Regency FG37-LPG, FG37-NG User Manual

Owners & Installation
Freestanding Gas Stove
Models: FG37-NG
FG37-LPG
Manual
LISTINGS AND CODE APPROVALS
These gas appliances have been tested in accordance with AS4553-2000, NZS 5262 and have been certified by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions.
Your unit should be serviced annually by an authorised service person.
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional infor­mation consult an authorized installer, serv­ice agency or the gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other flamma­ble vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
918-318a
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appli­ance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas sup­plier's instructions. If you cannot reach your gas supplier, call the fire department.
05/26/06
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Regency Rear Flued Room Sealed Freestanding Gas Stove by FPI
Fireplace Products International. The Regency Gas Series of hand crafted appliances has been designed to provide you
with all the warmth and charm of a woodstove, at the flick of a switch. The models FG37-NG, and F37-LPG of this series
has been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide
you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint
yourself with these instructions and the many features of your Regency Rear Flued Room Sealed Freestanding Gas Stove.
2 FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater
TABLE OF CONTENTS
Page Page
Specifications diagram ................................................ 2
Data Plate ................................................................... 4
Installation
Specifications ............................................................. 5
Before You Start ......................................................... 5
General Safety Information .......................................... 5
Installation Checklist ................................................... 6
Clearances to Combustibles ....................................... 6
Locating Your REGENCY Gas Stove .......................... 6
Combustion and Ventilation Air ................................... 6
Exterior Flue Terminal Locations ................................. 7
Fluing Installation Precautions..................................... 8
Safety Precautions for the Installer .............................. 8
Planning Your Fluing Installation ................................. 8
Fluing Arrangements - Vertical Terminations ............... 9
Flue Restrictor Position ............................................... 9
Fluing: Residential and Manufactured
Homes/Mobile Homes Installation ....................... 10
Horizontal Installations .............................................. 10
Vertical Termination with Co-linear Flex System ....... 12
Gas Connection ........................................................ 12
System Data Chart - FG37 ........................................ 12
Conversion from NG to LPG ...................................... 13
Aeration Adjustment.................................................. 15
Log Installation .......................................................... 15
Door Installation ........................................................ 16
Gas Pipe Pressure Testing ....................................... 17
Valve Description ...................................................... 17
Louvre Installation ...................................................... 17
Optional Remote Control Installation ......................... 18
Final Check ............................................................... 18
Wiring Diagram ......................................................... 18
Operating Instructions
Operating Instructions ............................................... 19
Lighting Procedure .................................................... 19
Resetting the Unit ..................................................... 19
Shutdown Procedure ................................................. 19
First Fire ................................................................... 19
Fan Operation ........................................................... 19
Adjusting Flame Heights ........................................... 19
Normal Operating Sounds of Gas Appliances ............ 20
Summary of Controls ................................................ 20
Pilot Adjustment ....................................................... 20
Copy of Lighting Plate Instructions ............................ 21
Maintenance
Maintenance Instructions .......................................... 22
Gold Plated Doors ..................................................... 22
Latch Adjustment ...................................................... 23
Log Replacement ...................................................... 23
Glass Replacement ................................................... 23
Fan Maintenance ...................................................... 24
Removing Valve ......................................................... 25
Parts List
Electronic Components List ...................................... 26
Replacement Parts List............................................. 27
Warranty
Warranty ................................................................... 31
FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater 3
DATA PLATE
This is a copy of the label that accompanies each REGENCY Rear Flued Room Sealed Free­standing Gas Stove. We have printed a copy of
the contents here for your review. The data plate is located on the inside of the drop down pedestal door.
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
(Australia Only)
4 FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The REGENCY Rear Flued Room Sealed Free­standing Gas Stove must be installed in accord­ance AG601 and NZS 5261 and with these instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
Note: Failure to follow the instructions
could cause a malfunction of the heater which could result in death, serious bodily injury, and/or prop­erty damage. Failure to follow these instructions may also void your fire insurance and/or warranty.
SPECIFICATIONS
Fuels: FG37-NG is approved for use with
NG. FG37-LPG is approved for use with liquefied petroleum gases (LPG).
Electrical: 240 V A.C. system.
Circulation Fan: Two Speed
Log Sets: Ceramic fibre, 7 per set.
Flue System:
Axial (6-5/8" (168mm) outer / 4" (102mm) inner liner) rigid flue and Riser Vent Terminal.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, please be aware of the following:
INSTALLATION AND REPAIRS SHOULD BE DONE BY AN AUTHOR­IZED SERVICE PERSON. THIS AP­PLIANCE SHOULD BE INSTALLED, REPAIRED, INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY AN AUTHORIZED SERVICE PER­SON. MORE FREQUENT CLEAN­ING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPET­ING, ETC. IT IS IMPERATIVE THAT THE CONTROL COMPARTMENT, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLI­ANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LO­CATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMA­BLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI­ANCE.
1) Provide adequate clearances for servic­ing, proper operation and around the air openings into the combustion chamber.
2) The appliance must be installed on a flat, solid, continuous surface (e.g. wood, met­al, concrete). This may be the floor, or it can be raised up on a platform to enhance its visual impact. The appliance may be in­stalled on carpeting, tile, wood flooring or other combustible material, because the appliance's metal pedestal base extends the full width and depth of the appliance. The REGENCY Rear Flued Room Sealed Freestanding Gas Stove can be installed in a wide variety of ways and will fit nearly any room layout. It may be installed in a recessed position, framed out into the room, or across a corner.
3) The REGENCY Rear Flued Room Sealed Freestanding Gas Stove is approved for manufactured home installations, see pag­es 6 to 9 for the required flue arrangements. If installed into a manufactured home the unit must be bolted down to the floor.
4) We recommend that you plan your installa­tion on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have an authorized building inspector review your plans before installation.
GENERAL SAFETY
INFORMATION
1) The appliance shall be installed in accord­ance with the manufacturer's installation instructions, local gas fitting regulations, municipal building codes, water supply reg­ulations, electrical wiring regulations, with AS5601-2004 (AGA gas installation code) NZS 5261 (New Zealand)
2) Installation and repair should be done ONLY by an authorised person.
3) DO NOT CONNECT TO MASONARY FLUE.
4) This appliance must be connected to the specified flue and termination cap to the outside of the building enve­lope. Never flue to another room or inside a building. Make sure that the flue is fitted as per Flueing instruc­tions.
5) Inspect the flueing system annually for
blockage and any signs of deterioration.
6) Flueing terminals shall not be recessed into a wall or siding.
7) Any safety glass removed for servicing must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
9) Wear gloves and safety glasses for pro­tection while doing required maintenance.
10) Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.
11) Under no circumstances should this appli­ance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance should be done by an authorised service person. An authorised service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater 5
INSTALLATION
14) Under no circumstances should any solid fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids).
INSTALLATION
CHECKLIST
1) Check Clearances to Combustibles (page
6), location of unit (page 6) and fluing requirements (pages 6-9).
2) Install fluing: Check all fluing requirements, pages 8-12.
3) Make gas connections, page 12. Test the pilot. Must be as per diagram, pages 15 &
22.
4) If necessary, convert from NG to LPG (page
13).
5) Install log set, page 15.
LOCATING YOUR
REGENCY GAS STOVE
When selecting a location for your stove, en­sure that the clearances listed above are met as well as ensuring that there is adequate acces­sibility for servicing and proper operation. For Flu Termination requirements, see page 7.
This appliance is Listed for bedroom installa­tions when used with a Listed Millivolt Thermo­stat. Some areas may have further require­ments, check local codes before installation.
This appliance is Listed for Alcove installations, maintain minimum Alcove clearances as fol­lows, minimum ceiling height of 1.7m, minimum width of 1.0m and a maximum depth of 0.9m.
Use the minimum clearances shown in the diagrams below:
FG37-NG & FG37-LPG Clearances
A Side Wall to Unit 190 mm
B Back Wall to Unit 76 mm
E Side Wall to Unit 114 mm
FG37-NG & FG37-LPG
Reference Dimensions
C Floor to Flue Centerline 635 mm
D Side Wall to Flue Centerline 521 mm
6) Install Front Door Front, page 16.
7) Test Gas Pressure, page 17.
8) Install Louvres, page 17.
9) Install optional Remote Control, page 18.
10) Final check, page 18.
Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and operation fully explained to
customer.
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibil­ity of the manufacturer.
A ) Cross Corner B) Flush with Wall/Alcove C) Flat on Wall Corner D) Flat on Wall
CLEARANCES TO
COMBUSTIBLES
The clearances listed are MINIMUM distances. Measure the clearance to both the appliance and the chimney connector. The farthest
distance is correct if the two clearances do not coincide. For example, if the appliance
is set as indicated in one of the diagrams but the connector is too close, move the stove until the correct clearance to the connector is obtained.
This appliance may be installed only with the clearances as shown in the situations pictured.
Do not combine clearances from one type of installation with another in order to achieve closer clearances.
Minimum ceiling height is 914 mm from top of unit.
COMBUSTION AND
VENTILATION AIR
The combustion air from this appliance is drawn from outside the building through the outer flue.
Extra provision for combustion air inside the room is not required.
This unit can be installed on a solid combustible surface like a wood floor. This unit can also be installed directly on carpeting or vinyl when the bottom pedestal cover plate (provided with unit) is installed.
6 FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater
INSTALLATION
EXTERIOR FLUE TERMINATION LOCATIONS
Minimum clearances required for balanced flue terminals or
the flue terminals of outdoor appliances
according to AS5601-2004 (AGA gas installation code) or NZS 5261 (New Zealand)
Minimum
a Below eaves, balconies or other projections:
- Appliances up to 50 MJ/h input 300
- Appliances over 50 MJ/h input 500 b From the ground or above a balcony 300 c From a return wall or external corner 500 d From a gas meter (M) 1000 e From an electricity meter or fuse box (P) 500 f From a drain or soil pipe 150 g Horizontal from any building structure (unless appliance is approved
for closer installation) or obstruction facing a terminal 500 h From any other flue terminal, cowl or combustion air intake 500 j Horizontally from an openable window, door, or non-mechanical air inlet, or
any other opening into a building, with the exception of sub-floor ventilation
(see also Note (I)):
- Appliances up to 150 MJ/h input 500
- Appliances over 150 MJ/h input 1500
k Vertically below an openable window, door, or non-mechanical air inlet,
or any other opening into a building, with the exception of sub-floor ventilation
(see also Note (I)): see table below
Clearance (mm)
Clearance 'k' in mm
Space Heaters All Other Appliances Up to 50 MJ/h Up to 50 MJ/h input Over 50 MJ/h input Over 150 MJ/h input
input to 150 MJ/h input
150 500 1000 1500
NOTES: (I) For mechanical air inlets, including spa blowers, the clearance 'j' and 'k' shall be 1500 mm in all cases. (II) All distances shall be measured vertically or horizontally along the wall to a point in line with the nearest
par to of the terminal. (III) Prohibited area below electricity meter or fuse box extends to ground level. (IV)A flue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on
at least two sides and a free flow of air at the appliance is achieved.
FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater 7
INSTALLATION
FLUING
The Regency Room Sealed System (Horizontal Termination Kit (946-110) and the Vertical Ter­mination with the Co-linear Flex System in combination with the REGENCY Room Sealed­Rear Freestanding Gas Stoves (FG37-NG and FG37-LPG) have been approved and listed as Room Sealed heater systems by Australian Gas Association.
The Horiz. Termination Kit (946-110) includes everything required for a straight through the wall installation, or add a 45 installation.
IMPORTANT
Read all instructions carefully before starting the installation. Failure to follow these instruc­tions may create a fire or other safety hazard, and will void the warranty. Be sure to check the fluing and clearance to combustible require­ments on pages 6 to 9. Consult your local building codes before beginning installation.
The location of the termination cap must con­form to the requirements in the Exterior Flue Terminal Locations diagram on page 7.
o
elbow for a corner
FLUING INSTALLATION PRECAUTIONS
The Regency Room Sealed System and the Vertical Termination with the Co-linear Flex System are engineered products that have been designed and tested for use with the FG37-NG, and FG37-LPG. The Regency war­ranty will be voided and serious fire, health or other safety hazards may result from any of the following actions:
1) Installation of any damaged Room Sealed component
2) Unauthorized modification of the Room Sealed System
3) Installation of any component part not man­ufactured or approved by Regency Indus­tries Ltd.
4) Installation other than as instructed by Re­gency Industries Ltd.
Warning: Always maintain required clearances (air spaces) to nearby combustibles to prevent a fire haz­ard. Do not fill air spaces with insu­lation.
The minimum clearance requirements between the outer wall of the flue pipe and nearby combustible surfaces is 30mm. Be sure to check the flue termination clearance require­ments from decks, windows, soffits, gas reg­ulators, air supply inlets and public walkways as specified on page 7 and in your local building codes.
The gas appliance and flue system must be flued directly to the outside of the building, and never be at­tached to a chimney serving a sep­arate solid fuel or gas-burning ap­pliance.
Each Room Sealed gas appliance must use its own separate flue system. Common flue sys­tems are prohibited.
SAFETY
PRECAUTIONS FOR
THE INSTALLER
1) Wear gloves and safety glasses for pro­tection.
2) Exercise extreme caution when using lad­ders or on roof tops.
3) Be aware of electrical wiring locations in walls and ceilings.
PLANNING YOUR FLUING INSTALLATION
See page 7 for Exterior Flue Termination requirements.
When planning your installation, it will be nec­essary to select the proper length of flue pipe for your particular requirements. Determine the minimum clearance to combustibles from the rear of the unit to the wall. It is also important to note the wall thickness. Before cutting the flue hole through the wall ensure that ALL flue and termination clearances (see page 7) will be met.
NOTE: Ensure compliance with the outside flue terminal location before cutting hole as both dimensions must be met.
*If this is an outside corner, the minimum distance between the flue and the outside corner is 12" (30cm). See "F" on the diagram on page 7.
For corner installation, Restrictor must be set at 1-1/4" (32mm) open.
For straight rear installation, Restric­tor must be set at 1-1/8" (29mm) open.
8 FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater
INSTALLATION
Vent Restrictor
Vent
Restrictor
Plate
Vent Restrictor
(fully open)
Vent
Restrictor
Plate
44.5mm 44.5mm
32mm 32mm
FLUING ARRANGEMENTS - VERTICAL TERMINATIONS
FOR BOTH RESIDENTIAL & MANUFACTURED HOMES/MOBILE HOMES
Vertical Terminations
with Co-linear Flex System
The shaded area in the diagram shows the allowable vertical terminations installed in a masonry chimney. All vertical flue
installations require the Flue Restrictor to be set to 32mm open. All Vertical Flue Terminals must be Simpson Dura Vent (Abey Australia) DV 980 MAS (Australian Modified.)
Straight Vertical Terminations
9
8
7
6
5
4
216mm
9.1m Max.
Vertical Terminations
using Dura-Vent Fluing System
The shaded areas in the two diagrams below show all allowable combinations of straight vertical and offset to vertical runs with vertical terminations. Maximum one 90o elbow. All vertical and
offset to vertical flue installations require Flue Restrictor to be set to 32mm open. If the flue is ENCLOSED in a chase (min. size 229mm x 229mm) maintain a 32mm clearance to combustibles. All Vertical Flue Terminals must be Simpson Dura Vent (Abey Australia) DV 980 MAS (Australian Modified.)
Offset to Vertical Terminations
If connecting to a Dura-Vent sys­tem, the Adapter to Dura-Vent # 640-994 is required.
3
Vertical Height (meters)
1
1
2
1
Horizontal Distance (meters)
1
3.2m Min.
2
Flue Restrictor Position
To set the Flue restriction as indicated in the diagram, simply loosen the screws and push the flue restrictor plate to the correct position. Tighten the screws.
FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater 9
INSTALLATION
RESIDENTIAL AND MANUFACTURED HOMES/
MOBILE HOMES INSTALLATIONS
You will require the following components with your new Regency Rear Flued Room Sealed Freestanding Gas Stove. Please review your product to make sure you have everything you need. In the event that you are missing any part, contact your dealer.
Note: These are the minimum pieces required.
Other parts may be required for your particular installation.
Minimum components for a Horizontal Installation:
946-110 Horizontal Termination Kit which includes:
Optional Components:
946-204 45o Elbow - 6-5/8" (168mm) Black pipe
946-205 Vinyl Siding Shield for Riser Vent
946-208/P Flue Guard 940 Square Wall Thimble Cover* 942 Wall Penetration
1 946-201 6-5/8" dia. x 18" (168mm dia. x 457mm) Black Pipe 1 946-207 4" dia. x 18" (102mm dia. x 457mm) Aluminum Flue 1 946-584 Astro Riser Vent Terminal 1 946-202 Wall Penetration Heat Shield for Heat Sensitive walls
(Wall Thimble) (2 pcs) 1 640-545 Decorative Wall Trim (Black) 1 948-128 Tube Mill-Pac
Screws
and 4" (102mm) Aluminum Flue
Terminal
Heat Shield*
* Simpson Dura-Vent components
HORIZONTAL INSTALLATIONS
1) Set the unit in its desired location. Check to determine if wall studs are in the way when the fluing system is attached. If this is the case, you may want to adjust the location of the unit.
2) Assemble the desired combination of pipe and elbow to the appliance adapter with pipe seams oriented down. Offset the pipe seams as double seams in one place will cause the outer pipe to take an oval shape. Kit comes complete with 18" (457mm) of straight flue - 6-5/8" (168mm) dia. black outer pipe and 4" (102mm) dia. inner flue.
3) With the pipe attached to the stove, slide the stove into its correct location, and mark the wall for a 9-1/2" (241mm) (inside dimen­sions) round hole. The center of the round hole should line up with the centerline of the horizontal pipe, as shown in diagram 1. Cut and frame the 9-1/2 (241mm) round hole in the exterior wall where the flue will be terminated. If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, a 7" (178mm) diameter hole is acceptable.
Note: a) The horizontal run of flue should have
a 1/4 inch (6mm) rise for every 1 foot (305mm) of run towards the termina­tion. Never allow the flue to run down­ward. This could cause high tempera­tures and may present the possibility of a fire.
b) The location of the horizontal flue termi-
nation on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For External Flue Terminal Locations, see diagram on page 7.
Diagram 1
c) Snorkel Terminations:
For installations requiring a vertical rise on the exterior of the building, Astro Riser Vent Terminations as shown in Dia. 2 is available. Follow the same installation procedures as used for standard Horizontal Termination.
NEVER install the Astro Riser vent up­side down.
Diagram 2
*Dia 2: Local codes or regulations may require different clearances.
10 FG37 Regency Rear Flued Room Sealed Freestanding Gas Heater
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