gold-Plated Doors .............................19
Door Gasket ................................................................19
Door Latch Adjustment ................................................19
Glass Cleaning ............................................................19
Glass Replacement .....................................................19
Glass Removal ............................................................19
PARTS LIST
Main Assembly ............................................................20
Faceplates ...................................................................21
Firebrick .......................................................................22
WARRANTY
Warranty ......................................................................23
I1200 Regency Wood Insert
http://oee.nrcan.gc.ca/residential/personal/retrofi t-homes/retrofi t-qualify-grant.cfm
33
SAFETY LABEL
LISTED FACTORY BUILT FIREPLACE INSERT CERTIFIED FOR USE IN CANADA AND U.S.A. MODEL: I1200S TESTED TO: ULC S628-M93 / UL 1482-1998 / ULC S627-00 / UL 737-2000 REPORT NO. 632-3198 (SEPT.1993)
DO NOT REMOVE THIS LABEL
326
COMPONENTS REQUIRED FOR INSTALLATION: 5.5" (140mm) or 6" (152mm)STAINLESS STEEL LINER. STANDARD ADAPTOR (171-932) OR OFFSET ADAPTOR (171-936). OPTIONAL COMPONENT: FAN (170-915), ELECTRICAL RATING: VOLTS 115, 60 HZ, 0.6 AMPS, SCREEN DOOR (846-101) DO NOT REMOVE BRICKS OR MORTAR IN MASONRY FIREPLACE. FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE OR ELEVATE FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. OPERATE WITH FEED DOOR CLOSED, OPEN TO FEED FIRE ONLY. REPLACE GLASS ONLY WITH CERAMIC GLASS (5MM). INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY. DO NOT OVERFIRE, IF INSERT GLOWS YOU ARE OVER-FIRING.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (MEASURED FROM INSERT BODY)
INSTALL ONLY ON A NON-COMBUSTIBLE HEARTH RAISED (F) 1.5IN / 38MM ABOVE AN ADJACENT COMBUSTIBLE FLOOR. COMBUSTIBLE FLOOR MUST BE PROTECTED BY NON-COMBUSTIBLE MATERIAL EXTENDING (E) 16 IN / 405MM TO FRONT AND (G) 8IN / 205MM TO SIDES FROM FUEL DOOR.
918-666
MANUFACTURED BY:
FPI FIREPLACE PRODUCTS
INTERNATIONAL LTD.
6988 VENTURE ST.
DELTA, BC V4G 1H4
HOT WHILE IN OPERATION
DO NOT TOUCH. KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.
READ ABOVE INSTRUCTIONS.
CAUTION
ADJACENT SIDEWALL A) 15in / 380mm MANTLE B) 20in / 510mm TOP FACING C 14in / 355 mm SIDE FACING D) 7.375in / 185mm
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS. INSTALL AND USE ONLY IN MASONRY FIREPLACE OR FACTORY BUILT FIREPLACE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY CERTIFIED TO COMPLY WITH JULY 1990, PARTICULATE EMISSION STANDARDS.
JAN FEB MAR APR MAY JUN JUL AUG SEPT OCT NOV DEC
2011 20102 2013
(Duplicate Serial #)
DATE OF MANUFACTURE
MADE IN CANADA
326
This is a copy of the label that accompanies each I1200S Wood Insert. We have printed a copy of the contents here for your review.
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
4
I1200 Regency Wood Insert
WITH STANDARD FLUE ADAPTOR
DIMENSIONS
STANDARD FLUE ADAPTOR (171-932)
6" (152mm) Diameter
I1200 Regency Wood Insert
5
DIMENSIONS
te
WITH OFFSET FLUE ADAPTOR
21-1/4” (540mm)
6" (152mm) Diameter
OFFSET FLUE ADAPTOR (171-936)
12-3/4” from flue centerline to rear of facepla
22-3/4” (578mm)
22-3/4” (578mm)
16-7/8” (428mm)
20-1/8” (511mm)
16-15/16” (430mm)
14-3/16” (360mm)
12-3/4” (324mm)
18-3/4” (476mm)
19-1/2” (496mm)
21-3/8” (543mm)
6
17-3/4” (451mm)
22-3/4” (578mm)
I1200 Regency Wood Insert
INSTALLATION
Regency Inserts are constructed with the high­est quality materials and assembled under strict quality control procedures that ensure years of trouble free and reliable performance.
It is important that you read this manual thor­oughly and fully understand the installation and operating procedures. Failure to follow instruc­tions may result in property damage, bodily injury or even death. The more you understand the way your Regency Insert operates, the more enjoyment you will experience from knowing that your unit is operating at peak performance.
BEFORE INSTALLING
YOUR INSERT
1) Read all instructions before installing and
using your fi replace insert. Install and use only in accordance with manufacturer’s installation and operating instructions.
2) Check your local building codes - Build-
ing Inspection Department. You may require a permit before installing your insert. Be aware that local codes and regulations may override some items in the manual.
WARNING: Careless installation is the
major cause of safety hazard. Check all local building and safety codes before installation of unit.
3) Notify your home insurance company that
you plan to install a fi replace insert.
4) Your fi replace insert is heavy and requires two or more people to move it safely. The insert and surrounding structure can be badly damaged by mishandling.
5) If your existing fi replace damper control will become inaccessible once you have installed your Regency Insert, you should either remove or secure it in the open posi­tion.
6) Inspect your fi replace and chimney prior to installing your insert to determine that it is free from cracks, loose mortar or other signs of damage. If repairs are required, they should be completed before installing your insert. Do not remove bricks or mortar from your masonry fi replace.
7) Do not connect the insert to a chimney ue servicing another appliance or an air distribution duct.
CHIMNEY
SPECIFICATIONS
Before installing, check and clean your chimney system thoroughly. If in doubt about its condi­tion, seek professional advice. Your Regency Insert is designed for installation into a masonry replace that is constructed in accordance with the requirements of "The Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Ap­pliance", N.F.P.A. 211, the National Building Code of Canada, or the applicable local code requirements.
The appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFP A 70, or the Canadian Electrical code, CSA C22.1.
Regency Inserts are designed to use either a
5.5" (140mm) or 6" (152mm) fl ue. This insert must be connected to a code-ap-
proved masonry chimney or listed factory-built replace chimney with a direct fl ue connector into the fi rst chimney liner section. The chimney size should not be less than or more than three times greater than the cross-sectional area of the fl ue collar.
Requirements for Installing
Solid-fuel Inserts in Factory-built
Fireplaces.
1) The insert must be tested and meet the
requirements of UL 1482 (U.S.) and or ULC S628 (Canada) when tested in a masonry replace built per ULC S628.
2) The factory-built fi replace must be listed per UL 127 or ULC S610.
3) Clearances obtained from the masonry fi re- place tests are also relevant for installation in factory-built fi replaces.
4) Installation must include a full height listed chimney liner type HT requirements (2100 degree F.) per UL 1777 (U.S.) or ULC S635 (Canada). The liner must be securely attached to the insert fl ue collar and the chimney top.
5) Means must be provided to prevent room air passage to the chimney cavity of the replace. This may be accomplished by sealing the damper area around the chimney liner, or sealing the fi replace front.
6) Alteration of the fi replace in any manner is not permitted with the following exceptions;
a. external trim pieces which do not affect
the operation of the fi replace may be removed providing they can be stored on or within the fi replace for re-assembly if the insert is removed.
b. the chimney damper may be removed
to install the chimney liner.
7) Circulating air chambers (i.e. in a steel replace liner or metal heat circulator) shall not be blocked.
8) Means must be provided for removal of the insert to clean the chimney fl ue.
9) Inserts that project in front of the fi replace must be supplied with appropriate supporting means.
10) Installer must mechanically attach the sup­plied label to the inside of the fi rebox of the replace into which the insert is installed.
"WARNING: This fi replace has been converted for use with a wood insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the replace re-approved by the authority having jurisdiction."
FIREPLACE
SPECIFICATIONS
Your fi replace opening requires the following minimum sizes:
Height: 19" (483mm) Width: 23" (584mm) Depth:
(w/ standard fl ue adaptor) 13-3/4" (349mm) (w/ offset fl ue adaptor) 16-1/2" (419mm)
Two faceplates are available to seal the replace opening:
Standard 38" W x 26" H Oversize 44" W x 30" H
Emissions from burning wood or gas could contain chemicals known to the State of Cali­fornia to cause cancer, birth defects or other reproductive harm.
I1200 Regency Wood Insert
7
INSTALLATION
MASONRY AND FACTORY BUILT FIREPLACE CLEARANCES
The minimum required clearances to combustible materials when installed into a masonry or factory built fi replace are listed below.
Adjacent Mantle** Top Side Minimum Minimum Minimum Unit Side Wall (to Top) Facing Facing Hearth Hearth Hearth Side (to Side) (to Top) (to Side) Extension* Thickness* Extension A B C D E F G
I1200S 15" (381mm) 20" (508mm) 14" (356mm) 7.375"(187mm) 16" (406mm) 1.5" (38mm) 8" (203mm)
Side and Top facing is a maximum of 1.5" thick. Floor protection must non-combustible, insulative material with an R value of 1.1 or greater.
* If the hearth extension is fl ush with the fl oor (F)
it must extend 19.5" in front of the body face (E).
Note: Hearth Extension Width (G) is meas-
ured from edge of fuel door to side of hearth.
** A non-combustible mantel may be installed
at a lower height if the framing is made of metal studs covered with a non-combustible board.
Thermal fl oor protection is not required if the unit is raised 3.5" minimum (measured from the bottom of the stove). However, standard ember fl oor protection is required. It will need to be a non-combustible mate­rial that covers 16" (406 mm) in the US and 18" (450 mm) in Canada to the front of the unit and 8" (200 mm) to the sides.
If the unit is not raised, thermal fl oor protection required is 18" (450 mm) in the US and Canada.
HOW TO DETERMINE IF ALTERNATE
FLOOR PROTECTION MATERIALS ARE ACCEPTABLE
The specifi ed fl oor protector should be 3/8" (18mm) thick material with a K - factor of
0.84. The proposed alternative is 4" (100mm) brick
with a C-factor of 1.25 over 1/8" (3mm) mineral board with a K-factor of 0.29.
Step (a):
Use formula above to convert specifi cation
to R-value.
R = 1/k x T = 1/0.84 x .75 = 0.893.
Clearance diagram for installations
Floor Protection
Please check to ensure that your fl oor protection and hearth will meet the standards for clearance to combustibles. Y our hearth extension must be made from a non-combustible material.
Step (b):
Calculate R of proposed system. 4" brick of C = 1.25, therefore Rbrick = 1/C = 1/1.25 = 0.80 1/8" mineral board of k = 0.29, therefore
Rmin.bd. = 1/0.29 x 0.125 = 0.431
Total R = Rbrick + Rmineral board =
0.8 + 0.431 = 1.231.
Step (c):
Compare proposed system R of 1.231 to
specifi ed R of 0.893. Since proposed system R is greater than required, the system is acceptable.
DEFINITIONS
Thermal Conductance:
C = Btu = W (hr)(ft
Thermal Conductivity:
k = (Btu)(inch) = W = Btu (hr)(ft
R = (ft2)(hr)(oF) = (m2)(K) Btu W
3)(o
Thermal Resistance:
2 )(o
F) (m2))(K)
F) (m)(K) (hr)(ft)(oF)
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I1200 Regency Wood Insert
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