Regency F38-LPG2, F38-NG2 User Manual

Owners & Installation
Freestanding Gas Stove
Models: F38-NG2 F38-LPG2
Manual
LISTINGS AND CODE APPROVALS These gas appliances have been tested in
accordance with AS4553, NZS 5262 and have been certifi ed by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions.
Your unit should be serviced annually by an authorised service person.
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional in­formation consult an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other fl am- mable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
918-534b
FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appli-
ance
Do not touch any electri-
cal switch: do not use any phone in your building.
Immediately call your gas
supplier from a neighbour's phone. Follow the gas sup­plier's instructions.
If you cannot reach your
gas supplier, call the fi re department.
10/14/09
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Gas Stove by FIREPLACE PRODUCTS INTERNATIONAL LTD. The Regency Gas Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a woodstove, at the fl ick of a switch.
The models F38-NG2, and F38-LPG2 of this series has been approved by AGA for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Gas Stove.
F38-NG2 & F38-LPG2
2 Regency F38-2 Freestanding Gas Stove
TABLE OF CONTENTS
SAFETY LABEL
Safety Label...................................................................5
INSTALLATION
General Information .......................................................5
Important .......................................................................5
Before You Start ............................................................5
General Safety Information............................................5
Clearances to Combustibles..........................................6
Draft Diverter .................................................................6
Flueing ...........................................................................6
Installation Checklist ......................................................6
Gas Connection .............................................................7
Gas Pipe Pressure Testing ............................................7
Conversion Kit# 731-968 from NG to LPG ....................8
Aeration Adjustment ......................................................9
Log Set Installation ........................................................9
Front Door Installation .................................................11
Test for Flue Spillage ...................................................11
Optional Wall Thermostat ...........................................12
Optional Remote Control ............................................12
Final Check..................................................................12
Wiring ..........................................................................13
MAINTENANCE
Maintenance Instructions.............................................17
Log Replacement ........................................................17
Door and Glass Gasket ...............................................17
Glass Replacement .....................................................17
Fan Maintenance .........................................................18
Removing Valve ...........................................................19
PARTS LIST
Main Assembly ............................................................20
Burner & Log Assembly ...............................................21
Door Assembly ............................................................22
WARRANTY
Warranty ......................................................................23
OPERATING INSTRUCTIONS
Operating Instructions ................................................14
Lighting Instructions.....................................................14
Shutdown Instructions .................................................14
First Fire ......................................................................14
Automatic Convection Fan Operation..........................14
Adjusting Flame Height ...............................................14
Copy of the Lighting Plate Instructions .......................15
Pilot Adjustment ...........................................................16
Normal Operating Sounds of Gas Appliances .............16
Regency F38-2 Freestanding Gas Heater
3
SAFETY LABEL
This is a copy of the label that accompanies each Freestanding Gas Stove. We have printed a copy of the contents here for your review. The safety label is located on the inside of the drop down pedestal door.
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Regency Gas Fireplace
Model
Gas Type NG LPG
Model
Gas Consumption 38 . 31 .
Manifold Pressure .87 2.65
Injector Size 1x 1x 52
AGA Approval number to
Code AS4553 6231 6231
F38-2 NG F38-2 LPG
mj mj
kPa kPa
33
##
2.87mm 1.61mm
N2134
Distributed by:
Western Australia:
Australian Heating
Distributors Pty. Ltd.
31 Clune St.
Bayswater, WA, 6053
Eastern Australia:
Fireplace Products
Australia Pty. Ltd.
21-23 South Link Blvd.
Dandenong, VIC 3175
To be installed by an authorised person in
accordance with installation instructions
provided with the appliance.
252
DO NOT
DO NOT DO NOT
DO NOT
DO NOT
DO NOT DO NOT
OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTIONS BOOKLET. PLACE ARTICLES ON OR AGAINST THIS APPLIANCE STORE CHEMICALS OR FLAMMABLE MATERIALS
NEAR THIS APPLIANCE.
SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION. OPERATE WITH PANELS, COVERS OR GUARDS REMOVED FROM THIS APPLIANCE. ENCLOSE THIS APPLIANCE. DO NOT MODIFY THIS APPLIANCE.
908-602a
(Australia Only)
4 Regency F38-2 Freestanding Gas Stove
INSTALLATION
GENERAL
INFORMATION
This installation must conform with local codes or, in the absence of local codes, with AS5601­2004 (Australia) NZS 5261 (New Zealand).
THIS APPLIANCE SHOULD BE INSTALLED, REP AIRED, INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY AN AUTHORISED SERV-
ICE PERSON. MORE FRE­QUENT CLEANING MAY BE REQUIRED, DUE TO EXCESSIVE LINT FROM CAR­PETING, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENT, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERA­TURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
THIS APPLIANCE CAN ONL Y BE FLUED IN ACCORDANCE WITH AS5601-2004 OR LO­CAL CODES.
FAILURE TO INSTALL THIS APPLIANCE CORRECTLY MAY CAUSE A SERIOUS HOUSE FIRE.
Provide adequate clearances for servicing, proper operation and around the air openings into the combustion chamber. Adequate combustion and ventilation air must also be provided.
The appliance must be installed on a fl at, solid, continuous surface (i.e. wood, metal, concrete). This may be the fl oor, or it can be raised up on a platform to enhance its visual impact.
The Regency Freestanding Gas Heater can be installed in a wide variety of ways and will fi t nearly any room layout. It may be installed in a recessed position, framed out into the room, or across a corner.
We recommend that you plan your installation on paper using exact measurements for clearances and fl oor protection before actually installing this appliance. If an existing chimney is not utilised, position the appliance to allow free passage of factory-built listed chimney through the ceiling and roof.
IMPORTANT
The F38-2 Freestanding Gas Stove must be installed in accordance with these instructions. Carefully read all the instructions in this manual rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation.
BEFORE YOU ST ART
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AU­THORISED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY AN AU­THORISED SERVICE PERSON. MORE FREQUENT CLEANING MA Y BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MA TERIAL, ETC. IT IS IMPERATIVE THA T CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLI­ANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERA TURES, THE APPLIANCE SHOULD BE LOCA TED OUT OF TRAFFIC AND AW A Y FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY MAY CAUSE A SERIOUS HOUSE FIRE AND WILL VOID YOUR WAR­RANTY.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD ST AY AW AY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMA­BLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI­ANCE.
GENERAL SAFETY
INFORMATION
1) The appliance shall be installed in accord-
ance with the manufacturer's installation instructions, local gas fi tting regulations, municipal building codes, water supply regulations, electrical wiring regulations, with AS5601-2004 (AGA gas installation code) NZS 5261 (New Zealand)
2) Installation and repair should be done ONLY by an authorised person.
3) See general construction and assembly instructions. The appliance should be in­spected before use and at least annually by an authorised service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean and free from excessive lint from carpeting.
4) This appliance must be connected to a ue
and terminate to the outside of the building envelope. Never fl ue to another room.
5) Inspect the fl ueing system annually for blockage and any signs of deterioration.
6) Any safety glass removed for servicing must be replaced prior to operating the ap­pliance.
7) T o prevent injury, do not allow anyone who is unfamiliar with the operation to use the replace.
8) Wear gloves and safety glasses for protec­tion while doing required maintenance.
9) Under no circumstances should this ap­pliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
10) Installation and any repairs to this appliance should be done by an authorised service person. An authorised service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
11) Do not strike the glass door.
12) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
13) The appliance area must be kept clear and free of combustible materials, (gases and other fl ammable vapours and liquids).
Regency F38-2 Freestanding Gas Heater
5
INSTALLATION
14) This unit can be installed on a solid combus-
tible surface like a wood fl oor as well as on carpeting.
INSTALLATION
CHECKLIST
1) Check Clearances to Combustibles. Refer to
the "Clearance to Combustibles" section.
2) Install flueing. Refer to the "Flueing" section.
3) Make gas connections. Refer to the "Gas Connection" section.
T est the pilot. Must be as per diagram in the
"Pilot Adjustment" section.
4) If necessary, convert NG to LPG. Refer to the "Conversion from NG to LPG" section
5) Test Gas Pressure. Refer to the "Gas Pipe Pressure Testing" section.
6) Install log set. Refer to the "Log Set Installation" section.
7) Install Front Door. Refer to the "Front Door Installation" section.
8) Test for fl ue spillage (draft test). Refer to the "Test for Flue Spillage" section.
9) Install Optional Features. Refer to the following sections where applicable:
a. Optional Wall Thermostat b. Optional Remote Control
10) Final check. Refer to the "Final Check" section.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi r- ing correctly and operation fully explained to customer.
This includes:
1) Clocking the appliance to ensure the correct
ring rate (rate noted on label) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning or that results in damage is not the responsibility of the manu­facturer.
CLEARANCES TO
COMBUSTIBLES
The clearances listed below are MINIMUM distances. Measure the clearance to both the appliance and the chimney connector. (The
farthest distance is correct if the two clear­ances do not coincide.) For example, if the
appliance is set as indicated in one of the fi gures but the connector is too close, move the stove until the correct clearance to the connector is obtained.
This unit can be installed on a solid combustible surface like a wood fl oor. This unit can also be installed directly on carpeting or vinyl when the bottom pedestal cover plate (provided with unit) is installed.
This appliance may be installed only with the clearances as shown in the situations pictured. Do not combine clearances from one type of installation with another in order to achieve closer clearances.
Use the minimum clearances shown in the diagrams below for all installations.
Clearances
A Side Wall to Unit 7-1/2" / 190 mm B Back Wall to Unit 6" / 155 mm E Side Wall to Unit 2" / 50 mm
Reference Dimensions
C Back Wall to Flue Centerline 10-3/4" / 273 mm D Side Wall to Flue Centerline 20-1/2" / 520 mm F Side Wall to Flue Centerline 11" / 280 mm
Minimum ceiling height is 36" / 914 mm from top of unit.
If further reduced clear­ances are needed, ob­tain requirements for construction of a pro­tected wall from your local building authori­ties and their allowable reductions of the listed clearances.
DRAFT DIVERTER
This heater has a draft diverter built in. It must not be altered, obstructed, or blocked in any way, and the unit must be installed so that the draft diverter is in the same atmospheric pressure zone as the combustion air inlet to the burner. This heater must be properly connected to a
ueing system. This heater is equipped with a ue safety shutoff system.
WARNING: Operation of this heater when not connected to a properly installed and maintained fl ueing system or tampering with the fl ue safety shutoff system can result in carbon monoxide (CO) poisoning and pos­sible death.
FLUEING
This heater is a fl ued appliance and must be connected to a chimney/fl ue in accordance with the installation codes.
Note: The rear pedestal cover plate must
always be fi tted for safety. Electrical connections inside.
For your safety this heater is equipped with a
ue safety switch designed to sense incorrect ueing and react by shutting down the gas sup-
ply. This thermally actuated switch is located within the draft diverter and will detect either a blocked chimney or backdraft condition where the chimney fl ow has reversed. If this switch shuts the unit down, it indicates a drafting problem that must be identifi ed and rectifi ed without delay
- the thermally activated switch must never be bypassed or disconnected as a hazardous or deadly condition can result.
6 Regency F38-2 Freestanding Gas Stove
INSTALLATION
Flueing Requirements
A100 mm diameter fl ue is required. For cosmetic or aesthetic purposes 6" outer fl ue can be used as long as an approved inner fl ue is installed. Fasten but do not penetrate the inner sleeve of the fl ue when tightening the screw.
The minimum fl ue required is 3.3m from fl oor level.
Follow all fl ueing manufacturer’s requirements and local building codes or AS5601-2004.
GAS CONNECTION
The gas line should be rigid pipe. Copper may also be used if approved by AS5601-2004.
The gas connection at the valve is 1/2 male. For minimum and maximum supply pressure see the System Data Table.
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 3.45 kPa (14" w.c.).
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver. Screw should be snug, but do
not over tighten.
S.I.T. Valve Description
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection
5) Main Operator
6) Outlet Pressure Tap
7) Inlet Pressure Tap
8) Pilot Outlet
9) Main Gas Outlet
10) Flange Securing Screw Holes
11) Alternative TC Connection Point
12) Thermoelectric Unit
13) Additional Valve Mounting Hole
System Data
F38-2
F38-NG2: For 0 to 610 meters altitude F38-LPG2: For 0 to 610 meters altitude
Burner Inlet Orifi ce Sizes: NG LPG Burner #33 #52
Max. Input
NG 38 mj LPG 31 mj
Min. Input NG 24.1 mj LPG 24.5 mj
Supply Pressure NG 1.74 kPa LPG 2.99 kPa
Manifold Pressure
NG 0.87 kPa LPG 2.65 kPa
Electrical: 240 V. 50Hz. Circulation: High/Off/LO speed fan, 150/89 CFM. Log Set: Ceramic fi ber, 7 per set.
Aeration Setting
NG Full Open LPG 6.4 mm
Flue Restrictor Setting
NG Full Open LPG Full Open
Note: To properly check gas pressure,
both inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" posi­tion.
2) Loosen the "IN" (# 7) and/or "OUT" (# 6) pressure tap(s), turning counterclockwise with a 1/8" wide fl at screwdriver.
3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
5) The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed on the safety label.
Regency F38-2 Freestanding Gas Heater
7
Loading...
+ 16 hidden pages