Regency HZ54 User Manual

Page 1
Regency Horizon
HZ54
Owners &
Installation Manual
Gas Fireplace
MODELS: HZ54-NG Natural Gas
HZ54-LP Propane
www.regency-fi re.com
WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
918-751a
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
10/31/08
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To the New Owner:
Congratulations! You are the owner of a state-of-the-art Gas Fireplace by REGENCY®. The HZ54 has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model HZ54 has been approved by Warnock Hersey/Intertek for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint
yourself with these instructions and the many features of your Regency
MANUFACTURED MOBILE HOME REQUIREMENTS
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This Regency® product has been tested and listed by Warnock Hersey/Intertek as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88a-2007 / CSA 2.33a-2007 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN / CGA 2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
®
Fireplace.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This appliance comes equipped with a dedicated #8 Ground Lug for attachment of the ground wire to the steel chassis as applicable to local codes.
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
This appliance may only be installed in an aftermarket permanently located, manufactured (U.S.A only) or mobile home, where not prohibited by local codes.
This appliance can only be used with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
Ensure that structural members are not cut or weakened during installation.
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HZ54 Regency HorizonTM Gas Fireplace
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TABLE OF CONTENTS
SAFETY LABEL
Copy of Safety Decal ..................................................... 4
REQUIREMENTS
MA Code - CO Detector.................................................5
DIMENSIONS
Unit Dimensions ............................................................6
Faceplate & Door Frame Overlay Dimensions .............. 6
INSTALLATION
Important Message ...................................................... 7
Before You Start ............................................................7
General Safety Information............................................7
Installation Checklist ...................................................... 8
Locating Your Gas Fireplace .........................................8
Clearances ....................................................................9
Non-Combustible Requirements ...................................9
Mantel Clearances.......................................................10
Mantel Leg Clearances................................................10
Framing & Finishing..................................................... 11
Unit Assembly Prior To Installation ..............................13
Top Standoff Assembly ........................................13
Side Nailing Strips ...............................................13
Venting Introduction .....................................................13
Vent Restrictor Position ............................................... 14
Exterior Vent Termination Requirements ..................... 15
Venting Arrangements ................................................16
Horizontal Termination (Flex) ...............................16
Rigid Pipe Venting Systems ........................................17
Basic Horizontal & Vertical Terminations .............17
5” x 8” Rigid Pipe Cross Reference Chart ...................18
Allowable Horizontal Terminations for HZ54-NG .........20
Allowable Horizontal Terminations for HZ54-LP ..........21
Allowable Vertical Terminations for HZ54-NG .............24
Allowable Vertical Terminations for HZ54-LP ..............25
Unit Installation with Horizontal Termination ................26
Unit Installation with Vertical Termination ....................27
Unit Installation ............................................................ 28
Horizontal Termination with Flex Vent System ............28
High Elevation .............................................................29
Gas Line Installation .................................................... 29
Pilot Adjustment ........................................................... 29
Gas Pipe Pressure Testing ..........................................29
S.I.T. Valve Description ................................................29
Aeration Adjustment ....................................................30
Wiring Diagram ...........................................................30
Optional Wall Thermostat ........................................... 31
Optional Remote Control ............................................. 31
Optional Wall Switch ....................................................31
GT Remote Features ................................................... 32
GT Remote Wiring Diagram ........................................32
Optional Stainless Steel Panel Installation .................. 33
Glass Crystals or Optional Ceramic Stones ................34
Installation On Burner .................................................. 34
Optional Pebble Installation ......................................... 34
Faceplate & Door Frame Overlay Installation..............35
OPERATING INSTRUCTIONS
Operating Instructions .................................................37
First Fire ......................................................................37
Lighting Procedure ......................................................37
Shutdown Procedure ................................................... 37
Normal Operating Sounds of Gas Appliances ............. 37
Copy of Lighting Plate Instructions .............................. 38
MAINTENANCE
Maintenance Instructions.............................................39
General Vent Maintenance .......................................... 39
Thermopile / Thermocouple .........................................39
Glass Gasket ............................................................... 39
Glass Door...................................................................39
Glass Replacement .............................................39
Glass Door Removal ...................................................40
DC Spark Box Battery Replacement ...........................41
DC Spark Box Replacement........................................41
Valve Tray Replacement ..............................................42
Instructions for HZ54-NG unit only. .............................43
Instructions for HZ54-LP unit only. ..............................44
PARTS LIST
Main Assembly ............................................................45
Accessories .................................................................46
WARRANTY
The Warranty: Limited Lifetime ...................................47
HZ54 Regency HorizonTM Gas Fireplace 3
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SAFETY LABEL
This is a copy of the label that accompanies each HZ54-NG and HZ54-LP Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review.
NOTE: Regency improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
INSTALLATION
®
units are constantly being
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
COPY OF SAFETY DECAL
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HZ54 Regency HorizonTM Gas Fireplace
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REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
INSTALLATION
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
HZ54 Regency HorizonTM Gas Fireplace 5
Page 6
DIMENSIONS
INSTALLATION
UNIT DIMENSIONS
FACEPLATE & DOOR FRAME OVERLAY DIMENSIONS
6
HZ54 Regency HorizonTM Gas Fireplace
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INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The HZ54 Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with manufacturers instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the
specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fi tted as per Venting instructions.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into
a wall or siding.
7) Any safety glass removed for servicing
must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the replace.
10) Be aware of electrical wiring locations in walls
and ceilings when cutting holes for termina­tion.
11) Under no circumstances should this appliance
be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance
should be done by an authorized service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and
free of combustible materials, (gases and other fl ammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH
9) Wear gloves and safety glasses for protection
while doing required maintenance.
SURFACE TEMPERATURES, ESPE­CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
HZ54 Regency HorizonTM Gas Fireplace 7
Page 8
INSTALLATION
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location (Refer to "Locating Your
Gas fi replace" section)
b) Clearances to Combustibles (Refer to
"Clearances" section)
c) Mantle Clearances (Refer to "Mantel
Clearances" section)
d) Framing & Finishing Requirements (Refer
INSTALLATION
to "Framing & Finishing" section)
e) Venting Requirements (Refer to "Venting"
section)
2) Assemble Top and Side Standoffs (Refer to
"Unit Assembly Prior to Installation).
3) Slide unit into place.
4) Install vent (Refer to "Venting Arrangement"
sections).
5) Make gas connections (Refer to "Gas Line
Installation section).
6) Test the pilot (Refer to "Pilot Adjustment"
section).
7) Test Gas Pressure (Refer to "Gas Pipe Pres-
sure Testing" section).
8) Install standard and optional features. Refer
to the following sections:
a) Glass Crystals/ Optional Ceramic Stones b) Optional Firebox Base Pebbles c) Optional Stainless Steel Refl ective
Panels d) Faceplate / Door Frame Overlay e) Remote Control or Wall Thermostat
This includes:
1) Clocking the appliance to ensure the correct
firing rate (rate noted on label 41,500 Btu/h (NG), after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
LOCATING YOUR
GAS FIREPLACE
1) When selecting a location for your replace,
ensure that the clearances are met.
2) The appliance must be installed on a fl at,
solid, continuous surface For example a wood, metal or concrete fl oor or in a raised (on the wall) application. The appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
3) The HZ54 Direct Vent Gas Fireplace can be
installed in a recessed position or framed out into the room as in A, B, C and D. See
4) This appliance is Listed for bedroom
installations using the standard Remote (millivolt thermostat system). Some areas may have further requirements, check local codes before installation.
5) The HZ54 Direct Vent Gas Fireplace is
approved for alcove installations, see "Clearances" section for details.
6) We recommend that you plan your installation
on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have an authorized inspector, dealer, or installer review your plans before installation.
Note: For vent terminations refer to
"Exterior Vent Termination Locations" section.
9) Wall Mounted ON/OFF Switch:
Use the toggle wall switch supplied with the
manual package. Use of a “decor” switch
causes higher resistance which is a problem
on gas fi replaces.
10) Final check.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly and operation fully explained to
customer.
8
Diagram 1
Diagram 1.
A) Flat on Wall B) Flat on Wall Corner C) Recessed into Wall/Alcove D) Corner
HZ54 Regency HorizonTM Gas Fireplace
Page 9
INSTALLATION
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fi res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fi replace and vent system be installed only in accordance with these instructions.
INSTALLATION
The top, back and sides of the fi replace are defi ned by
standoffs. The metal ends of the standoff may NOT be
Caution Requirements
recessed into combustible construction.
if these clearances (air space) to combustible materials are not
adhered to. It is of greatest importance that this fi replace and vent
system be installed only in accordance with these instructions.
Clearance: Dimension Measured From:
A: Mantel Height (min.) 20" (508mm) Top of Fireplace Opening
B: Sidewall (on one side) 4" (102mm) Side of Fireplace Opening
C: Ceiling (room and/or alcove)
D: Mantel Depth (max.) 13" (330mm) 30" Above Fireplace Opening
E: Alcove Width 83" (2108mm) Sidewall to Sidewall (Minimum)
F: Alcove Depth 36" (914mm) Front to Back Wall (Maximum)
D
A
40-7/8" (1038mm) Top of Fireplace Opening
C
F
B
Fire hazard is an extreme risk
WARNING
Flue Clearances to Combustibles
Horizontal - Top 3" Horiztonal - Side 2" Horiztonal - Bottom 2" Vertical 2"
Passing through wall/ floor/ceiling - when restop is used.
B
1-1/2"
F
E
Installed Close
to Floor
Installed Close
to Ceiling
NON-COMBUSTIBLE REQUIREMENTS
HZ54 Regency HorizonTM Gas Fireplace 9
Page 10
INSTALLATION
MANTEL CLEARANCES
INSTALLATION
Due to the extreme heat this fi replace emits, the mantel clearances are critical. Combustible mantel
clearances from top of front facing are shown in the diagram on the right.
Note: A non-combustible mantel may be
installed at a lower height if the framing is made of metal studs covered with a non-combustible board.
Note: Ensure the paint that is used on the mantel
and the facing is "heat resistant" or the paint may discolour.
14
0
To Unit Base Legs
12
810
13" (330mm)
1" (25mm)
30”
28-1/8”
6
4
2
3 ½" (89mm)
21”
20”
To p o f Fireplace Opening
0
Drywall
Metal Stud (On Edge)
Non-combustible
Facing
Standoff
MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
10
HZ54 Regency HorizonTM Gas Fireplace
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FRAMING & FINISHING
INSTALLATION
1) Frame in the enclosure for the unit with framing material.
IMPORTANT: Header must be metal stud. All other framing may
be of combustible type such as 2x4 / 2x6 framing materials.
Note: When constructing the framed opening, please ensure there
is access to install the gas lines when the unit is installed.
2) For exterior walls, insulate the enclosure to the same degree as the
rest of the house, apply vapour barrier and drywall, as per local instal­lation codes. (Do not insulate the replace itself.)
WARNING: Failure to insulate and add vapor barriers to the inside
of the exterior wall will result in operational and performance problems including, but not limited to: excessive condensation on glass doors, poor fl ame package, carbon, blue fl ames etc. These are not product related issues.
3) The unit does not have to be completely enclosed in a chase. You
must maintain clearances from the vent to combustible materials: See "Clearances" section. Combustible materials can be laid against the side and back standoffs and the stove base.
4) Non-combustible material (ie. tile, slate, etc) may be brought up to and
overlap the unit (top and bottom) ensuring that the maximum thickness does not go beyond the 1-1/2" as shown in the diagram below. The faceplate will not be able to be mounted if material is beyond 1-1/2".
5) If material such as brick, stone, etc extends past the faceplate depth,
when fi nishing around the faceplate, the minimum opening dimen- sions noted below must be adhered to ensuring for the removal of the faceplate.
INSTALLATION
HZ54 Regency HorizonTM Gas Fireplace 11
Page 12
INSTALLATION
INSTALLATION
Framing Dimensions
A Framing Height 46-5/8” (1184mm) B Framing Width 60” (1524mm)
C
* Framing Depth*
D Minimum Height to Combustibles 51” (1295mm) E Corner Wall Depth 72" (1829mm) F Corner Facing Wall Width 101-7/8 (2586mm) G Vent Centerline Height 44” (1118mm) H Non-combustible facing height 20” (508mm) I Gas Connection Opening Height 1-1/2” (38mm) J Gas Connection Height 4” (102mm) K Gas Connection Inset 7-1/4” (184mm) L Gas Connection Opening Width 3-1/4” (83mm)
Description HZ54
22” (559mm)
* Framing depth measurement is noted with the side nailing strips set as far forward on the fi rebox as possible.
The side nailing strips can be adjusted back up to 1” to allow for varying thicknesses in non-combustible mate­rial & wall fi nishes.
12
HZ54 Regency HorizonTM Gas Fireplace
Page 13
INSTALLATION
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position.
TOP STANDOFF ASSEMBLY
The top standoffs are shipped in a fl at position and must be folded into shape and attached.
1) Remove the standoffs from the replace top.
2) Take each standoff and bend into the correct shape. Bend up at the
bend lines until the screw holes in the standoff and the pre-punched screw holes on the fi replace top line up.
3) Attach the standoff securely to the top with 2 screws per standoff
(on opposite corners).
SIDE NAILING STRIPS
The side and top nailing strips come attached to the unit. There is 1 plate on each side, and 1 on the top, that can be folded out as required.
Nailing Strips
Nailing Strips shown folded out.
INSTALLATION
Framing depth measurement is noted with the side nailing strips set as far forward on the rebox as possible. The side nailing strips can be adjusted back up to 1” to allow for varying thicknesses in non-combustible material & wall nishes.
VENTING INTRODUCTION
The HZ54 uses the "balanced fl ue" technology Co Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Note: These fl ue pipes must not be connected to any other
appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited.
IMPORTANT NOTE
HZ54 Regency HorizonTM Gas Fireplace 13
Page 14
INSTALLATION
VENT RESTRICTOR POSITION
Vent restriction is required for certain venting installations, see the diagrams in the "Venting Arrangements" section to determine if they are required for your installation.
The Vent Restrictor plate is located on the inside top of the fi rebox.
To set the vent restriction as indicated in the venting arrangements diagrams, refer to the following instructions;
1) Remove the glass door.
INSTALLATION
2) Remove the screws that hold the vent restrictor plate in place.
3) Adjust the vent restrictor plate to the required vent restrictor position as per the diagrams shown.
4) Once the vent restrictor plate is in the required position, secure with screws.
Vent Restrictor Settings for HZ54-NG
4.25”
Vent Restrictor Set 1
Factory Set Vent Restrictor
(No adjustment required)
3”
Vent Restrictor Settings for HZ54-LP
4.25”
Vent Restrictor Set 1
Factory Set Vent Restrictor
(No adjustment required)
2”
14
Vent Restrictor Set 2
Vent Restrictor Set 3
1”
2”
Vent Restrictor Set 4
Vent Restrictor Set 3
HZ54 Regency HorizonTM Gas Fireplace
Page 15
INSTALLATION
EXTERIOR VENT TERMINATION REQUIREMENTS
INSTALLATION
A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) B= Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm) C= Clearance to permanently closed window *(min. 12"/30cm) D= Vertical clearance to ventilated soffi t located above the terminal within a horizontal distance of (24"/60cm) from the centerline of the terminal
(min. 24"/60cm) check with local code. E= Clearance to unventilated soffi t (min. 24"/60cm) F= Clearance to outside corner: with AstroCap Termination Cap (min. 13"), with Dura-Vent Termination Cap (13") G= Clearance to inside corner: with AstroCap Termination Cap (min. 13"), with Dura-Vent Termination Cap (13") H= Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally from the centerline of the regulator. J= Clearance to service regulator vent outlet *(min. 36"/90cm) K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance *(12"/30cm) #(9"/23cm) L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m) #3' (91cm) above if within 10' (3m) horizontally. M= Clearance above paved sidewalk or a paved driveway located on public property *(min. 84"/2.1m) N= Clearance under veranda, porch, deck, or balcony *(min. 24"/60cm)
Note:
- Excluding direct vent or non-condensing appliances, a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the fl oor.
- If the vent termination is accessible, a certifi ed guard shall be installed. * As specifi ed in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances. # In accordance with the current ANSI Z223.1/NFPA 54, Natioinal Fuel Gas Code.
HZ54 Regency HorizonTM Gas Fireplace 15
Page 16
INSTALLATION
VENTING ARRANGEMENTS
HORIZONTAL TERMINATION (FLEX)
Regency® Direct Vent System
These venting systems, in combination with the HZ54, have been tested and listed as a direct vent system by Warnock Hersey/Intertek. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram from the "Exterior Vent Termination Locations"
section.
INSTALLATION
FPI Direct Vent (Flex) System Termination Kits include all the parts needed to install the HZ54 using a fl exible vent.
FPI Kit # Length Contains:
#946-615 4 Feet 1) 8” exible liner (Kit length)
2) 5” exible liner (Kit length)
3) spring spacers
#946-618 6 Feet
#946-616 10 Feet
4) thimble
5) AstroCap termination cap
6) screws
7) tube of Mill Pac
8) plated screws
9) S.S. screws #8 x 1-1/2” drill point
10) vinyl siding standoff
16
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from FPI may be used for Flex installations.
3) Horizontal vent must be supported every 3 feet.
4) A wall thimble is mandatory for all horizontal terminations due to high temperatures.
HZ54 Regency HorizonTM Gas Fireplace
Page 17
RIGID PIPE VENTING SYSTEMS
INSTALLATION
BASIC HORIZONTAL & VERTICAL TERMINATIONS
Rigid Pipe Vent Systems offer a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized fi nish.
The minimum components required for a basic Horizontal Termination are:
1 AstroCap XL Termination Cap 1 90o Elbow 1 Rigid Pipe Adaptor 1 Wall Thimble 1 Length of rigid pipe to suit wall thickness
The minimum components required for a basic Vertical Termination are:
1 Vertical Termination Cap 1 Rigid Pipe Adaptor 1 Lengths of pipe to adequately penetrate roof 1 Ceiling Firestop 1 Flashing 1 Storm Collar
Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding. Measure the wall thickness including furring strips.
INSTALLATION
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.
WARNING:
Do not combine venting components from different venting systems.
Exception: However, use of the the AstroCap XLTM is acceptable with all systems.
This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction with Simpson DV Pro, Metal-Fab Sure-Seal and Selkirk Direct-Temp systems. Use of these systems with the Rigid Pipe adaptor is deemed acceptable and does not affect the Warnock Hersey/Intertek listing of components.
The FPI AstroCap XL AstroCap XLTM is a proprietary trademark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent are registered and/or proprietary trade­marks of Simpson Dura-Vent Co. Inc.
HZ54 Regency HorizonTM Gas Fireplace 17
TM
is certifi ed for installations using FPI venting systems as well as Simpson Dura-Vent® Direct Vent Pro and Selkirk Direct-Temp.
Horizontal Termination
Alternate
Caps
Part # 5DT-ST14 (14") Part # 5DT-ST36 (36")
When using Rigid Vent other than
Simpson Dura-Vent, 3 screws must be
used to secure rigid pipe to adaptor.
Page 18
INSTALLATION
Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI.
INSTALLATION
5” X 8” RIGID PIPE CROSS REFERENCE CHART
18
HZ54 Regency HorizonTM Gas Fireplace
Page 19
INSTALLATION
INSTALLATION
HZ54 Regency HorizonTM Gas Fireplace 19
Page 20
INSTALLATION
VENTING ARRANGEMENTS
ALLOWABLE HORIZONTAL TERMINATIONS FOR HZ54-NG
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o (two 45o elbows equal one 90o elbow).
Note: Must use optional rigid pipe adapter (Part# 770-994) when using Rigid Pipe Venting Systems.
INSTALLATION
VENT RESTRICTOR SETTING: Vent restrictor factory set, no adjustment required unless otherwise indicated.
Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 1 to Set 2 or Set 3 if required.
Note: Regency
• Maintain clearances to combustibles as listed in "Clearances" section
• Horizontal vent must be supported every 3 feet.
• Firestops are required at each fl oor level and whenever passing through a wall.
• A wall thimble is mandatory for all horizontal terminations due to high temperatures.
20
®
Direct Vent System (Flex) is only approved for horizontal terminations.
HZ54 Regency HorizonTM Gas Fireplace
Page 21
VENTING ARRANGEMENTS
INSTALLATION
ALLOWABLE HORIZONTAL TERMINATIONS FOR HZ54-LP
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o (two 45o elbows equal one 90o elbow).
Note: Must use optional rigid pipe adapter (Part# 770-994) when using Rigid Pipe Venting Systems.
Horizontal (Feet)
12
10
18
16
14
0
2
4
Vent Restrictor
on Set 3
6 14
8 16
10 18
12 20
INSTALLATION
Vent Restrictor
8
Vertical Height (Feet)
6
4
2
0
VENT RESTRICTOR SETTING: Vent restrictor factory set, no adjustment required unless otherwise indicated.
Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 1 to Set 3 if required.
®
Note: Regency
• Maintain clearances to combustibles as listed in "Clearances" section
• Horizontal vent must be supported every 3 feet.
• Firestops are required at each fl oor level and whenever passing through a wall.
• A wall thimble is mandatory for all horizontal terminations due to high temperatures.
Direct Vent System (Flex) is only approved for horizontal terminations.
44” (1118mm)
Minimum Height
Requirement
on Set 1
HZ54 Regency HorizonTM Gas Fireplace 21
Page 22
INSTALLATION
Horizontal Venting with Two (2) 90o Elbows
NG and LP
INSTALLATION
One 90o elbow = Two 45o elbows.
Option V H + H1
A) 2' Min. 4' Max. B) 3' Min. 6' Max. C) 4' Min. 8' Max. D) 5' Min. 9' Max. E) 6' Min. 10' Max.
Please note minimum 1 foot between 90o elbows is required.
VENT RESTRICTOR SETTING: Vent restrictor factory set at Set 1, no adjustment required.
With these options, maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 10 feet total horizontal.
Horizontal Venting with Three (3) 90o Elbows
NG and LP
One 90o elbow = Two 45o elbows.
Option V H V + V1 H + H1
A) 2' Min. 1' Max. 3' Min. 2' Max. B) 2' Min. 2' Max. 5' Min. 4' Max. C) 3' Min. 2' Max. 7' Min. 5' Max. D) 4' Min. 3 Max. 9' Min. 6' Max. E) 5' Min. 4' Max. 10' Min. 7' Max. F) 6' Min. 6' Max. 11' Min. 9' Max.
VENT RESTRICTOR SETTING: Vent restrictor factory set at Set 1, no adjustment required.
22
With these options, max. total pipe length is 30 feet with min. of 11 feet total vertical and max. 9 feet total horizontal.
Please note min. 1 foot between 90o elbows is required.
HZ54 Regency HorizonTM Gas Fireplace
Page 23
Vertical Venting with Three (3) 90o Elbows
One 90o elbow = Two 45o elbows.
Option V H + H1 V + V1 A) 2' Min. 2' Max. 4' Min. B) 3' Min. 4' Max. 6' Min. C) 4' Min. 5' Max. 7' Min. D) 5' Min. 6' Max. 8' Min. E) 6' Min. 8' Max. 9' Min.
VENT RESTRICTOR SETTING: Vent restrictor factory set at Set 1, no adjustment required.
INSTALLATION
NG and LP
INSTALLATION
With these options, max. total pipe length is 30 feet with min. of 9 feet total vertical and max. 8 feet total horizontal.
Please note min. 1 foot between 90o elbows is required.
HZ54 Regency HorizonTM Gas Fireplace 23
Page 24
INSTALLATION
12 16
18
20
VENTING ARRANGEMENTS
ALLOWABLE VERTICAL TERMINATIONS FOR HZ54-NG
The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbows, with Rigid Pipe Venting Systems for Natural Gas. Two 45
o
elbows equal to one 90o
elbow. Maximum of four 45o elbows allowed.
INSTALLATION
Horizontal (Feet)
2
0
40
38
36
34
32
30
28
26
24
22
4
Vent Restrictor on Set 3
8
6
10 12
Maximum: 40 ft. (12.2m)
14
Please note min. 1 foot between 90
o
elbows is required.
• Vent must be supported at offsets.
• Firestops are required at each fl oor level and whenever passing through a wall.
• Maintain clearances to combustibles as listed in the "Clearances" section.
• Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 1 to Set 2 or Set 3 if required.
Note: Must use optional fl ue adaptor when using
Rigid Pipe (Part # 770-994).
20
18
Vertical Height (Feet)
16
14
12
10
8
6
4
2
0
Minimum length of pipe
between elbows 12” (305mm)
Vent Restrictor on Set 2
Vent Restrictor on Set 1
Min. 44”
(1118mm)
Max. 10’ (3m)(centerline to centerline)
Minimum
8’6” (2.6m)
Maximum: 27 ft. (8.2m)
24
HZ54 Regency HorizonTM Gas Fireplace
Page 25
12 16
18
20
VENTING ARRANGEMENTS
INSTALLATION
ALLOWABLE VERTICAL TERMINATIONS FOR HZ54-LP
The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbows, with Rigid Pipe Venting Systems for Natural Gas. Two 45 elbow. Maximum of four 45o elbows allowed.
o
elbows equal to one 90o
INSTALLATION
Horizontal (Feet)
2
0
40
38
36
34
32
30
28
26
24
4
Vent Restrictor on Set 4
8
6
10 12
Maximum: 40 ft. (12.2m)
14
Please note min. 1 foot between 90
o
elbows is required.
• Vent must be supported at offsets.
• Firestops are required at each fl oor level and whenever passing through a wall.
• Maintain clearances to combustibles as listed in the "Clearances" section.
• Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 1 to Set 3 or Set 4 if required.
Note: Must use optional fl ue adaptor when using
Rigid Pipe (Part # 770-994).
22
20
18
Vertical Height (Feet)
16
14
12
10
8
6
4
2
0
Minimum length of pipe
between elbows 12” (305mm)
Vent Restrictor on Set 3
Vent Restrictor on Set 1
Min. 44”
(1118mm)
Max. 10’ (3m)(centerline to centerline)
Minimum
8’6” (2.6m)
Maximum: 27 ft. (8.2m)
HZ54 Regency HorizonTM Gas Fireplace 25
Page 26
INSTALLATION
UNIT INSTALLATION
WITH HORIZONTAL
TERMINATION
(Rigid Vent Systems)
A top clearance of 3"(76mm) and side & bottom clearance of 2"(51mm) must be maintained; except when passing through a wall, ceil­ing, or at the termination where the use of a
INSTALLATION
restop or wall thimble reduces the required clearance to 1-1/2" (38mm). We recommend framing a 11"(279mm) x 11"(279mm) (inside dimensions) hole to give structural rigidity for mounting the termination.
Install the vent system according to the manufacturer's instructions included with the components.
1) Set the unit in its desired location. Check to
determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit.
2) Direct Vent pipe and fi ttings are designed with
special twist-lock connections to connect the venting system to the appliance fl ue outlet. A twist-lock appliance adaptor is required.
3) In conjunction with the Simpson Direct Vent
Pro system, install the adaptor after the unit is set in its desired location. Put a bead of high temperature silicone inside the outer section of the adapter and a bead of Mill Pack on the inner collar. Slip the adapter over the existing inner and outer fl ue collar. Fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier).
4) Level the fi replace and fasten it to the framing
using nails or screws through the top and side nailing strips.
5) Assemble the desired combination of pipe
and elbows to the appliance adaptor and twist-lock for a solid connection.
Note: For best results and optimum
performance with each approved venting system, it is highly recommended to apply “Mill-Pac” sealant (supplied) to every inner pipe connection. Failure to do so may result in drafting or performance issues not covered under warranty. Silicone (red RTV) is optional.
Diagram 1
Horizontal runs of vent must be supported every 3 feet (0.9meter). Wall straps are available for this purpose.
6) Mark the wall for a 11" x 11" (279mm x
279mm) square hole. The center of the square hole should line up with the center­line of the horizontal pipe. Cut and frame the 11 inch (279mm) square hole in the exterior wall where the vent will be terminated. See diagram 2 for center line requirements.
If the wall being penetrated is constructed of
non-combustible material, i.e. masonry block or concrete, an 8" (203mm) diameter hole is acceptable.
Diagram 2
Note: a) The horizontal run of vent must be level,
or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fi re.
b) The location of the horizontal vent
termination on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. See "Exterior Vent Termination Locations" section for more details.
7) Ensure that the pipe clearances to
combustible materials are maintained (Diagram 5). Install the termination cap.
Note: If installing termination on a vinyl
siding covered wall, a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding.
Diagram 5
The four wood screws provided should be re-
placed with appropriate fasteners for stucco, brick, concrete, or other types of sidings.
8) Before connecting the horizontal run of vent
pipe to the vent termination, slide the Wall Thimble over the vent pipe. The wall thimble is required for all horizontal terminations.
9) Slide the appliance and vent assembly
towards the wall carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extends into the vent cap suffi cient distance so as to result in a minimum pipe overlap of 1-1/4 inches (32mm). Secure the connection between the vent pipe and the vent cap.
10) Install wall thimble in the center of the 11"
(279mm) square and attach with wood screws (Diagram 7).
Diagram 7
26
HZ54 Regency HorizonTM Gas Fireplace
Page 27
INSTALLATION
UNIT INSTALLATION
WITH VERTICAL
TERMINATION
(Rigid Vent Systems)
Note: A clearance of 2"(51mm) must be
maintained; except when passing through a wall, ceiling, or at the termination where the use of a fi restop or wall thimble reduces the required clearance to 1-1/2" (38mm). We recommend framing a 11"(279mm) x 11"(279mm) (inside dimensions) hole to give structural rigidity for mounting the termination.
1) Maintain the 1-1/2" (38mm)
clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby combustible surfaces, ensuring that the use of a firestop or wall thimble is used as noted above. Do not pack air spaces with insulation. Check "Venting Arrangemnt
- Vertical Termination" section for the maximum vertical rise of the venting system and the maximum horizontal offset limitations.
2) Set the gas appliance
in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance fl ue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at his point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters or other framing will obstruct the venting system. You may wish to relocate the appliance or to offset, as shown in Diagram 2 to avoid cutting load bearing members.
3) A Firestop spacer must be installed in the fl oor
or ceiling of every level.
Diagram 3
Diagram 1
Diagram 2
4) Assemble the desired lengths of pipe and
elbows. Ensure that all pipes and elbow connections are in the fully twist-locked position and sealed.
Note: For best results and optimum performance with each approved venting system, it is highly recommended to apply “Mill-Pac” sealant (supplied) to every inner pipe connec­tion. Failure to do so may result in drafting or performance issues not covered under warranty. Silicone (red RTV) is optional.
5) Cut a hole in the roof centered on the small
drilled hole placed in the roof in Step 2. The hole should be of suffi cient size to meet the minimum requirements for clearance to combustibles of 1-1/2"(38mm). Slip the fl ashing under the shingles (shingles should overlap half the fl ashing) as per Diagram 4.
Diagram 4: The upper half of the fl ashing is installed under the roofi ng material and not
nailed down until the chimney is installed.
This allows for small adjustments.
6) Continue to assemble pipe lengths.
Note: If an offset is necessary in the attic
to avoid obstructions, it is important to support the vent pipe every 3 feet (0.9 meter), to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose
(Diagram 2).
Galvanized pipe is desirable above the roofl ine
due to its higher corrosion resistance. Continue to add pipe sections through the fl ashing until the height of the vent cap meets the minimum height requirements specifi ed in Diagram 5 or local codes. Note that for steep roof pitches, the vertical height must be increased.
Diagram 5
Minimum Vent
Roof Pitch
at to 7/12 2 0.61
over 7/12 to 8/12 2 0.61
over 8/12 to 9/12 2 0.61
over 9/12 to 10/12 2.5 0.76
over 10/12 to 11/12 3.25 0.99
over 11/12 to 12/12 4 1.22
over 12/12 to 14/12 5 1.52
over 14/12 to 16/12 6 1.83
over 16/12 to 18/12 7 2.13
over 18/12 to 20/12 7.5 2.29
A poor draft, or down drafting can result from
high wind conditions near big trees or adjoining roof lines, in these cases, increasing the vent height may solve the problem.
7) Ensure vent is vertical and secure the base
of the fl ashing to the roof with roofi ng rails, slide storm collar over the pipe section and seal with a mastic.
8) Install the vertical termination cap by twist-
locking it.
Note: Any closets or storage spaces, which
the vent passes through must be enclosed.
Height
Feet Meters
Offset Chart
INSTALLATION
HZ54 Regency HorizonTM Gas Fireplace 27
Page 28
INSTALLATION
UNIT INSTALLATION
HORIZONTAL TERMINATION
WITH FLEX VENT SYSTEM
Note: A top clearance of 3"(76mm) and
side & bottom clearance of 2"(51mm) must be maintained; except when passing through a wall, ceiling, or at the termination where the use of a fi restop or wall thimble reduces the
INSTALLATION
required clearance to 1-1/2" (38mm). We recommend framing a 11"(279mm) x 11"(279mm) (inside dimensions) hole to give structural rigidity for mounting the termination.
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit). Locate the centerline of the termination and mark wall accordingly. Cut an 11"(279mm) hole in the wall (inside dimension).
4) Separate the 2 halves of the wall thimble and
securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls.
5) Slip the assembled liner and termination
assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.
6) Pull the centre 5"(127mm) liner and outer 8"(203mm) liner out enough to slip over
the fl ue collars of the fi replace. (You may wish to cut the liner shorter to make it more workable.) Do not bend liner more than 90
The liners must slip over the collars a minimum of 1-3/8".
7) Apply Mill Pac over the fi replace inner collar
and slip the 5"(127mm) liner down over it and attach with 3 supplied screws.
8) Do the same with the 8"(203mm) liner.
o
IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
ASTROCAP XL
DIMENSIONS (946-623/P)
.
Note: If installing termination on a siding
covered wall, a vinyl siding standoff or vinyl furring strips must be used to ensure that the termination is not recessed into the siding.
2) Level the replace and fasten it to the fram-
ing using nails or screws through the nailing strips.
3) Assemble the vent assembly by applying
Mill Pac to the 5"(127mm) inner collar of the termination and slipping the 5"(127mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temperature silicone to the 8"(203mm) fl ex pipe and slip it over the 8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.
NOTE: Horizontal sections must be sup-
ported at intervals not exceeding 3 feet (0.9 meter). (Flame picture and performance will be affected by sags in the liner).
9) Apply a bead of silicone between the thimble
and termination and around the outer edge of the terminal at the wall in order to keep the water out.
28
HZ54 Regency HorizonTM Gas Fireplace
Page 29
INSTALLATION
HZ54-NG SYSTEM DATA
Min. Supply Pressure 5" WC (1.25 kpa)
Low Setting Man. Pressure
Max. Manifold Pressure
Orifi ce Size #30 DMS
Minimum Input 29,000 Btu/h
Maximum Input 41,500 Btu/h
1.6" WC (0.40kpa)
3.5" WC (0.87 kpa)
(8.50 kW)
(12.16 kW)
HZ54-LP SYSTEM DATA
Min. Supply Pressure 12" WC (2.98 kpa)
Low Setting Man. Pressure
Max. Manifold Pressure
Orifi ce Size #49 DMS
Minimum Input 30,000 Btu/h
Maximum Input 37,000 Btu/h
6.4" WC (1.59kpa)
10" WC (2.49 kpa)
(8.79 kW)
(10.84 kW)
HIGH ELEVATION
This unit is approved for altitude 0 to 4500 ft. (CAN1 2.17-M91).
GAS LINE
INSTALLATION
Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.
For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.
When using copper or fl ex connectors use only approved fi ttings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and fl ex connectors are usually considered to meet this requirement.
NOTE: A shutoff / dante valve should be sup­plied in or near the unit (or as per local codes) for ease of servicing this appliance.
IMPORTANT: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open fl ame for leak testing.
PILOT ADJUSTMENT
Periodically check the pilot fl ames. Correct ame pattern has three strong blue fl ames: 1 fl owing around the thermopile, 1 around the thermocouple and 1 fl owing across the burner (it does not have to be touching the burner).
Note: If you have an incorrect fl ame pattern,
contact your Regency® dealer for further instructions.
Incorrect fl ame pattern will have small, probably yellow fl ames, not coming into proper contact with the rear burner or thermopile or thermocouple.
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF"
position.
2) Loosen the "IN" and/or "OUT" pressure tap(s),
turning counterclockwise with a
1/8" wide fl at screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
5) The pressure check should be carried out
with the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn off the
gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver.
Note: Screw should be snug, but do not over tighten.
S.I.T. VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Outlet Pressure Tap
6) Inlet Pressure Tap
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point
INSTALLATION
HZ54 Regency HorizonTM Gas Fireplace 29
Page 30
INSTALLATION
AERATION ADJUSTMENT
The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude. Open the air shutter for a blue fl ame or close for a more yellow fl ame.
INSTALLATION
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
Minimum Air Shutter Opening:
NG 1/2" LP 1/2"
WIRING DIAGRAM
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
CAUTION: Carbon will be produced if air shutter
is tightly closed.
Note: Any damage due to carboning
resulting from improperly setting the aeration controls is NOT covered under warranty.
30
HZ54 Regency HorizonTM Gas Fireplace
Page 31
INSTALLATION
Optional
WALL THERMOSTAT
A wall thermostat may be installed if desired, connect the wires as per the wiring diagram. Use table below to determine the maximum wire length.
Note: Preferable if the thermostat is
installed on an interior wall.
Regency® offers an optional programmable thermostat but any 250-750 millivolt rated non­anticipator type thermostat that is CSA, ULC or UL approved may be used.
CAUTION
Do not wire millivolt
wall thermostat wires
to 120V wire.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA. 16 GA. 18 GA. 20 GA. 22 GA.
50 Ft. 32 Ft. 20 Ft. 12 Ft.
9 Ft.
Optional
REMOTE CONTROL
Use the Regency® Remote Control Kit approved for this unit. Use of other systems may void your warranty.
The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.
1) Choose a convenient location on the wall
to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the fi replace to that location. Use Thermostat Wire Table.
CAUTION
Do not wire millivolt
remote control wires
to 120V wire.
2) See optional remote control instruction
manual for detailed instructions.
* See next page for wiring diagram.
GT REMOTE FEATURES
Optional
WALL SWITCH
(Included with Unit)
INSTALLATION
1) Run the supplied 10' of wire through the
right or left side gas inlet opening. Be careful not to damage wire.
Note: We recommend a maximum of 10'
of wire but if you wish to go with a longer run, use the Thermostat Wire Table.
2) Connect the wire to the wall switch and
install into the receptacle box (supplied). Also attach wires to the valve as shown below.
CAUTION
Do not wire millivolt
wall switch wire
to 120V wire.
HZ54 Regency HorizonTM Gas Fireplace 31
Page 32
INSTALLATION
GT REMOTE WIRING DIAGRAM
IMPORTANT INSTALLATION NOTE:
The SIT Profl ame GT REMOTE Receiver must be placed inside the supplied (Low Voltage)
junction type wall box and installed into the wall only.
DO NOT INSTALL WITHIN THE CONFINES OF THE FIREPLACE.
Wall Mounting
INSTALLATION
1. Add two male spade connectors to the end of the 10 foot 2-wire harness (Black & Red)
installed with HZ54.
2. Install the J-Box to the framing, at desired location within 10ft from fi replace.
3. Feed the 2ft wire harness through the opening at back of J-Box, Connect the black & red wires to the two wires from the (2 foot) SIT Profl ame
GTMF wire harness, (TH green) & (TP/TH White) other wires will not be used.
4. Connect the wiring harness to the back of the receiver.
5. Install the Receiver in the Low Voltage Junction box, supplied with HZ54.
6. Insert the 4 AA type batteries in the battery compartment with the correct polarity.
7. Place the slider into the cover plate.
8. Put the Receiver switch in the “OFF” position, to allow correct lineup for slider switch.
9. Make sure the Receiver and cover plate words “ON” and “UP” are on the same side.
10. Align the slider with the switch on the Receiver and couple the switch into the slider.
11. Align the screw holes.
12. Using the two (2) screws provided secure the cover plate to the Receiver.
Low Voltage Junction Box
FPI Wall Switch & Cover Plate are white, not black as shown.
REFER TO CODING INSTRUCTIONS
IN THIS MANUAL
Extra wires not used
Green wire
White wire
Slider Switch
spade connectors
Red wire
Black wire
J-Box
Receiver
Wall Plate
32
HZ54 Regency HorizonTM Gas Fireplace
Page 33
OPTIONAL STAINLESS STEEL
REFLECTIVE PANEL INSTALLATION
INSTALLATION
Before you start:
Stainless panels must be inspected for scratches and dimples prior to installation. All claims to be recorded at this time. Claims for damage after installation will not receive consideration.
To protect the fi nish during installation and handling - cotton gloves MUST be worn at all times while handling the panels (even when removing protective coating).
Stainless panels will discolor a little during normal operation. This is normal and should not be considered a defect.
All hand and fi nger marks MUST be cleaned off with a soft cloth and a stainless steel cleaner. Most stainless steel cleaners leave a fi lm/residue on the surface of the panels. Use an ammonia based cleaner (ie. glass cleaner) to remove this fi lm before applying heat to the unit. Failure to do this will result in burn stain on panels which you will be unable to remove. This is not a warranty item.
1) Position the left side panel in place and fi t the bottom tab into the slot at the bottom of the fi rebox as shown below. Repeat for right side panel.
Right side panel in position
2) Fit the back panel into position by clearing the pilot shield and fi t the tabs on the bottom left and right side of the back panel into the slots
Left Side
Panel
at the base of the fi rebox.
Secure the back panel in place by placing the brackets over the
screws on the top of the inside left and right side of the fi rebox and tighten the screw to hold the bracket against the back panel.
Back Panel
INSTALLATION
Fit side panel tab into slot
Right side back panel tab fi tted into slot
Left side panel in position
HZ54 Regency HorizonTM Gas Fireplace 33
Bracket shown in place on right side of the fi rebox
Page 34
INSTALLATION
GLASS CRYSTALS OR OPTIONAL CERAMIC STONES
INSTALLATION ON BURNER
HZ54 Glass Crystal/Optional Ceramic Spa Stone Quantity
Glass Crystals only 2 bags
*Ceramic Spa Stones 1 bag glass crystals + 140
* 1 bag of glass crystals must be used on burner when using ceramic spa stones.
ceramic spa stones
INSTALLATION
Evenly spread an appropriate amount of glass crystals or glass crystals plus optional ceramic stones over the burner. Ensure the crystals or stones do not excessively overlap as this will effect the fl ame pattern.
NOTE: When installing, use either the supplied crystals or optional ceramic stones with one bag of glass crystals. Only the supplied and approved Cobalt Blue Glass Crystals or Optional Ceramic Stones are to be used with this fi replace. Use of any other type of glass crystals or stones can alter the unit's performance and is not covered under warranty.
Optional Ceramic Stones + Glass Crystals shown on burner.
Glass Crystals shown on Burner
OPTIONAL PEBBLE INSTALLATION
FOR FIREBOX BASE
There are 2 optional pebble packages to choose from:
1) White River Pebbles
2) Natural River Pebbles
Spread the pebbles evenly on the exposed base of the fi rebox. Pebbles are NOT to be placed anywhere on the burner or over top of the Cobalt Blue Glass Crystals or optional Ceramic Spa Stones.
NOTE: Only the supplied and approved pebbles are to be used. Use of any other type of pebbles or material can create a danger and will void warranty.
34
White River Pebbles shown surrounding the Burner
Natural River Pebbles shown surrounding the Burner
HZ54 Regency HorizonTM Gas Fireplace
Page 35
FACEPLATE &
DOOR FRAME OVERLAY INSTALLATION
1) Install the door frame overlay by hooking the top fl ange over top of the glass door, push in the bottom of the door frame overlay to secure in place.
INSTALLATION
INSTALLATION
3) Secure the left side mounting bracket to the backside of the faceplate as shown below. Use 3 screws supplied to secure the mounting bracket in place. Repeat for right side.
Door Frame
Overlay
Magnet Position
2) Place 2 of the supplied magnets on the lower corners of the Door Frame Overlay, this will keep the Faceplate in postion after it has been installed.
Glass Door
Left Side
Mounting Bracket
NOTE: Ensure that the faceplate is positioned correctly when installing
the mounting brackets to the faceplate. There is a top and bottom, the top of the faceplate has 4 tabs whereas the bottom only has 2 as shown in the diagram below.
Mounting Bracket
shown in place
HZ54 Regency HorizonTM Gas Fireplace 35
Page 36
INSTALLATION
4) Install the faceplate to the unit by hooking the left and right side mounting brackets into the mounting slots at the side of the fi rebox as shown below. It is recommended that you use the fi rst mounting slot (the one closest to the door frame overlay) out of the 5 so that the faceplate and door frame overlay are fl ush with one another. See diagram below.
NOTE: There are 5 mounting slots available, this is to accomodate
any fi nishing that protrudes slightly beyond the faceplate.
INSTALLATION
IMPORTANT NOTE
To ensure the gap between the door frame and the faceplate are equal from side to side you may need to slide the faceplate slightly to the left or right accordingly.
Also if necessary, the faceplate may be adjusted up and down by loosening the top screw as shown in the diagram below and sliding the plate up or down as required.
First Mounting Slot
(recommended)
Faceplate Mounting Slots
Completed Faceplate & Door Frame Overlay Installation
36
HZ54 Regency HorizonTM Gas Fireplace
Page 37
OPERATING INSTRUCTIONS
OPERATING
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the glass door frame
is properly positioned. Never operate the appliance with the glass removed.
5) Verify that the venting and cap are
unobstructed.
6) The unit should never be turned off, and on
again without a minimum of a 60 second wait.
FIRST FIRE
The FIRST FIRE in your heater is part of the paint curing process. To ensure the paint is properly cured, it is recommended you burn your fi replace for at least four (4) hours the fi rst time.
When fi rst operated, the unit will release an odour caused by the curing of the paint and the burning off of any oils remaining from manufac­turing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours. The glass may require cleaning.
NOTE: When the glass is cold and the appliance
is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.
DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS STILL HOT!
LIGHTING
PROCEDURE
IMPORTANT To ignite or reignite the pilot, you must fi rst remove the glass door.
NOTE: The Gas ON/OFF knob cannot be turned from "ON", "PILOT" or "OFF" unless it is partially depressed.
1) Ensure the wall mounted switch or remote
is in the "OFF" position.
2) Turn the gas control knob so the indicator
points to the "OFF" position and wait 5 min­utes for any gas in the combustion chamber to escape.
3) Turn the gas control knob counterclockwise
so the indicator points to the "PILOT" position. Depress the gas control knob fully. Depress the igniter button until the pilot lights. After approximately one minute, release the gas control knob. The pilot fl ame should continue to burn.
Only when the pilot holds, without pressure
being applied to the gas control knob, re-install the glass door to the unit. The unit must not be operated without the glass door in place.
If the pilot does not remain lit, repeat opera-
tion allowing a longer period before releasing gas control knob.
4) When the pilot stays lit, turn the gas control
knob to the "ON" position.
5) Use the wall switch or remote control to turn
the unit ON.
NOTE: When using the remote control refer to
the remote manual.
NOTE: If there is no spark present at the pilot
when depressed, the AA battery may be weak. Refer to "DC Spark Battery Replacement" section.
NORMAL OPERATING
SOUNDS OF
GAS APPLIANCES
It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.
Burner Tray:
The burner tray is positioned directly under the burner and is made of a different gauge material from the rest of the fi rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fi reboxes.
Pilot Flame:
While the pilot fl ame is on it can make a very slight "whisper" sound.
Gas Control Valve: As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.
Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.
OPERATION
DO NOT BURN THE UNIT WITHOUT THE GLASS DOOR IN PLACE.
SHUTDOWN
PROCEDURE
During the fi rst few fi res, a white fi lm may develop on the glass front as part of the curing process. The glass should be cleaned after the unit has cooled down or the fi lm will bake on and become very diffi cult to remove. Use a non-abrasive cleaner and DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT.
HZ54 Regency HorizonTM Gas Fireplace 37
1) Turn the wall mounted switch or remote to
the "OFF" position.
2) Press "OFF" on the remote control.
3) Turn the gas control knob to the "OFF" posi-
tion to turn off the pilot.
Page 38
OPERATING INSTRUCTIONS
COPY OF LIGHTING PLATE INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
This appliance must be installed in accordance with local codes, if any; if none, follow the
OPERATION
National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes,
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier.
A) This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these
instructions exactly.
B) BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the fl oor
because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
- Do not touch any electric switch, do not use any phone in your building.
- Immediately call your gas supplier from a neighbours phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fi re department.
C) Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not
push in or turn by hand, don’t try to repair it, call a qualifi ed service technician. Forced or attempted repair may result in a fi re or explosion.
D) Do not use this appliance if any part has been under water. Immediately call a qualifi ed service
technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
E) This appliance needs fresh air for safe operation and must be installed so there are provisions for
adequate combustion and ventilation air.
CAUTION: Hot while in operation. Do not touch. Severe Burns may result. Due to high surface temperatures keep children, clothing and furniture, gasoline and other liquids having fl ammable vapors away. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
CSA B149.1. (Australia: AS5601-2004, New Zealand: NZS 5261)
LIGHTING INSTRUCTIONS
STOP! Read the safety information above on this label.
1) Push in gas control knob slightly and turn clockwise to “OFF”. Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
PILOT BURNER
VEILLEUSE
THERMOPILE
ELEMENT THERMO­ELECTRIQUE
2) Wait fi ve (5) minutes to clear out any gas. If you then smell gas STOP! Follow step “B” in the Safety Information above on this label. If you don’t smell gas, go to the next step.
3) Turn knob on gas control counterclockwise to“PILOT”.
4) Push in control knob all the way and hold in until the pilot lights up. Continue to hold the control knob in for about 20 seconds after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 1) to 4). If knob does not pop up when released, stop and immediately call your service technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.
5) Turn gas control knob counterclock-wise to “ON”.
6) Turn the unit on.
OFF
TO TURN OFF GAS APPLIANCE
1) Turn off the unit.
2) Push in the gas control knob slightly and turn clockwise to “OFF”. Do not force.
3) Turn off all electric power to the appliance if service is to be performed.
You may shut off the pilot during prolonged non use periods to conserve fuel.
DO NOT REMOVE THIS INSTRUCTION PLATE
918-583
38
HZ54 Regency HorizonTM Gas Fireplace
Page 39
MAINTENANCE
MAINTENANCE
INSTRUCTIONS
1) Always turn off the gas valve before cleaning.
For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year.
2) Clean appliance and door with a damp
cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas fi replace glass cleaner.
The glass should be cleaned when it starts looking cloudy.
3) The faceplate is fi nished in a heat resistant
paint and should only be refi nished with heat resistant paint. Regency® uses StoveBright Paint - Metallic Black #6309.
Note: Faceplates and inner panels made
from stainless steel will naturally change color over time.
4) Make a periodic check of burner for proper
position and condition. Visually check the ame of the burner periodically, making sure the fl ames are steady; not lifting or fl oating. If there is a problem, call a qualifi ed service person.
5) The appliance and venting system must be
inspected before use, and at least annually, by a qualifi ed fi eld service person, to ensure that the fl ow of combustion and ventilation air is not obstructed.
Note: Never operate the appliance without
the glass properly secured in place.
6) Do not use this appliance if any part has been
under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
7) In the event this appliance has been
serviced check that the vent-air system has been properly resealed & reinstalled in accordance with the manufacturer's instructions.
8) Verify operation after servicing.
GENERAL VENT
MAINTENANCE
Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:
1) Check the Venting System for corrosion in
areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately.
2) Remove the Cap, and shine a fl ashlight
down the Vent. Remove any bird nests, or other foreign material.
3) Check for evidences of excessive
condensation, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and fi ttings. It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.
4) Inspect joints, to verify that no pipe
sections or fi ttings have been disturbed, and consequently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.
THERMOPILE /
THERMOCOUPLE
1) Remove the valve tray by following the
procedures from "Valve Tray Replacement" section.
2) Disconnect thermocouple by loosening
nut from the valve with a 9mm wrench. Disconnect thermopile by loosening 2 screws marked TP on the valve.
3) Remove 2 screws from the pilot assembly
and pull up far enough to be able to loosen the thermocouple or thermopile with a 7/16" wrench. NOTE: the pilot line is very fragile, use caution when pulling it up.
4) Drop the thermocouple or thermopile down
through the extrusion and pull it out of the unit.
GLASS GASKET
If the glass gasket requires replacement use a tadpole glass gasket (Part # 936-159).
GLASS DOOR
Your Regency® fi replace is supplied with high temperature 5mm-Ceramic glass. If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive materials.
CAUTION & WARNINGS:
* Do not clean when the glass is hot. * The use of substitute glass will void all product
warranties.
* Care must be taken to avoid breakage of the
glass. * Do not strike or abuse the glass. * Do not operate this fi replace without the
glass front or with a cracked or broken glass
front. * Wear gloves when removing damaged or
broken glass. * Replacement of the glass panel(s) should be
done by a licensed or qualifi ed service per
son.
GLASS REPLACEMENT
In the event that you break your glass by impact, purchase your replacement from an authorized Regency® dealer only.
Replacement glass is shipped already installed into the door frame.
CAUTION: Wear gloves when removing damaged or broken glass.
WARNING: Do not operate the appliance with the glass panels removed, cracked or broken. Replacement of the glass panels should be done by a licensed or qualifi ed service person.
MAINTENANCE
5) Reinstall the new ones in reverse order.
HZ54 Regency HorizonTM Gas Fireplace 39
Page 40
MAINTENANCE
GLASS DOOR REMOVAL
1) Turn the unit off and allow it to cool down to room temperature.
2) Turn off the gas supply to the unit.
3) Remove the faceplate by lifting it up off the hinges on the sides of the
rebox.
4) Remove the door frame overlay by swinging out 45o from the bottom
and lift up and out.
5) Remove the glass door.
a) Remove the 3 screws shown below at the bottom of the glass
.
door
b) Swing the door out 45o from the bottom and lift up and out.
MAINTENANCE
40
HZ54 Regency HorizonTM Gas Fireplace
Page 41
MAINTENANCE
DC SPARK
BOX BATTERY
REPLACEMENT
1) Remove the faceplate by lifting it up off the
hinges on the sides of the fi rebox.
2) Remove the door frame overlay by swinging
out 45o from the bottom and lift up and out.
3) Remove the DC spark box bracket assembly
by lifting the bracket tab out from the rebox.
DC SPARK BOX REPLACEMENT
1) Remove the faceplate by lifting it up off the
hinges on the sides of the fi rebox.
2) Remove the door frame overlay by swinging
3) Disconnect the spark electrode wire from the
4) Remove the DC spark box braket assembly by
o
from the bottom and lift up and out.
out 45
DC spark box shown in the image below.
Spark Electrode Wire
lifting the bracket tab out from the fi rebox.
5) Disconnect the 2 DC spark generator wires
from the DC Spark box located just behind the bracket tab as shown.
Generator Wires
6) Remove the 2 screws that secure the DC
spark box to the bracket.
DC Spark Box Bracket Assembly
partially removed.
4) Remove the battery cover from the DC Spark
Box.
5) Remove the AA battery and replace with a
new one.
6) Reverse steps 4 to 1.
DC Spark Box Bracket Assembly
partially removed.
DC Spark Box Bracket Assembly
removed from fi rebox.
DC Spark Box
7) Replace DC spark box and reverse steps.
MAINTENANCE
HZ54 Regency HorizonTM Gas Fireplace 41
Page 42
MAINTENANCE
VALVE TRAY REPLACEMENT
1) Turn the unit off and allow it to cool down to room temperature.
2) Turn off the gas supply to the unit.
3) Remove the faceplate by lifting it up off the hinges on the sides of the
rebox.
4) Remove the door frame overlay by swinging out 45o from the bottom
and lift up and out.
5) Remove the glass door.
a) Remove the 3 screws shown below at the bottom of the glass
.
door
b) Swing the door out 45o from the bottom and lift up and out.
MAINTENANCE
42
HZ54 Regency HorizonTM Gas Fireplace
Page 43
INSTRUCTIONS BELOW FOR HZ54-NG UNIT ONLY.
MAINTENANCE
6) Remove the burner tray by undoing the 2 screws inbetween the bot-
tom cover and burner on the fi rebox. Carefully lift the burner up and out ensuring not to spill the glass crystals.
Aerial View of the inside of the unit shown.
7) Remove bottom cover by undoing 3 screws securing it to the fi rebox
base, lift up and out.
10) Unplug the Ignitor wire from the DC Sparker.
Ignitor Wire
11) Remove the valve tray by undoing 12 screws.
Aerial View of the inside of the unit shown.
8) Disconnect the ON/OFF connector wires from the valve.
ON/OFF Connector Wires
9) Disconnect the DC Sparker leads at the valve.
MAINTENANCE
12) Slighty lift out valve tray.
13) Disconnect the inlet gas line.
14) Replace valve and reverse steps.
DC Sparker Lead
HZ54 Regency HorizonTM Gas Fireplace 43
Page 44
MAINTENANCE
INSTRUCTIONS BELOW FOR HZ54-LP UNIT ONLY.
6) Loosen 6 screws that secure the burner extenders. on burner tray,
located behind the burner on either side of the pilot assembly.
7)
Lift out the 2 burner tray extenders.
Burner tray extenders
Burner tray
Burner tray extenders
8) After extenders have been removed. Remove the 2 screws that
secure the burner tray, at the base of the fi rebox.
9)
Slide the burner to the left and lift it out.
11) Disconnect the ON/OFF connector wires from the valve.
ON/OFF Connector Wires
12) Disconnect the DC Sparker leads at the valve by removing 1 Phillips
screw.
DC Sparker Lead
13) Remove the valve tray by undoing 12 screws.
Location of screws securing burner
MAINTENANCE
10) With burner removed - lift out burner tray.
44
14) Slighty lift out valve tray.
15) Disconnect the inlet gas line.
Burner Bracket
Gas Inlet Line
16) Replace valve and reverse steps.
HZ54 Regency HorizonTM Gas Fireplace
Page 45
Part # Description
1) 910-074 Spark Generator Switch c/w Wire
2) 476-032 DC Spark Mounting Bracket 910-073 Spark Generator Battery Holder 910-078 Battery AA 910-363 White Wall Switch 910-366 White Switch Plate Wire
3) 476-004 Bottom Cover (False Tray) NG 476-100 Bottom Cover (False Tray) LP
4) 476-525 Burner Assembly -NG 476-530 Burner Assembly-LP
5) 476-574/P Valve Assembly -NG 476-576/P Valve Assembly-LP
6) 910-568 Valve 820
7) 910-008 Pilot Assembly - NG 910-009 Pilot Assembly - LP
8) 904-660 Orifi ce # 30 (NG) 904-431 Orifi ce # 49 (LP) 904-658 Inlet Gas Flex Line SS
9) 476-101 Burner Extenders (LP unit only) 476-042f Top/Side Nailing Strips
PARTS LIST
MAIN ASSEMBLY
370-055 Flue Collar Gasket 476-023 Plate Relief Gasket 476-055 Valve Tray Gasket 521-035 Inner Flue Collar Gasket
940-359/P Flush Glass 476-011 Flush Glass
910-882 Wire (Valve to Burner ON/OFF) 948-409 Flue Collar 948-415 Lifting Handle
918-751 Manual
9
PARTS LIST
7
8
3
2
1
4
5
6
HZ54 Regency HorizonTM Gas Fireplace 45
Page 46
PARTS LIST
ACCESSORIES
Part # Description
30) 476-907 Refl ective Stainless Steel Panels
31) 476-914 Faceplate & Door Frame Overlay - Black 476-917 Faceplate & Door Frame Overlay - Stainless Steel 476-919 Faceplate & Door Frame Overlay - Bright Stainless Steel
946-671 Cobalt Blue Glass Crystals 946-672 Natural River Pebbles 946-673 White River Pebbles
946-680 GT Profl ame Remote Control 910-576 Cover Wall Mount 910-572 Receiver GTM SIT w/Batt & Cover
PARTS LIST
46
HZ54 Regency HorizonTM Gas Fireplace
Page 47
WARRANTY
Regency® Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency® Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, glass crystals, ceramic spa stones, pebbles, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for fi ve (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for fi ve (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.
Special Finishes - One year on stainless steel panels, nickel overlays,nickel faceplates, brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. fi nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
®
product. FPI will not be liable for results or costs of workmanship from
HZ54 Regency HorizonTM Gas Fireplace 47
Page 48
FPI fi replaces are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door.
FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product.
See the inside back cover for details.
Register your Regency® online at
http://www.regency-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________
Regency Horizon is a trademark of FPI Fireplace Products International Ltd.
© Copyright 2008, FPI Fireplace Products International Ltd. All rights reserved.
48
HZ54 Regency HorizonTM Gas Fireplace
Printed in Canada
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