Regency G36D-NG, G36D-LP User Manual

www.regency-fi re.com
G36D Zero Clearance Direct Vent Gas Fireplace
Owners &
Installation Manual
MODELS: G36D-NG Natural Gas G36D-LP Propane
WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY: Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance. Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
Tested by:
918-156b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance.
Do not touch any electrical switch: do not use any phone in your building Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fi re department.
01/04/06
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Gas Stove by FIREPLACE PRODUCTS INTERNATIONAL. The G36D is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model G36D has been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This UltraGlow product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIRE­PLACE HEATERS ANSI Z21.88-2002/CSA 2.33-2002 and GAS-FIRED APPLIANCES FOR USE AT HIGH ATLITUDES CAN/CGA 2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This UltraGlow Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
This UltraGlow Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
2
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
TABLE OF CONTENTS
Page
Safety Label
Safety Label ............................................................... 4
Installation
Important Message ..................................................... 5
Before You Start ......................................................... 5
General Safety Information ........................................ 5
Installation Checklist ................................................... 5
Locating Your Gas Stove ............................................ 6
Manufactured Home Additional Requirements ........... 6
G36D Unit Dimensions ............................................... 6
Clearances ................................................................. 7
Mantel Leg Clearance ................................................ 7
Framing and Finishing ................................................ 7
Combustible Mantel Clearances ................................ 8
Unit Assembly Prior to Installation
Top Standoff Assembly ........................................ 9
Top Facing Support & Side Nailing Strip
Assembly ....................................................... 9
Venting Introduction .................................................... 9
Exterior Vent Termination Locations ......................... 10
Venting ......................................................................11
Direct Vent System (Flex) ...................................11
Rigid Pipe Components List ............................... 12
Rigid Pipe Venting Systems ............................... 13
Venting - Horizontal Terminations ............................ 14
Venting - Dura-Vent Horizontal Installations ............. 15
Venting - Vertical Terminations ................................. 16
Vertical Terminations - Co-linear Flex System .......... 18
Venting Arrangements ........................................ 19
Horizontal Installations ............................................. 20
Venting - Installation Procedures for Direct Vent
System (Flex) ..................................................... 22
System Data ............................................................. 23
High Elevation .......................................................... 23
Gas Line Installation ................................................. 23
Pilot Adjustment ........................................................ 23
Gas Pipe Pressure Test ............................................ 23
SIT Valve Description ............................................... 23
Conversion to Propane ............................................. 24
Log Set Installation ................................................... 25
Flush Door - Standard .............................................. 28
Optional Flush Trim .................................................. 28
Flush Louvers ........................................................... 28
Remote Control (optional) ........................................ 29
Wall Switch (optional) ............................................... 29
Wall Thermostat (optional) ....................................... 29
Wiring Diagram ......................................................... 30
Fan Installation (optional) ......................................... 31
Page
Operating Instructions
Operating Instructions .............................................. 32
Lighting Procedure ................................................... 32
Shutdown Procedure ................................................ 32
First Fire ................................................................... 32
Aeration Adjustment ................................................. 32
Normal Operating Sounds of
Gas Appliances .................................................. 33
Lighting Plate Instructions ........................................ 33
Maintenance
Maintenance Instructions ........................................ 33
General Vent Maintenance ....................................... 34
Gold Plated or Brass Trim ........................................ 34
Log Replacement ..................................................... 34
Thermopile/Thermocouple ....................................... 34
Glass Gasket ............................................................ 34
Door Glass ............................................................... 34
Flush Glass Replacement ........................................ 34
Removing Valve ........................................................ 35
Installing Valve .......................................................... 35
Parts List
Parts List .................................................................. 36
Warranty
Warranty ................................................................... 39
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 3
SAFETY LABEL
This is a copy of the label that accompanies each G36D Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
NOTE: UltraGlow units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
4
Copy of Safety Decal for G36D-NG
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The G36D-NG or G36D-LP Direct Vent Fireplace must be installed in accordance with these in­structions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the respon­sibility of the installer to ensure this fi replace is installed in compliance with manufacturer's instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appli­ance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PRO­FESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ES­PECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED
ON OR NEAR THE APPLI
ANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the
specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fi tted as per Venting instructions.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into
a wall or siding.
7) Any safety glass removed for servicing
must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the fi replace.
9) Wear gloves and safety glasses for protec-
tion while doing required maintenance.
10) Be aware of electrical wiring locations in
walls and ceilings when cutting holes for termination.
11) Under no circumstances should this ap-
pliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance
should be done by a qualifi ed service per­son. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and
free of combustible materials, (gases and other fl ammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of Cali­fornia to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location, page 6 b) Clearances to Combustibles, pages 6
-8. c) Mantle Clearances, page 8 d) Framing & Finishing Requirements, page 7 e) Venting Requirements, pages 10 - 17.
2) Assemble Top Standoffs and Top Facing
Support and Side Nailing Strips, page 9. (NOTE: must be done before installing unit into fi replace.)
3) Install vent, pages 20-22.
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram. Page
23.
5) Install log set where indicated on page 25
- 27.
6) Install Flush Door Front (Standard) and
optional Flush Gold Trim, page 28.
7) Install Louvers page 28.
8) Install optional Wall Switch, Remote Control,
or Wall Thermostat, page 29.
9) Final check.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi r­ing correctly and operation fully explained
to customer.
13) Do not slam shut or strike the glass door.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 5
INSTALLATION
This includes:
1) Clocking the appliance to ensure the correct
fi ring rate (rate noted on label 26,000 Btu/h) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
LOCATING YOUR
GAS STOVE
1) When selecting a location for your stove,
ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for servic-
ing.
3) The appliance must be installed on a fl at,
solid, continuous surface (e.g. wood, metal, concrete). This may be the fl oor, or raised up on a platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood fl oor­ing, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
5) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The G36D Direct Vent Gas Fireplace is
approved for alcove installations, which meet the clearances listed on this page.
7) We recommend that you plan your instal-
lation on paper using exact measurements for clearances and fl oor protection before actually installing this appliance. Have a qualifi ed inspector, dealer, or installer review your plans before installation.
Note: For vent terminations see page 10.
G36D UNIT DIMENSIONS
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8
ground lug provided. See page 29.
4) The G36D Direct Vent Gas Fireplace can be
installed in a recessed position or framed out into the room as in A, B, C, D. See Diagram
1.
A) Flat on Wall B) Flat on Wall Corner C) Recessed into
Wall/Alcove D) Corner
Diagram 1
6
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fi res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fi replace and vent system be installed only in accordance with these instructions.
Clearance to Combustibles from: Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)
NOTE: The minimum fl oor clearance must be maintained from the top surface of the carpeting, tile, etc.
Minimum Clearance from Top of Unit to: Mantel* Minimum 7" (177mm) Ceiling from top of unit. 32" (1016mm)
Side Wall Clearance Flush Front 6" (152mm)
Horizontal Vent Clearances
Top 2-1/2" (64mm) Side 1-1/2" (38mm) Bottom 1-1/2" (38mm)
Vertical Vent Clearances 1-1/4" (32mm)
Alcove Clearances**: Max. Depth 36" (914mm) Min. Width 48" 1219mm) Min. Height 72" 1829mm)
* see mantle clearance instructions (pages 7 & 8).
Combustible mantel leg clearances as per diagram below:
Maximum 1-1/2" projection at 2" minimum clearance.
1) Determine the total thickness of facing
MANTEL LEG
CLEARANCES
FRAMING AND
material (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
2) Frame in the enclosure for the unit with
framing material. The framed opening is
37-1/4" high x 36-1/4" wide x 17-3/8" deep
(946mm high x 921mm wide x 441mm deep).
FINISHING
Framing Dimensions
A B C D
36-1/4" 37-1/4" 17-3/8" 46-1/2"*
921mm 946mm 441mm 1181mm*
* 'D' is Minimum height to combustible materi-
als including the Minimum 2-1/2" (64mm) Top clearance to the Horizontal Vent.
WARNING:
Fire hazard is an extreme risk if
these clearances are not adhered to.
It is of greatest importance that this
fi replace and vent system be
installed only in accordance with
these instructions.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 7
Install Side Nailing Strips, Top Facing Support, and Top Standoffs before unit is slipped into position. See page 9 for as­sembly details.
The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house, apply vapour barrier and drywall, as per lo­cal installation codes. (Do not insulate the
fi replace itself.)
4) The top of the unit must not be closer than
32" (813mm) to the ceiling.
INSTALLATION
COMBUSTIBLE MANTELS
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
8
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Top Header
10"dia.hole
1/2" Drywall
2"
3-1/2"
Openingforgas
Note: 40-1/2" (1029mm) is the minimum
5) The unit does not have to be completely
enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid directly on top of the standoffs. You must maintain clear­ance from the vent to combustible materials for fl ex, see Vent Clearances, page 7.
6) Use steel studs for framing where the 1-1/2" (38mm) clearance from the vent to
combustible material cannot be maintained, e.g. front top header.
4"
connection
height for both fl ex termination or Simpson Dura-Vent venting.
throughwall
forFlex
orforDuraVent
32-1/2"
17-1/8"
37”
40-1/2"
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly po­sitioned and attached to the top before unit is slipped into position.
Top Standoff Assembly
The top standoffs are shipped in a fl at position and must be folded into shape and attached.
1) Remove the standoffs from the fi replace top.
2) Take each standoff and bend into the correct shape. Bend up at the bend lines until the screw holes in the standoff and the pre­punched screw holes on the fi replace top line up.
3) Attach the standoff securely to the top with 2 screws per standoff (on opposite corners).
Top Facing Support and
Side Nailing Strips
Determine the total thickness of facing mate­rial (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
The Top Facing Support & Side Nailing Strips can be mounted in 3 different positions depending on the thickness of the facing material.
Screw Facing Material Position Depth
A 1/2" / 13mm B 7/8" / 22mm C* 1-1/4" / 32mm
* For "C" screw position the top facing support is reversed.
1) Mount Top Facing Support using the 3 supplied screws into the three pre-punched screw holes on the top front of the unit. Use hole positions A, B, or C depending on your facing depth.
"C" Screw Position:
For a facing material depth of 1-1/4" (32mm), the top facing support must be reversed.
2) Use the same screw hole position for the
Side Nailing Strips as was used for the Top Facing Support. Attach each side nailing strip using 3 screws.
VENTING
INTRODUCTION
The G36D uses the "balanced fl ue" technology Co Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combus­tion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Note: These fl ue pipes must not be con-
nected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 9
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
18"
24"
Vertical
Termination
A
L
V
N
j
H
V
B
Closed
Fixed
B
A
Area where terminal is not permited
K
A
V
Inside
corner detail
V
G
Vertical
Termination
from the centerline of the regulator.
V
Openable
B
V
B
H= Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally
any other appliance *(12"/30cm) #(9"/23cm)
J= Clearance to service regulator vent outlet *(min. 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
*(min. 84"/2.1m)
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
#3' (91cm) above if with in 10' (3m) horizontally.
M= Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
Air supply outlet
A
Openable
Fixed
Closed
C
A
V
.
B
24"
E
V
D
M
V
B
V
F
Vent terminal
V
10
Dura-Vent Termination Cap (14"/36cm)
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
local code.
A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm)
B= Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm)
C= Clearance to permanently closed window *(min. 12"/30cm)
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
E= Clearance to unventilated soffi t (min. 15"/38cm)
D= Vertical clearance to ventilated soffi t located above the terminal within a horizontal
Vent Termination Cap (12"/30cm)
G= Clearance to inside corner: with AstroCap Termination Cap (min. 6"/15cm), with Dura-
F= Clearance to outside corner: with AstroCap Termination Cap (min. 6"/15cm), with
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the fl oor.
- If the vent termination is accessible, a certifi ed guard shall be installed.
* As specifi ed in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
# In accordance with the current ANSI Z223.1/NFPA 54 ,National Fuel Gas Code.
INSTALLATION
VENTING
UltraGlow Direct Vent System (Flex)
Horizontal Terminations Only
These venting systems, in combination with the G36D Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 10.
UltraGlow Direct Vent (Flex) System Termination Kit (Part # 946-515) includes all the parts needed to install the G36D with a maximum total run of 4 feet.
1) 6-7/8" dia. fl exible liner (4 ft. length)
2) 4" dia. fl exible liner (4 ft. length)
3) spring spacers (4)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless Steel (4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from Regency may be used for Flex installations.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 11
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
All Simpson Dura-Vent components are available directly from FPI.
Description Simpson Dura-Vent Selkirk AmeriventR Direct VentGS
6" Pipe Length, Galvanized 908 4DT-6 N/A 6" Pipe Length, Black 908B 4DT-6B N/A 7" Pipe Length, Galvanized N/A N/A 4D7 7" Pipe Length, Black N/A N/A 4D7B 9" Pipe Length, Galvanized 907 4DT-9 N/A 9" Pipe Length, Black 907B 4DT-9B N/A 12" Pipe Length, Galvanized 906 4DT-12 4D12 12" Pipe Length, Black 906B 4DT-12B 4D12B 18" Pipe Length, Galvanized N/A 4DT-18 N/A 18" Pipe Length, Black N/A 4DT-18B N/A 24" Pipe Length, Galvanized 904 4DT-24 4D2 24" Pipe Length, Black 904B 4DT-24B 4D2B 36" Pipe Length, Galvanized 903 4DT-36 4D3 36" Pipe Length, Black 903B 4DT-36B 4D3B 48" Pipe Length, Galvanized 902 4DT-48 4D4 48" Pipe Length, Black 902B 4DT-48B 4D4B
Adjustable Length, 11"-14", Galv. 911 4DT-AJ N/A Adjustable Length, 11"-14", Black 911B 4DT-AJB N/A Adjustable Length, 17"-24", Black 917B N/A N/A Adjustable Length, 7" Galvinized N/A N/A 4D7A Adjustable Length, 7" Black N/A N/A 4D7AB Adjustable Length, 12" Galvinized N/A N/A 4D12A Adjustable Length, 12" Black N/A N/A 4D12AB
45O Elbow, Galvinized 945 4DT-EL45 4D45L
O
Elbow, Black 945B 4DT-EL45B 4D45LB
45
O
45
Elbow, Swivel, Galvinized 945G N/A N/A
O
Elbow, Swivel, Black 945BG N/A N/A
45 90O Elbow, Galvinized 990 4DT-EL90S 4D90LS
O
90
Elbow, Black 990B 4DT-EL90SB 4D90LBS
O
Elbow, Swivel, Galvinized 990G N/A N/A
90 90O Elbow, Swivel, Black 990BG N/A N/A
Ceiling Support 949 - n/a from FPI 4DT-CS 4DFSP Cathedral Support Box 941 4DT-CSS 4DRSB Wall Support/Band 988 4DT-WS/B 4DWS Offset Support 989 - n/a from FPI 4DT-OS N/A Wall Thimble, Black 942 4DT-WT 4DWT Wall Thimble Support Box/Ceiling Support 940 N/A N/A Firestop Spacer 963 4DT-FS 4DFSP Trim Plate, Black N/A 4DT-TP 4DFPB Brass Trim for Wall Thimble/Ceiling Support 3951 N/A N/A
Attic Insulation Shield 12" N/A N/A 4DAIS12 Attic Insulation Shield - Cold Climates 36" N/A N/A 4DAIS36
Basic Horizontal Termination Kit (A) 970 4DT-HKA 4DHTK2 Horizontal Termination Kit (B) 971 4DT-HKB 4DHTK1 Vertical Termination Kit 978 4DT-VKC 4DVTK
High Wind Vertical Cap 991 N/A N/A High Wind Horizontal Cap 985 N/A N/A Horizontal Square Termination Cap 984 4DT-HHC 4DHC Verical Termination Cap 980 4DT-HVC 4DVC Storm Collar 953 4DT-SC 4DSC
Adjustable Flashing, 0/12-6/12 943 4DT-AF6 4DF Adjustable Flashing, 6/12-12/12 943S 4DT-AF12 4DF12
Vinyl Siding Standoff 950 4DT-VS N/A Vinyl Siding Shield Plate N/A 4DT-VSP N/A
Snorkel Termination 14" 982 4DT-ST14 4D12S Snorkel Termination 36" 981 4DT-ST36 4D36S
R
Direct-Temp
TM
Direct Vent
946-506/P Vent Guard (Optional) 510-994 Rigid Pipe Adaptor (must use with all rigid pip-
ing)
640-530/P Riser Vent Terminal
12
946-208/P Vent Guard (Optional) - Riser Vent Terminal 946-523/P AstroCap Horizontal Cap 946-206 Vinyl Siding Standoff - AstroCap
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
RIGID PIPE VENTING SYSTEMS
Horizontal or Vertical Terminations
The minimum components required for a basic horizontal termination are:
1 Horizontal Termination Cap 1 90o Elbow 1 Rigid Pipe Adaptor 1 Wall Thimble 1 Length of pipe to suit wall thickness (see chart)
Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding. Measure the wall thickness including furring strips.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.
Vertical
Terminal
INSTALLATION
Wall Thickness Vent Length (inches) Required (inches)
4" - 5-1/2" 6" 7" - 8-1/2" 9" 10" - 11-1/2" 12" 9" - 14-1/2" 11" - 14-5/8" Adj. Pipe 15" - 23-1/2" 17" - 24" Adj.
Wall Thickness Vent Length
(inches) Required (inches)
3-1/4" - 6-3/4" 11" - 14-5/8" Adj. Pipe 7-3/4" - 16-1/4" 17" - 24" Adj. Pipe 7-1/4" - 8-3/4" 6" + 12" 9" + 9" 4-1/4" - 5-3/4" 6" + 9"
Flat Wall Installation
Corner Installation
Pipe
Storm Collar
(Part # 953)
Flashing
943 or 943S
Ceiling Firestop
(Part # 963)
Pipe Length
Standoff (Optional)
Adj.Pipe Length
o
90 Elbow
11" - 14-5/8"
24" Pipe
Length
Rigid Pipe Adaptor
(Part# 510-994)
Vinyl Siding
(Part #950)
Wall Thimble
(Part # 942)
WARNING:
Do not combine venting components from different venting systems.
However use of the the AstroCapTM and FPI Riser is acceptable with all systems.
This product has been evaluated by Intertek for using a Dura-Vent Flue Adaptor in conjunction with Selkirk Direct-Temp and Ameri Vent Direct venting systems. Use of these systems with the Direct Vent GS starting collar is deemed accept­able and does not affect the Intertek WHI listing of components.
Alternate
Horizontal
Termination
Caps
Horizontal
Termination Cap
(Part# 946-523/P)
When using piping other than Simpson
Dura-Vent, 3 screws must be used to
secure rigid pipe to adaptor.
The FPI AstroCap American Metal Products, Ameri Vent Direct vent and Selkirk Direct-Temp. FPITM, and FPI AstroCapTM are the proprietary trademarks of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 13
TM
and FPI Riser Vent terminal is certifi ed for installations using FPI venting systems as well as Simpson Dura-Vent®, Direct Vent GS,
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
ULTRAGLOW DIRECT VENT SYSTEM (FLEX)
(Propane & Natural Gas)
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90o elbow).
Note: Must use optional rigid pipe adaptor (Part # 510-994) when using rigid pipe vent systems.
All Rigid Pipe Systems 4" inner diameter 6-5/8" outer diameter
UltraGlow Flex Vent 4" inner diameter 6-7/8" inner diameter
• Maintain clearances to combustibles as listed on pages 7 and 8.
• Horizontal vent must be supported every 3 feet.
• Firestops are required at each fl oor level and whenever passing through a wall.
A vent guard should be used when­ever the termination is lower than the specifi ed minimum or as per local codes.
Note: UltraGlow Direct Vent System
(Flex) is only approved for hori­zontal terminations.
14
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
ULTRAGLOW DIRECT VENT SYSTEM (FLEX)
(Propane & Natural Gas)
The diagram below shows examples of horizontal termination arrangements using two 90o elbows (two 45o elbows equal one 90o elbow).
Note: 1) A maximum of two 90o elbows are permitted.
2) A minimum of 6 ft. (1.8m) vertical from base of unit is required if two 90o elbows are used.
3) Minimum distance between elbows is 2 ft. (0.6m).
4) Determine the permitted range of horizontal termination arrangements by using chart on page 14 and deducting 3 ft. (0.9m) from the maximum horizontal distance for the second 90
o
elbow.
If length "B" is increased, length "A" must be decreased by a corresponding amount.
All Rigid Pipe Systems 4" inner diameter 6-5/8" outer diameter
UltraGlow Flex Vent 4" inner diameter 6-7/8" inner diameter
A vent guard should be used whenever the termination is lower than the specifi ed minimum or as per local codes.
• Maintain clearances to combustibles as listed on pages 7 and 8.
• Horizontal vent must be supported every 3 feet.
• Firestops are required at each fl oor level and whenever passing through a wall.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 15
INSTALLATION
RIDID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINATIONS
(Propane & Natural Gas)
The G36D is approved for a maximum 23 ft. (7.0m) vertical, with a maximum 12 ft. (3.7m) horizontal offset using two 90o elbows (two 45o elbows equal one 90o elbow) with Rigid Pipe vent systems for Propane and Natural Gas, as per diagram 1.
The G36D is approved for a maximum 37 ft. (11.3m) straight vertical, including a maximum 20" (0.5m) horizontal offset using two 90o elbow (two 45o elbows equal one 90o elbow) with Rigid Pipe vent systems for Propane and Natural Gas, as per the diagram 2.
Vent must be supported at offsets
Maintain clearances to combustibles as listed on pages 7 and 8.
Firestops are required at each fl oor level and whenever passing through a wall.
Note: Must use optional rigid pipe adaptor when using rigid pipe vent systems (Part # 510-994). Note: UltraGlow Direct Vent System (Flex) is only approved for horizontal terminations.
16
Diagram 1
Diagram 2
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
The G36D is approved for a maximum 37 ft. (11.3m) straight vertical, with Rigid Pipe vent systems for Propane and Natural Gas, as per the diagram 3.
The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Rigid Pipe vent systems for Propane and Natural Gas. Maximum two 45
• Vent must be supported at offsets
• Firestops are required at each fl oor level and whenever passing through a wall.
• Maintain clearances to combustibles as listed on pages 7 and 8.
o
elbows allowed.
INSTALLATION
Diagram 3
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 17
INSTALLATION
VERTICAL TERMINATION
WITH CO-LINEAR FLEX SYSTEM
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. See the Venting Arrangements on next page for minimum and maximum heights.
Required Parts:
Part # Description
946-529 Co-linear DV Vertical Termination Cap 948-305 3" Flex - 35 ft. 946-563 Co-Axial to Co-Linear Adapter Kit which contains the following: Co-linear Flex Adapter Outer Pipe Inner Pipe Adapter 510-994 Rigid Pipe Adaptor
Alternate Approved Caps
980 Vertical Termination Cap 991 High Wind Cap 923GK
3" Co-linear Adapter with fl ashing
Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the fl exible liner as straight as possible, avoid unnecessary bending.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
Co-linear DV
Vertical Termination
Cap # 946-529
A maximum
of two certified
joiner kits
may be used
per length.
Flex Liner
#948-305 (35 ft)
Exhaust
Flue
FPI Cabinet and/or Flat Wall Mantles may be used in these applications en­suring that clearances to combustibles are maintained.
Pipe Length
Rigid Pipe Adaptor
# 510-994
Outer
Pipe
with Kit#
946-563
90 Degree
Elbow
Air Intake
Co-Linear
Flex
Adapter
with Kit# 946-563
Inner Pipe
Adapter with Kit# 946-563
18
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
Venting Arrangements - Vertical Terminations
with Co-linear Flex System for both Residential & Manufactured Homes
into Masonry Fireplaces
INSTALLATION
The shaded area in the diagrams show the allowable vertical terminations.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 19
INSTALLATION
HORIZONTAL
INSTALLATIONS
Install the vent system according to the manufacturer's instructions included with the components.
1) Set the unit in its desired location. Check
to determine if wall studs or roof rafters are in the way when the venting system is at­tached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left.
2) Direct Vent pipe and fi ttings are designed
with special twist-lock connections to con­nect the venting system to the appliance fl ue outlet. A twist-lock appliance adaptor is an available option that must be used in conjunction with the Simpson Dura-Vent Direct Vent GS system.
3) Put a bead of silicone inside the outer sec-
tion of the adapter and a bead of Mill Pac on the inner collar. Slip the adapter over the existing inner and outer fl ue collar and fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier). Level the fi replace and fasten it to the framing using nails or screws through the nailing strips.
4) Assemble the desired combination of pipe
and elbows to the appliance adaptor and twist-lock for a solid connection.
Note:
a) Twist-lock procedure: Four indentations,
located on the female ends of pipes and fi ttings, are designed to slide straight onto the male ends of adjacent pipes and fi ttings, by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends, Diagram 1. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside, on the Black Pipe or fi ttings. They may be located by examining the inside of the female ends.
Diagram 1
Note: Apply sealant "Mill-Pac" to inner
pipe and high temperature silicone sealant to outer pipe on every twist­lock joint.
b) Horizontal runs of vent must be
supported every three feet. Wall straps are available for this purpose.
5) Mark the wall for a 10" x 10" square hole.
The center of the square hole should line up with the centerline of the horizontal pipe. Cut and frame the 10 inch square hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, a 7"(178mm) dia. (7-1/2"(191mm) dia. for fl ex) hole is acceptable.
Note: With Dura-Vent, the mini­mum height is achieved by installing
o
elbow
a 90 directly to the rigid pipe adaptor.
Diagram 2
Note:
a) The horizontal run of vent must be level,
or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fi re.
b) The location of the horizontal vent ter-
mination on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For External Vent Terminal Locations, see diagram on page 10.
c) Snorkel Terminations: For installations requiring a vertical rise
on the exterior of the building, 14-inch and 36-inch tall Snorkel Terminations are available, as well as the standard Riser Vent. Follow the same installation procedures as used for stand­ard Horizontal Termination. NEVER install the snorkel upside down.
Diagram 3
Note: Riser Vent is only for use in above grade terminations.
Diagram 3a
*Diagrams 3 & 4: As specifi ed in CGA B149 Installation Code. Local codes or regulations may require different clearances.
Below Grade Installation
If the Snorkel Termination must be installed below grade, i.e. basement application, proper drainage must be provided to prevent water from entering the Snorkel Termination. Refer to Diagram 4. Do not attempt to enclose the Snorkel within the wall, or any other type of enclosure.
Diagram 4
NOTE: For Snorkel terminations in ABOVE
grade installations, follow national or local code requirements.
6) The arrow on the vent cap should be pointing up. Insure that the 1-1/2"
clearances to combustible materials are maintained (Diagram 4). Install the termination cap.
20
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Diagram 5
The four wood screws provided should
be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings.
Note: If installing termination on a siding
covered wall, a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding.
7) Before connecting the horizontal run of vent
pipe to the vent termination, slide the Wall Thimble (Part # 942) over the vent pipe.
8) Slide the appliance and vent assembly
towards the wall carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extends into the vent cap suffi cient distance so as to result in a minimum pipe overlap of 1-1/4 inches. Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section. See Diagram 6.
VERTICAL
TERMINATION
1) Maintain the 1-1/2" clearances
(air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby combus­tible surfaces. Do not pack air spaces with insulation. Check pages 13-16 for the maximum vertical rise of the venting system and the maximum hori­zontal offset limitations.
2) Set the gas appliance in
its desired location. Drop a plumb bob down from the ceiling to the position of the appliance fl ue exit,
and mark the location where the vent will penetrate the ceiling. Drill a small hole at his point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceil­ing, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters or other framing will obstruct the vent­ing system. You may wish to relocate the appliance or to offset, as shown in Diagram 2 to avoid cutting load bearing members.
Diagram 1
Diagram 2
4) Assemble the desired lengths of pipe and
elbows. Ensure that all pipes and elbow connections are in the fully twist-locked position and sealed.
5) Cut a hole in the roof centered on the small
drilled hole placed in the roof in Step 2. The hole should be of suffi cient size to meet the minimum requirements for clearance to combustibles of 1-1/2". Slip the fl ashing under the shingles (shingles should overlap half the fl ashing) as per Diagram 4.
Diagram 4: The upper half of the fl ashing is
installed under the roofi ng material and not
nailed down until the chimney is installed. This
allows for small adjustments.
6) Continue to assemble pipe lengths.
Note: If an offset is necessary in the attic
to avoid obstructions, it is important to support the vent pipe every 3 feet, to avoid excessive stress on the el­bows, and possible separation. Wall straps are available for this purpose (Diagram 2).
Galvanized pipe is desirable above the roof-
line due to its higher corrosion resistance. Continue to add pipe sections through the fl ashing until the height of the vent cap meets the minimum height requirements specifi ed
Note: Apply sealant "Mill-Pac" to inner pipe
and high temperature silicone seal­ant to outer pipe on every twist-lock joint.
3) A Firestop spacer must be installed in the
fl oor or ceiling of every level. To install the Firestop spacer in a fl at ceiling or wall, cut a 10 inch square hole. Frame the hole as shown
Diagram 6
9) Install wall thimble in
the center of the 10" square and attach with wood screws (Diagram 7).
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 21
Diagram 7
in Diagram 3 and install the fi restop.
Diagram 3
Roof Pitch Minimum Vent Height
Feet Meters
fl at to 7/12 2 0.61
over 7/12 to 8/12 2 0.61
over 8/12 to 9/12 2 0.61
over 9/12 to 10/12 2.5 0.76
over 10/12 to 11/12 3.25 0.99
over 11/12 to 12/12 4 1.22
over 12/12 to 14/12 5 1.52
over 14/12 to 16/12 6 1.83
over 16/12 to 18/12 7 2.13
over 18/12 to 20/12 7.5 2.29
over 20/12 to 21/12 8 2.44
Diagram 5
INSTALLATION
in Diagram 5 or local codes. Note that for steep roof pitches, the vertical height must be increased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increas­ing the vent height may solve the problem.
7) Ensure vent is vertical and secure the base
of the fl ashing to the roof with roofi ng rails, slide storm collar over the pipe section and seal with a mastic.
8) Install the vertical termination cap by twist-
locking it.
Note: Any closets or storage spaces, which
the vent passes through must be enclosed.
Offset Chart
INSTALLATION
PROCEDURES
for UltraGlow Direct Vent
System (Flex)
Note: To make the installation more aesthetically pleas­ing, we recommend framing out a square to mount the termi­nal to.
Note: If installing termination on a siding
covered wall, furring strips must be used to ensure that the termination is not recessed into the siding.
2) Level the fi replace and fasten it to the fram-
ing using nails or screws through the nailing strips.
3) Assemble the vent assembly by applying
Mill Pac to the 4"(100mm) inner collar of the termination and slipping the 4"(100mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temperature silicone to the 6-7/8"(175mm) fl ex pipe and slip it over the 6-7/8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.
NOTE: Horizontal sections must be sup-
ported at intervals not exceeding 3 feet (0.9 meter). (Flame picture and performance will be affected by sags in the liner).
4) Separate the 2 halves of the wall thimble and
securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners must slip
over the collars a minimum of 1-3/8".
5) Slip the assembled liner and termination
assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.
6) Pull the centre 4"(100mm) liner and outer 6-7/8"(175mm) liner out enough to slip over
the fl ue collars of the fi replace. (You may wish to cut the liner shorter to make it more workable.) Do not bend liner more than
o
.
90
7) Apply Mill Pac over the fi replace inner collar
and slip the 4"(100mm) liner down over it and attach with 3 supplied screws.
8) Do the same with the 6-7/8"(175mm) liner.
9) Apply a bead of silicone between the thimble
and termination and around the outer edge of the terminal at the wall in order to keep the water out.
IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termi­nation area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly. Cut a 10"(254mm) hole in the wall (inside dimension).
Note: A 1-1/2"(38mm) clearance around
the liner must be maintained except that only a 1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination.
22
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
G36D-NG System Data
For 0 to 4500 feet altitude
Burner Inlet Orifi ce Sizes: #42
Max. Input Rating 26,000 Btu/h Min. Input Rating 13,100 Btu/h
Supply Pressure min.5.0" w.c.
Manifold Pressure (High) 3.8"+/- 0.2"w.c.
Log Set: Ceramic fi bre, 7 per set. Vent System: Simpson Dura-Vent Direct
Vent System or UltraGlow Direct Vent System (Flex)
G36D-LP System Data
For 0 to 4500 feet altitude
Burner Inlet Orifi ce Sizes: #53
Max. Input Rating 26,000 Btu/h Min. Input Rating 13,800 Btu/h
Supply Pressure min.12.0" w.c.
Manifold Pressure (High) 11"+/- 0.2" w.c.
Log Set: Ceramic fi bre, 7 per set. Vent System: Simpson Dura-Vent Direct
Vent System or UltraGlow Direct Vent System (Flex)
HIGH ELEVATION
This unit is approved in Canada for altitude 0 to 4500 ft. (CAN1 2.17-M91) with the orifi ce supplied.
For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.
When using copper or fl ex connectors use only approved fi ttings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and fl ex connectors are usually considered to meet this requirement.
Important: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open fl ame for leak testing.
PILOT ADJUSTMENT
Periodically check the pilot fl ames. Correct fl ame pattern has three strong blue fl ames: 1 fl owing around the thermopile, 1 around the thermocouple and 1 fl owing across the burner (it does not have to be touching the burner).
Note: If you have an incorrect fl ame pat-
tern, contact your Regency dealer for further instructions.
Incorrect fl ame pattern will have small, prob­ably yellow fl ames, not coming into proper contact with the rear burner or thermopile or thermocouple.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" posi-
tion.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a
1/8" wide at screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
5) The pressure check should be carried out
with the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn
off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver. Note: Screw should be
snug, but do not over tighten.
S.I.T. VALVE DESCRIPTION
1) Gas cock knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Outlet Pressure Tap
6) Inlet Pressure Tap
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection
Point
GAS LINE
INSTALLATION
The gas line can be brought through either the right or the left side of the appliance. The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve.
Note: If the gas line is being installed from
the left side, be sure to leave room to accommodate servicing of the fan.
The gas line connection may be made of rigid pipe, copper pipe or an approved fl ex connec­tor. (If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 23
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
INSTALLATION
CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL #290-969
FOR G36D USING SIT 820 NOVA GAS VALVE
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
Conversion Kit Contains:
Qty. Part # Description 1 910-018 SIT Conversion Kit-50% Turndown LP 1 910-037 LP Injector (Pilot Orifi ce) 1 904-345 Burner Orifi ce #53 1 908-255 Decal "Converted to Propane" 1 908-528 Red "PROPANE" label 1 908-529 5/32" Allen Key 1 918-165 Instruction Sheet
1) Shut off the gas supply.
2) Remove the louvers (and bay door if it is installed).
3) Open the fl ush door and remove the door.
4) Remove the logs and embers.
5) Remove the 2 screws holding the Burner Assembly to the fi rebox base. Push the Burner Assembly to the left and lift out.
Remove the 2 screws, push Burner
Assembly to the left and lift out.
6) Pull off the pilot cap to expose the pilot orifi ce.
8) Remove burner orifi ce with a 1/2" wrench and discard. Use another wrench to hold on to the elbow behind the orifi ce.
Burner Orifi ce
9) Reinstall new burner orifi ce LP stamped #53 and tighten.
10) Remove and discard the 3 pressure regula­tor mounting screws (A), pressure regulator tower (B) and diaphragm (C).
11) Insure that the rubber gasket (D) is properly positioned and install the new HI/LO pres­sure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten screws securely.
12) Reverse steps 5) to 2).
13) Attach clear label "This unit has been con­verted to Propane" near or on the serial # decal. Attach white label "This valve has been converted from NG to LPG using SIT conversion Kit Code 0.907.202" onto the valve.
14) Replace yellow "Natural Gas" label with red "Propane" label
7) Unscrew the pilot orifi ce with the allen key and replace with the LP pilot orifi ce in the kit and replace pilot cap.
24
15) Check for gas leaks.
16) Check inlet and outlet pressures.
17) Check operation of fl ame control.
18) Check for proper fl ame appearance and glow on logs.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
LOG SET INSTALLATION
Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.
The gas log kit (Part # 780-930) contains the following pieces:
a) 02-75 Rear Log 902-277 b) 02-55 Middle Left Log 902-237 c) 02-50 Front Left Log 902-242 d) 02-53 Center Left Log 902-239 e) 02-51 Front Bottom Log 902-241 f) 02-54 Center Right Log 902-238 g) 02-52 Middle Right Log 902-240 h) Embers 902-156 i) Vermiculite 902-179
02-75
02-51
02-75
02-50
The "02" refer numbers (i.e. 02-75) are
1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position.
2) Sprinkle the vermiculite all over the top of the base brick panel.
3) Place Log 02-75 on the rear log support pins with the fl at side to the
back.
02-55
02-53
molded into the rear of each log.
02-51
02-52
02-54
Bracket
02-51
5) Position Log 02-53 across the cutouts in Logs 02-75 and 02-51 with
the notch on the left side of the log fi tting into the 2nd grate tab.
02-53
NotchBracket
Notch
02-75
02-51
02-75
Support Pins
4) Place Log 02-51 on the front right side of the burner. Push the back of the log against the 2 brackets with the notch on the bottom right side of the log fi tting into the right side of the grate.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 25
2nd Grate Tab
02-53
Cutouts
02-51
INSTALLATION
6) Position Log 02-54 across the cutouts in Logs 02-51 and 02-53. The
notch in the bottom right end fi tting against the 5th grate tab.
02-54
8) Place Log 02-52 between Logs 02-51 and 02-75 and on the indenta-
tion on Log 02-54. The bottom right end sits behind the rear grate tab.
02-75
02-52
02-53
7) Place the bottom left front edge of Log 02-55 against the rear bracket
on the burner tray and rest the log on the cutout on Log 02-53.
02-51
02-54
5th Grate Tab
02-51
02-54
Log indentation
Photo shows rear grate tab. Log
02-52
02-54
9) Sit Log 02-50 on the front left side of the burner. Push the back of
the log against the 2 front brackets with the notch on the bottom of the log fi tting into the fi rst grate tab.
02-51 was removed to show the posi-
tioning of Log 02-52.
Rear
Grate Tab
Rear Bracket
26
02-75
Cutouts
02-55
02-53
02-51
Notch
02-50
02-53
Front Brackets
02-55
02-50
02-53
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
10) Place the embers on the front of the burner tray in the places shown
on the photos below.
Place embers in these 3 locations
on the burner tray.
02-51
02-54
11) Test fi re to ensure proper light off (make sure fl ame fl ows smoothly
from one end of burner to the other). If there is any fl ame hesitation, check that area for any blockage of the burner ports.
12) Install fl ush glass as per instructions in manual.
Do not block the burner holes in this area
adjacent to the Log 02-54
02-75
02-55
02-50
02-53
02-55
02-51
02-54
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 27
INSTALLATION
STANDARD FLUSH
DOOR
The standard fl ush door comes with a black
frame. To install the frame, simply hook the top door fl ange onto the top of the unit and swing the door towards the unit, diagram 1.
Diagram 1
Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd spring. See diagram 3.
Diagram 3
To remove the fl ush door, reverse the above steps.
Optional Flush Trim
Attach the round magnets to the back of the top trim piece and to the bottom trim piece, then at­tach trim to the top and bottom of Flush door.
Flush Louvers
1) Install each top by clipping the louver lip
onto the top louver brackets ensuring that each individual louver is centered from side to side.
2) The bottom louver has a hinge that is at-
tached (2 screws per hinge) to the lip on bottom of the unit.
3) Open the bottom louver. Pull the Burner
ON/OFF control box from inside the bottom of the fi replace and position the slots in the bracket over the 2 screws on the left side of the bottom louver. Push down to lock into place. Tighten the screws.
Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit. Diagram 2.
Diagram 2
28
Note: Top and bottom louvers are different.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Option 1:
REMOTE CONTROL
Use the UltraGlow Remote Control Kit approved for this unit. Use of other systems may void your warranty.
The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.
1) Choose a convenient location on the wall
to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the fi replace to that location. Use the Thermostat Wire Ta bl e .
2) Connect the two wires to the gas valve. See
diagram below.
CAUTION
Do not connect millivolt remote
control wires to a 120V wire.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation.
Option 2:
WALL SWITCH
1) Run the wire through the right or left side inlet
opening. Be careful not to damage wire.
Note: We recommend a maximum of 15'
of wire but if you wish to go with a longer run, use the Thermostat Wire Table.
2) Connect the wire to the wall switch and install
into the receptacle box.
CAUTION
Do not connect millivolt
wall switch wire to a 120V wire.
Option 3:
WALL THERMOSTAT
A wall thermostat may be installed if desired, connect the wires as per the wiring diagram. Use the table below to determine the maximum wire length.
Note: Preferable if the thermostat is installed on an interior wall.
UltraGlow offers an optional programmable thermostat or basic wall thermostat but any 250-750 millivolt rated non-anticipator type thermostat that is CSA, ULC or UL approved may be used.
CAUTION
Do not connect millivolt
wall thermostat wires
to a 120V wire.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA. 16 GA. 18 GA. 20 GA. 22 GA.
50 Ft. 32 Ft. 20 Ft. 12 Ft.
9 Ft.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 29
INSTALLATION
WIRING DIAGRAM
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/thermostat will continue to operate.
(Do not cut the ground terminal off under any circumstances.)
Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
CAUTION: Label all wires prior to disconnection when servic­ing controls. Wiring errors can cause improper and dangerous
30
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLING THE OPTIONAL FAN
INSTALLATION
120 Volt AC power is needed for the fan switch and blower. A three wire power cord is provided to be plugged into the receptacle.
Unit must be grounded at all times. Do not cut the ground terminal off under any circumstances.
1) Shut the power off.
2) Open the bottom louver door.
3) Slide the fan in towards the rear of the unit
and slip it over the two mounting studs.
Ensure that the fan blades do not rub against the valve tubing.
Note: A 120 Volt AC power cord can be in-
stalled at rough-in stage so that the power is available. A three wire power cord can be used.
5) If the left spring was unhooked in step 3),
hook it back into the bracket. Take care not to clip any wires. Attach the adhesive backed wire holder clip (Part #910-199) onto the stove base.
To Remove the Fan
1) Shut the power off.
2) Reverse the above instructions.
Note: The bearings are lubricated for life.
Do not lubricate them. Make sure you vacuum the fan area on a regular basis.
Optional: If you require extra space to slide the fan to the back, the left spring can be unhooked
from the bracket.
4) Plug the fan to the receptacle as shown in
the wiring diagram below.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 31
OPERATING INSTRUCTIONS
OPERATING
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame is
properly positioned. Never operate the ap­pliance with the glass removed.
5) Verify that the venting and cap are unob-
structed.
6) Ensure that the brick panels are installed.
7) Verify log placement. If the pilot cannot be
seen when lighting the unit, the logs have been incorrectly positioned.
8) The unit should never be turned off, and on
again without a minimum of a 60 second wait.
LIGHTING
PROCEDURE
IMPORTANT
To ignite or reignite the pilot,
you must fi rst release the ten-
sion springs below the door.
Only when the pilot holds, without pressure being applied to the control knob, reapply the tension springs to the door. The unit must not be operated with the tension springs unattached.
IMPORTANT Gas cock knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.
1) Turn burner OFF using "ON/OFF" switch.
2) Turn gas control knob so indicator points
to "OFF" position and allow 5 minutes for any gas in the combustion chamber to escape.
3) Turn gas control knob counterclockwise
so indicator points to the "PILOT" position. Depress the gas control knob fully. Depress the igniter button several times until the pilot lights. After approximately one minute, release the gas control knob. The pilot fl ame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.
4) When the pilot stays lit, turn the gas knob
further counterclockwise to the "ON" posi­tion.
5) Use the wall switch, thermostat or remote
control to turn on the unit.
6) Rotate the fl ame height regulator to adjust
the fl ame height higher or lower.
SHUTDOWN
PROCEDURE
1) Use the wall switch, thermostat or remote
control to turn off the main burner.
2) Turn the main gas control clockwise to the
"OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if
service is to be performed.
FIRST FIRE
The fi rst fi re in your stove is part of the paint cur­ing process. To ensure that the paint is properly cured, it is recommended that you burn your fi replace for at least four (4) hours the fi rst time before you use it with the fan on.
When fi rst operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufac­turing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.
The glass panel may require cleaning after the unit has cooled down. DO NOT ATTEMPT
TO CLEAN THE GLASS WHILE IT IS HOT.
Note: When the glass is cold and the appli-
ance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.
DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE.
During the fi rst few fi res, a white fi lm may develop on the glass front as part of the curing process. The glass should be cleaned or the fi lm will bake on and become very diffi cult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.
AERATION
ADJUSTMENT
The air shutter can be adjusted by moving the adjusting wire up or down. The wire is accessed through the bottom louver opening. Open the air shutter for a blue fl ame or close for a yel­lower fl ame. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude.
Minimum Air Shutter Opening: 3/16" Natural Gas 1/2" Propane
CAUTION: Carbon will be produced if air shutter is closed too much.
Note: Any damage due to carboning
resulting from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only be
performed by an authorized Regency Installer at the time of installation or service.
Adjustment Wire: push to close or
pull to open aeration cap.
Closed - Tall yellow
Open - Short Blue
32
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
OPERATING INSTRUCTIONS
Copy of the Lighting Plate Instructions
NORMAL OPERATING
SOUNDS OF GAS
APPLIANCES
It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.
Burner Tray:
The burner tray is positioned directly under the burner tube(s) and logs and is made of a differ­ent gauge material from the rest of the fi rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fi reboxes.
Pilot Flame: While the pilot fl ame is on it can make a very slight "whisper" sound.
Gas Control Valve: As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.
Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.
MAINTENANCE
INSTRUCTIONS
1) Always turn off the gas valve before cleaning.
For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean paint brush as the logs are fragile and easily damaged.
2) Clean appliance and door with a damp
cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas fi replace glass cleaner.
The glass should be cleaned when it starts looking cloudy.
3) The heater is fi nished in a heat resistant
paint and should only be refi nished with heat resistant paint. UltraGlow uses StoveBright Paint - Metallic Black #6309.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 33
MAINTENANCE
4) Make a periodic check of burner for proper
position and condition. Visually check the fl ame of the burner periodically, making sure the fl ames are steady; not lifting or fl oating. If there is a problem, call a qualifi ed service person.
5) The appliance and venting system must be
inspected before use, and at least annually, by a qualifi ed fi eld service person, to ensure that the fl ow of combustion and ventilation air is not obstructed.
Note: Never operate the appliance with-
out the glass properly secured in place.
6) Do not use this appliance if any part has been
under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
7) Verify operation after servicing.
General Vent Maintenance
Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:
1) Check the Venting System for corrosion in
areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These com­ponents should be replaced immediately.
2) Remove the Cap, and shine a fl ashlight
down the Vent. Remove any bird nests, or other foreign material.
3) Check for evidences of excessive condensa-
tion, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and fi ttings. It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.
Clean any fi ngerprints off before turning the unit on. If the top louvers start to discolour, check the door gasket seal and replace if necessary.
LOG REPLACEMENT
The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs. (The pilot light generates enough heat to burn someone.) If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagrams under Log Installation.
Note: Improper positioning of logs may cre-
ate carbon build-up and will severely alter the unit's performance which is not covered under warranty.
THERMOPILE/
THERMOCOUPLE
1) Open the bottom louvers.
2) Loosen the thermocouple or thermopile with
a 7/16" wrench.
3) Disconnect thermocouple by loosening nut
from the valve with a 9mm wrench. Dis­connect thermopile by loosening 2 screws marked TP on the valve.
4) Drop the thermocouple or thermopile down
from the bracket and pull it out of the unit.
5) Reinstall the new ones in reverse order.
GLASS GASKET
If the glass gasket requires replacement use a tadpole glass gasket for the Flush Front (Part # 936-155).
WARNING: Do not operate the appliance with the glass panels removed, cracked or broken. Replacement of the glass panels should be done by a licensed or qualifi ed service person.
Caution: Wear gloves when removing damaged or broken glass.
Flush Glass Replacement
Remove the fl ush door front (as per instructions on page 28). Remove the 4 glass clips from each corner. Slide in the new replacement glass. Push the 4 glass clips back onto the frame. The glass
must have gasketing around it.
4) Inspect joints, to verify that no pipe sections
or fi ttings have been disturbed, and conse­quently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.
GOLD-PLATED
OR BRASS TRIM
The 24 carat gold plated or brass fi nish on the trim requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the fi nish and void the warranty.
34
DOOR GLASS
Your UltraGlow stove is supplied with high tem­perature, 5 mm tempered glass that will withstand the highest heat that your unit will produce. If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive materi­als. Do not clean the glass when hot.
In the event that you break your glass by impact, purchase your replacement from an authorized UltraGlow dealer only, and follow our step-by­step instructions for replacement.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
MAINTENANCE
REMOVING VALVE
1) Shut off the gas supply.
2) Remove louvers.
3) Open and remove the fl ush door.
4) Remove logs.
5) Remove the burner assembly by removing
the two Phillips head screws.
6) Remove the burner assembly by sliding left and out.
11) Remove the 12 Phillips head screws securing
the valve tray assembly in place.
screws
12) Lift the entire assembly out.
Valve Tray Assembly
INSTALLING VALVE
1) Attach the valve to the valve bracket with
the 4 (m5x8 metric) screws provided.
2) Reconnect the "gas out" fl are fi tting with an
11/16" wrench.
3) Reconnect the "gas out" fl are nut with a 13/16" wrench.
4) Install piezo ignitor push button assembly
and reconnect wire.
5) Reconnect the quick drop out thermocouple
nut with a 9mm wrench.
6) Reconnect the pilot tube nut with a 7/16"
wrench.
7) Scrape off the old gasket from the fl oor of the
fi rebox and from the valve tray assembly.
8) Install a new gasket and reinstall the valve
tray assembly.
Note: Failure to install a new gasket may
severely affect the appliance per­formance.
7) Remove the rear log stand by removing the 2 screws.
Screws
8) Lift out the bottom base panel.
9) Disconnect the inlet gas line.
10) Disconnect the 2 TP wires and the 2 TH
wires from the valve.
Rear Log Stand
13) Undo the pilot tube from the valve with a 7/16" wrench.
14) Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
15) Remove the Piezo ignitor wire and push button assembly.
16) Undo the "gas out" fl are nut with a 13/16" wrench.
17)
Undo the "gas out" fl are fi tting with an 11/16" wrench.
18) Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve.
Hint: If you are using black pipe, ensure
that there is a union by the valve, otherwise removal will be almost impossible.
9) Reinstall the 12 hold down screws.
10) Hook up the 2 TP and 2 TH wires to the
appropriate connections on the valve.
11) Reinstall the bottom brick panel and the
front log stand.
12) Install burner assembly
13) Hook up the gas line and check for gas
leaks with a soap and water solution or a gas leak detector. (Do not use open fl ame for leak testing.)
14) Fire up the unit temporarily
15) Check the manifold pressure.
16) Reinstall the logs and base panels as
needed.
17) Close the door and replace the louvers.
18) Fire up the unit again and check for proper
fl ame appearance and glow on logs.
Verify proper operation
after servicing.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 35
PARTS LIST
G36D MAIN ASSEMBLY
Part # Description Part # Description
1) 948-253 Door Handle
2) 510-026 Hinge Bracket - Left/Right
3) 948-045 Chain
4) 948-115 Spring
6) 430-129 Receptacle Box Mount
7) 910-429 Box - Receptacle
8) 910-428 Duplex Receptacle
9) 910-430 Cover - Receptacle
10) 904-687 Clamp Connector
20) 510-033 Top Nailing Strip
21) 510-064 Side Nailing Strip
23) 780-011 Standoff - Top
24) 780-013 Standoff - Side/Back
27) * Outer Flue Collar
28) * Inner Flue Collar Assy
29) * Flue Mounting Plate
30) * Gasket for Flue Collar
34) * Firebox Tray
35) * Thermodisc Bracket 910-882 Wire-Harness-Valve to Burner
331-917 Fan & Speed Control Assy (120 Volts) Optional
42) 910-331/P Fan Motor
50) 510-994 Optional Rigid Pipe Adaptor
101) 690-022 Cover Plate - Outer Box Side
918-156 Manual 290-969 Conversion Kit - NG to LP
*Not available as a replacement part.
36
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
PARTS LIST
Part # Description
G36D BURNER ASSEMBLY & LOG SET
52) 910-190 Piezo Ignitor & Nut
53) 780-021 Gasket - Valve Access Plate NG/LP 786-574/P Valve Assy - Natural Gas 786-576/P Valve Assy - Propane
56) * Valve Tray - NG/LP
57) 910-378 Valve - S.I.T. - Natural Gas 910-380 Valve - S.I.T. - Propane
58) * Valve Bracket
65) * Pilot Bracket
66) 910-038 Pilot Assy - S.I.T. - 3 Flame NG 910-039 Pilot Assy - S.I.T. - 3 Flame LP
67) * Pilot Holder
68) W840470 Pilot Assembly Gasket 904-430 Orifi ce #42 - Natural Gas 904-345 Orifi ce #53 - Propane 936-170 Orifi ce Gasket
69) * Firebox Base
75) * Defl ector - Left
76) * Defl ector - Right
79) 786-525 Burner Assy - NG/LP
83) * Rear Log Support Bracket
85) 780-930 Log Set
86) * Pilot Defl ector
*Not available as a replacement part.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 37
PARTS LIST
Part # Description
G36D FLUSH FRONT ASSEMBLY
131) 510-934 Flush Glass Trim (Set) - Brass 510-947 Flush Glass Trim (Set) - Steel 510-932 Flush Glass Trim (Set) - Gold
132) 904-196 Magnet (1" Round)
133) 780-069 Flush Louver - Top - Black
134) 786-520 Assembly - Bottom - Black
135) 940-334/P Glass - Tempered
137) 904-691 U-Clip
139) 936-155 Glass Gasket (Tadpole)
140) 948-042 Spring Hinge - Black
*Not available as a replacement part.
38
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
WARRANTY
UltraGlow products, are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. UltraGlow is pleased to extend this one year warranty to the original purchaser of a UltraGlow product. This warranty is not transferable.
The Warranty: One Year
Covered under the agreement are the following components: Combustion chamber, heat exchanger, burner tubes, logs, embers, glass (thermal breakage) and all gold plating (against defective manufacture).
The above will be covered for parts and labour for one year. Electrical components such as blowers, fan motor, switches, wiring, thermodiscs, remote control, thermopiles, thermocouples, pilot assemblies, and gas valves are covered for one year from the date of purchase.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your FPI product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace 39
Register your UltraGlow online at
http://www.regency-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________
© Copyright 2006, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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