Regency G33R-1 Installation Manual

www.regency-fi re.com
G33R Zero Clearance Rear Direct Vent
Gas Fireplace
Owners &
Installation Manual
MODELS: G33R-NG1 Natural Gas G33R-LP1 Propane
WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
918-002a
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any applianceDo not touch any electrical switch: do
not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier,
call the fi re department.
01/03/06
To the New Owner:
Congratulations!
You are the owner of a state-of-the-art Gas Stove by FIREPLACE PRODUCTS INTERNATIONAL. The G33R-1 is
a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace
at the fl ick of a switch. The model G33R-1 has been approved by Warnock Hersey for both safety and effi ciency.
As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free
years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of
your UltraGlow Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This UltraGlow product has been tested and listed by Warnock Hersey as a Vented Gas Fireplace to the following standards: ANSI Z21.50-1996/CGA 2.22M96, CAN/CGA-2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This UltraGlow Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
This UltraGlow Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
2
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
TABLE OF CONTENTS
Page Page
Safety Label
Safety Label ............................................................... 4
Installation
Important Message ..................................................... 5
Before You Start ......................................................... 5
General Safety Information ........................................ 5
Installation Checklist ................................................... 5
Locating Your Gas Stove ............................................ 6
Manufactured Home Additional Requirements ........... 6
Unit Dimensions ......................................................... 6
Clearances ................................................................. 6
Combustible Mantel Clearances ................................ 7
Mantel Leg Clearance ................................................ 7
Framing and Finishing ................................................ 8
Exterior Vent Termination Locations ........................... 9
Unit Assembly Prior to Installation ............................ 10
Venting Introduction .................................................. 10
Venting - UltraGlow Direct Vent System (Flex)
Horizontal Terminations only ................................. 10
Venting - Installation of UltraGlow Direct Vent
System (Flex) .........................................................11
Rigid Pipe Venting Systems ......................................11
Rigid Pipe Venting Components List ..................... 12
Venting Arrangements - Horizontal Terminations . 13
Venting Arrangements - Vertical Terminations ....... 14
Vertical Terminations - Co-linear Flex System ....... 16
Venting Arrangements ........................................... 17
Venting - Horizontal Installations ........................... 18
Venting - Vertical Termination ................................ 19
Gas Line Installation ................................................. 20
System Data ............................................................. 20
High Elevation .......................................................... 20
Pilot Adjustment ........................................................ 21
Gas Pipe Pressure Test ............................................ 21
SIT Valve Description ............................................... 21
Log Installation ......................................................... 21
Optional Fan ............................................................ 23
Flush Door ................................................................ 24
Flush Trim ................................................................. 24
Flush Louvers ........................................................... 24
Remote Control ....................................................... 25
Remote Wall Switch ................................................. 25
Wall Thermostat ...................................................... 25
Wiring Diagram ......................................................... 26
Operating Instructions
Operating Instructions .............................................. 27
Lighting Procedure ................................................... 27
Shutdown Procedure ................................................ 27
First Fire ................................................................... 27
Normal Operating Sounds of Gas Appliances .......... 27
Lighting Plate Instructions ........................................ 28
Aeration Adjustment ................................................. 28
Maintenance
Maintenance Instructions ........................................ 29
General Vent Maintenance ....................................... 29
Log Replacement ..................................................... 29
Thermopile/Thermocouple ....................................... 29
Glass Gasket ............................................................ 29
Door Glass Replacement ......................................... 29
Removing Valve ........................................................ 30
Installing Valve .......................................................... 30
Parts List
Replacement/Spare Parts List .................................. 31
Warranty
Warranty ................................................................... 35
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
3
SAFETY LABEL
DO NOT REMOVE THIS LABEL /
NE PAS ENLEVER CETTE TIQUETTEÉ
210
210
NATURAL GAS: Model G33R-NG1
Minimum supply pressure
Manifold pressure high
Manifold pressure low
Orifice size
Minimum input
Maximum input
Altitude
L
Output
PROPANE: Model G33R-LP1
Minimum supply pressure
Manifold pressure high
Manifold pressure low
Orifice size
Minimum input
Maximum input
Altitude
L
Output
DOOR SEAL: Please check that
the door is properly sealed
FPI Fireplace Products International Ltd.
Delta, BC, Canada
Minimum Clearances to Combustibles
/Degagement Minimum De Materiaux Combustibles
0" Clearance to
combustibles from:
Mantel Clearances from Top:
Side Wall Clearance from Side
Facing
Top, sides, bottom and rear of unit
(A) Min. 7" (177mm)
B) 7.5"(191mm)
with Flush or Bay Front
Max. Depth 36" (914mm)
Min. Width 48" (1219mm),
Min. Height 59“ (1499mm)
Alcove Clearances for Bay &
Flush Louvers:
(See Instruction Manual for
Detailed Instructions)
Serial No./ No de serie
918-003 rev. 10/03
5" WC (1.25 kPa)
3.8" WC (0.95 kPa)
1.2" WC (0.30 kPa)
# 49 DMS
0-4500 ft/pi (0-1372 m)
8,996 B (2.64 )
15,000 B (4.39 )
11,340 Btu/h (3.32 kW)
tu/h kW
tu/h kW
The "Bay Louvers" be
used with the Bay Glass option
MUST
APPAREIL FONCTIONNANT AU NATURAL GAS
CONCU POUR ETRE POELE: Mod le G33R-NG
Pression d'allimentation minimum
Pression a la tubulure d' chappement lev e
Pression a la tubulure d' chappement basse
Grandeur de l'injecteur
D bit Califorique minimum selon
D bit Caliorfique maximum selon
l'altitude
é
ééé
é
é
é
D bit Califoriqueé
APPAREIL FONCTIONNANT AU PROPANE
CONCU POUR ETRE POELE: Mod le G33R-LP
Pression d'allimentation minimum
Pression a la tubulure d' chappement lev e
Pression a la tubulure d' chappement basse
Grandeur de l'injecteur
D bit Califorique minimum selon
D bit Caliorfique maximum selon
l'altitude
é
ééé
é
é
é
D bit Califoriqueé
VENTING: Use listed Simpson Dura-Vent GS System or Regency Direct Vent System. Only for direct discharge without duct connection. This appliance
must be installed in accordance with the manufacturer's installation instructions and with local codes, if any; if not, follow the current ANSI Z223.1inthe
USA or the current CAN 1-B149 in Canada. For Manufactured Home Installation: This Direct Vent System Appliance must be installed in accordance with
the manufacturer's installation instructions and Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard
for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home
Standard in Canada. This vented gas fireplace appliance is not for use with air filters.
MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE.
Listed:
Certified for/Certifi e pour:
Tested to:
Report No.
VENTED GAS FIREPLACE
CANADA and U.S.A.
476-1688-00 (July 1999) and 476-1759-00 (Feb. 2000)
é
ANSI Z21.50-1996, CGA 2.22-M96,
CAN/CGA-2.17-M91
Model/Modele: G33R-NG1
Model/Modele: G33R-LP1
Not for use with solid fuel.
Made in Canada/
Fabrique au Canada
Duplicate S/N
B
B
30"
Ceiling
Wall
Wall
A
Horizontal Terminations require
the use of the
(Part # 946-523)
Minimum clearance of Vent
Terminal to Outside Corner &
Inside Corner: 6"/150mm
AstroCap
TM
12" WC (2.49 kPa)
11" WC (2.99 kPa)
2.9" WC (0.72 kPa)
# 56 DMS
0-4500 ft/pi (0-1372 m)
7,819 B (2.29 )
15,000 B (4.39 )
11,115 Btu/h (3.26 kW)
tu/h kW
tu/h kW
This is a copy of the label that accompanies each G33R-1 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
NOTE: UltraGlow units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
4
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The G33R-NG1 or G33R-LP1 Direct Vent Fire­place must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the respon­sibility of the installer to ensure this fi replace is installed in compliance with manufacturer's instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appli­ance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PRO­FESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE
PLACED
ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should be enclosed.
4) This appliance must be connected to the
specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fi tted as per Venting instructions.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into
a wall or siding.
7) Any safety glass removed for servicing
must be replaced prior to operating the ap­pliance.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and
free of combustible materials, (gases and other fl ammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of Cali­fornia to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location, page 6 b) Clearances to Combustibles, page 6 c) Mantle Clearances, page 7 d) Framing and Finishing Requirements,
page 7
e) Venting Requirements, pages 9-20.
2) Install Top Facing Support and Side Nailing
Strips before sliding unit into position, page
10.
3) Install vent, pages 9-19.
4) Make gas connections. Test the pilot. Must
be as per diagram. Page 21.
5) Install log, page 21.
6) Install Optional Fan, page 23.
7) Install Flush Door Front and Gold Trim,
page 24.
8) Install Flush Louvers, page 24.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the fi replace.
9) Wear gloves and safety glasses for protec-
tion while doing required maintenance.
10) Be aware of electrical wiring locations in
walls and ceilings when cutting holes for termination.
11) Under no circumstances should this ap-
pliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance
should be done by a qualifi ed service per­son. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
9) Install optional Wall Switch, Remote Control,
or Wall Thermostat, page 25.
10) Final check.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi r­ing correctly and operation fully explained
to customer.
This includes:
1) Clocking the appliance to ensure the correct
fi ring rate (rate noted on label) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
5
INSTALLATION
LOCATING YOUR
GAS STOVE
1) When selecting a location for your stove,
ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for servic-
ing.
3) The appliance must be installed on a fl at,
solid, continuous surface (e.g. wood, metal, concrete). This may be the fl oor, or raised up on a platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood fl ooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
4) The G33R-1 Direct Vent Gas Fireplace
can be installed in a recessed position or framed out into the room as in A, B, C, D. See Diagram 1.
5) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The G33R-1 Direct Vent Gas Fireplace is
approved for alcove installations, which meet the clearances listed on this page.
7) We recommend that you plan your instal-
lation on paper using exact measurements for clearances and fl oor protection before actually installing this appliance. Have a qualifi ed inspector, dealer, or installer review your plans before installation.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8 ground
lug provided. See page 26.
UNIT DIMENSIONS
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fi res is failure to maintain required clearances (air space) to combus­tible materials. It is of the greatest importance that this fi replace and vent system be installed only in ac­cordance with these instructions.
Clearance to Combustibles from:
Back 0" (0mm) Side 0" (0mm)
Floor 0" (0mm) NOTE: The minimum fl oor clearance must be maintained from the top surface of the carpet­ing, tile, etc.
Minimum Clearance from Top of Unit to: Mantel* min. 7" (177mm) Ceiling 30" (762mm)
from top of unit.
* see mantle clearance instructions (page 7).
Side Wall Clearance Bay or Flush Front 7-1/2" (191mm)
Vent Flex 1-1/2" (38mm)
Simpson Dura-Vent 1-1/4" (32mm)
Alcove Clearances:
Max. Depth 36" (914mm) Min. Width 48" (1219mm) Min. Height 59" (1499mm)
Diagram 1
A) Flat on Wall B) Flat on Wall Corner C) Recessed into Wall/Alcove D) Corner
Note: For vent terminations see page 9.
6
WARNING
Clearances Flush Front
Fire hazard is an extreme risk
if these clearances are
not adhered to.
The HeatWave Duct Kit has different clear- ance and framing requirements, check the HeatWave manual for details.
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
INSTALLATION
COMBUSTIBLE MANTELS
Because of the extreme heat this fi replace emits, the mantel clearances are critical. Combustible mantel clearances from top of unit are shown
in the diagram below.
Note: A non-combustible mantel may be installed at a
lower height if the framing is made of metal studs covered with a non-combustible board.
This drawing is to scale at 1:6 (one inch = 6 inches). Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the
facing is "heat resistant" or the paint may discol­our.
MANTEL LEG CLEARANCES
Combustible mantel leg clearances as per diagram:
Maximum 1-1/2" projection at 2" minimum clearance.
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
7
INSTALLATION
FRAMING AND FINISHING
1) Determine the total thickness of facing mate-
rial (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
Install Side Nailing Strips, and Top Facing Support before unit is slipped into position. See page 10 for assembly details.
2) Frame in the enclosure for the unit with
framing material.
Vertical Termination or
Vertical Rise with Horizontal
Termination
Rear Termination
NOTE: If this is an outside corner, the minimum
distance between the vent and the outside corner is 6" (15cm) with AstroCap termination cap or 12" (30cm) with Dura-Vent termina­tion cap.
6) Use steel studs for framing where the 1-1/2" (38mm) clearance from the vent
to combustible material cannot be main­tained.
The HeatWave Duct Kit has different clear- ance and framing requirements, check the HeatWave manual for details.
NOTE: If this is an outside corner, the minimum distance between the vent and the outside corner is 6" (15cm) with AstroCap termination cap or 12" (30cm) with Dura-Vent termina­tion cap.
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate
the fi replace itself.)
4) The top of the unit must not be closer than
30" (762mm) to the ceiling.
5) Combustible material may be brought up to
the top and sides of the unit and be covered with ceramic tiles, bricks, rock or other suit-
able combustible fi nishing materials.
Note: The unit does not have to be com-
pletely enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid directly on top of the standoffs. You must maintain 1-1/2" (38mm) clearance from the vent to combustible materials for fl ex (1-1/4" for Simpson Dura-Vent).
8
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
A
L
V
Local codes
Vertical
Termination
Inside
G
corner detail
shall be installed.
Note:
As specified in CGA B149 Installation Code.
*
# In accordance with the current ANSI Z223.1 / NFPA 54,
or regulations may require different clearances.
National Fuel Gas Code.
24"
18"
N
j
H
V
B
V
B
B
Closed
Fixed
Openable
V
A
Area where terminal is not permitted
#3’ (91cm) above if within 10’ (3m) horizontally.
located on public property *(min. 84"/2.1m)
= Clearance above paved sidewalk or a paved driveway
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
M
*(min. 12"/30cm)
= Clearance under veranda, porch, deck, or balcony
N
-A vent shall not terminate directly above a sidewalk or
paved driveway which is located between two single
Note:
fully open on a minimum of two sides beneath the floor.
family dwellings and serves both dwellings.
-Only permitted if veranda, porch, deck, or balcony is
-If the vent termination is accessible a certified guard
A
K
V
B
Air supply outlet
A
Openable
Fixed
V
A
Closed
C
V
B
V
F
AstroCap
AstroCap
.
B
24"
Vertical
Termination
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
E
V
D
M
V
Vent terminal
V
: with ™ Termination Cap
#(9/23cm)
(min. 12"/30cm)
(12"/30cm) #(9/23cm)
= Clearance above grade, veranda, porch, deck, or balcony
= Clearance to window or door that may be opened
A*B*C*
within a horizontal distance of (24"/60cm) from the centerline of
the terminal (min. 18"/46cm) check with local code.
= Clearance to permanently closed window (min. 12"/30cm)
= Vertical clearance to ventilated soffit located above the terminal
D
(6"/15cm) or with Dura-Vent Termination Cap (12"/30 cm)
= Clearance to outside corner: with ™ Termination Cap
F
= Clearance to inside corner
G
= Clearance to unventilated soffit (min. 15"/38cm)
E
(3'/90cm) horizontally from the centerline of the regulator.
(6"/15cm)
= Not to be installed above a meter/regulator assembly within
H
Min. 36"/90cm
= Clearance to service regulator vent outlet
J
combustion air inlet to any other appliance
= Clearance to non-mechanical air supply inlet to building or the
K
9
*(12"/30cm)
INSTALLATION
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly po­sitioned and attached to the top before unit is slipped into position.
Top Standoff Assembly
The top standoffs are shipped in a fl at position and must be pulled up and bent into the cor­rect shape. Setup each of the 2 Top Standoff by bending up at the bend lines until the screw hole in the standoff and the pre-punched screw holes on the top line up. Use three more screws per standoff to attach securely to the top.
Top Facing Support & Side Nail-
ing Strips
"C" Screw Position:
For a facing material depth of 1-1/4"(32mm), the top facing support must be reversed.
2) Use the same screw hole position for the
Side Nailing Strips as was used for the Top Facing Support. Attach each side nailing strip using 3 screws.
VENTING
INTRODUCTION
NOTE: Ensure compliance with the outside vent terminal location before cutting hole as both dimensions must be met.
REGENCY VENT
SYSTEM (FLEX)
HORIZONTAL
TERMINATIONS ONLY
This venting system, in combination with the G33R-1 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 8.
Regency Direct Vent (Flex) System Termina­tion Kit (Part # 946-513) includes all the parts needed to install the G33R-1 with a maximum run of 2 feet.
1) 6-7/8" dia. fl exible liner (2 ft. length)
2) 4" dia. fl exible liner (2 ft. length)
3) spring spacers (3)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless Steel
(4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from Ult­raGlow may be used for Flex instal­lations.
Determine the total thickness of facing mate­rial (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
The Top Facing Support & Side Nailing Strips can be mounted in 3 different positions depending on the thickness of the facing material.
Screw Facing Material Position Depth A 1/2" / 13mm B 7/8" / 22mm C* 1-1/4" / 32mm
* For "C" screw position the top facing support is reversed.
1) Mount Top Facing Support using the 3
supplied screws into the three pre-punched screw holes on the top front of the unit. Use hole positions A, B, or C depending on your facing depth.
10
The G33R-1 uses the "balanced fl ue" tech­nology Co Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
There are 2 vent systems approved for use with the G33R-1: the UltraGlow Direct Vent System (Flex) for Horizontal Terminations only (see pages 8 and 10), and the Simpson Dura-Vent Systems for Horizontal and Vertical Terminations (see pages 11-20).
Note: These fl ue pipes must not be con-
nected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited.
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
INSTALLATION
with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.
6) Pull the centre 4"(100mm) liner and outer
6-7/8"(175mm) liner out enough to slip over the fl ue collars of the fi replace.
7) Apply Mill Pac over the fi replace inner collar
and slip the 4"(100mm) liner down over it and attach with 3 supplied screws.
INSTALLATION
PROCEDURES
for UltraGlow Direct Vent
System (Flex)
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly. Cut a 10"(254mm) hole in the wall (inside dimension).
*If this is an outside corner, the minimum distance between the vent and the outside corner is 6" (15cm) with AstroCap termination cap or 12" (30cm) with Dura-Vent termination cap. See "F" on the diagram on page 8.
Note: A 1-1/2"(38mm) clearance around
the liner must be maintained except that only a 1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination.
Note: If installing termination on a siding
covered wall, furring strips must be used to ensure that the termination is not recessed into the siding.
2) Level the fi replace and fasten it to the fram-
ing using nails or screws through the nailing strips.
3) Assemble the vent assembly by applying
Mill Pac to the 4"(100mm) inner collar of the termination and slipping the 4"(100mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temperature silicone to the 6-7/8"(175mm) fl ex pipe and slip it over the 6-7/8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.
4) Separate the 2 halves of the wall thimble and
securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners must slip
over the collars a minimum of 1-3/8".
5) Slip the assembled liner and termination
assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap
8) Do the same with the 6-7/8"(175mm) liner.
9) Apply a bead of silicone between the thimble
and termination and around the outer edge of the terminal at the wall in order to keep the water out.
IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
RIGID PIPE VENTING
SYSTEMS
Horizontal or Vertical
Terminations
The Rigid Pipe Vent System offers a com­plete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized fi nish. We recommend using the galvanized fi nish for installation with the G33R-1.
The minimum components required for a basic horizontal termination are:
1 AstroCap Horizontal Termination Cap 1 90o Elbow 1 Rigid Pipe Adaptor 1 Wall Thimble 1 Length of pipe to suit wall thickness (see chart)
Minimum and Maximum Vent Clearances
Note: To make the installation more
aesthetically pleasing, we recommend framing out a square to mount
the terminal to.
UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace
For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside sur­face of wall without siding and add 2 inches.
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