Regency F37-LPG, F37-NG User Manual

Owners & Installation
Freestanding Gas Stove
Models: F37-NG F37-LPG
Manual
LISTINGS AND CODE APPROVALS
These gas appliances have been tested in accordance with AS4553-2000, NZS 5262 and have been certifi ed by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions.
Your unit should be serviced annually by an authorised service person.
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional in­formation consult an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other fl am­mable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
918-533
FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appli-
ance
Do not touch any electri-
cal switch: do not use any phone in your building.
Immediately call your gas
supplier from a neighbour's phone. Follow the gas sup­plier's instructions.
If you cannot reach your
gas supplier, call the fi re department.
05/18/06
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Regency® Rear Flued Room Sealed Freestanding Gas Stove
by FPI Fireplace Products International. The Regency® Gas Series of hand crafted appliances has been designed to
provide you with all the warmth and charm of a woodstove, at the fl ick of a switch. The models F37-NG, and F37-
LPG of this series has been approved by AHD for both safety and effi ciency. As it also bears our own mark, it prom-
ises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment
now to acquaint yourself with these instructions and the many features of your Regency® Rear Flued Room Sealed
2 F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater
TABLE OF CONTENTS
DATA BADGE
Data Badge .................................................................4
INSTALLATION
Important .....................................................................5
Specifi cations ................................................................5
Before You Start ............................................................5
General Safety Information ...........................................5
Installation Checklist ......................................................6
Locating Your Regency Gas Stove ................................6
Clearances to Combustibles .........................................6
Combustion and Ventilation Air .....................................6
Exterior Flue Termination Locations ..............................7
Planning Your Flueing Installation .................................8
Flueing ...........................................................................8
Flueing Installation Precautions ....................................8
Safety Precautions for the Installer ...............................8
Flueing Arrangements - Vertical Terminations ..............9
Residential and Manufactured
Homes / Mobile Homes Installations ...........................10
Horizontal Installations ................................................10
Vertical Termination with Co-Linear Flex System ........12
Gas Connection ...........................................................12
Conversion from NG to LPG ....................................13
Log Set Installation ......................................................14
Aeration Adjustment ....................................................14
Door Installation ..........................................................15
Gas Pipe Pressure Testing ..........................................16
Louvre Installation .......................................................16
Optional Wall Thermostat ...........................................16
Optional Remote Control ............................................17
Wiring ..........................................................................17
Final Check .................................................................17
OPERATING INSTRUCTIONS
Operating Instructions .................................................18
Lighting Procedure ......................................................18
Shutdown Procedure ...................................................18
First Fire ......................................................................18
Convection Fan Operation ..........................................18
Normal Operating Sounds of Gas Appliances .............18
Copy of the Lighting Plate instructions .......................19
MAINTENANCE
Maintenance Instructions ............................................20
General Flue Maintenance ..........................................20
Log Replacement ........................................................20
Gold-plated Doors .......................................................20
Door Gasket ...............................................................20
Latch Adjustment .........................................................21
Glass Replacement .....................................................21
Fan maintenance .........................................................22
Removing Valve ...........................................................22
PARTS LIST
Main Assembly ............................................................24
Burner & Log Assembly ...............................................25
Door Assemblies .........................................................26
WARRANTY
Warranty ....................................................................27
F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater 3
DATA BADGE
This is a copy of the label that accompanies each REGENCY Rear Flued Room Sealed Freestanding Gas Stove. We have printed a
copy of the contents here for your review. The data plate is located on the inside of the drop down pedestal door.
NOTE: Regency® units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
(Australia Only)
4 F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater
INSTALLATION
IMPORTANT
SAVE THESE
INSTRUCTIONS
The REGENCY Rear Flued Room Sealed Freestanding Gas Stove must be installed in accordance AG601 and NZS 5261 and with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
Note: Failure to follow the instructions
could cause a malfunction of the heater which could result in death, serious bodily injury, and/or prop­erty damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
SPECIFICATIONS
Fuels: F37-NG is approved for use with
NG.
F37-LPG is approved for use with
liquefi ed petroleum gases (LPG).
Electrical: 240 V A.C. system.
Circulation Fan: Two Speed
Log Sets: Ceramic fi bre, 7 per set.
Flue System:
Axial (6-5/8" outer / 4" inner liner) rigid
fl ue and Riser Vent Terminal.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, please be aware of the following:
INSTALLATION AND REPAIRS SHOULD BE DONE BY AN AU­THORIZED SERVICE PERSON. THIS APPLIANCE SHOULD BE INSTALLED, REPAIRED, IN­SPECTED BEFORE USE AND AT LEAST ANNUALLY BY AN AUTHORIZED SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EX­CESSIVE LINT FROM CARPET­ING, ETC. IT IS IMPERATIVE THAT THE CONTROL COMPARTMENT, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE AP­PLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA­TURES, ESPECIALLY THE FIRE­PLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAM­MABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
1) Provide adequate clearances for servicing,
proper operation and around the air openings into the combustion chamber.
2) The appliance must be installed on a fl at,
solid, continuous surface (e.g. wood, metal, concrete). This may be the fl oor, or it can be raised up on a platform to enhance its visual impact. The appliance may be installed on carpeting, tile, wood fl ooring or other combustible material, because the appliance's metal pedestal base extends the full width and depth of the appliance. The REGENCY Rear Flued Room Sealed Freestanding Gas Stove can be installed in a wide variety of ways and will fi t nearly any room layout. It may be installed in a recessed position, framed out into the room, or across a corner.
3) The REGENCY Rear Flued Room Sealed
Freestanding Gas Stove is approved for manufactured home installations, see "Locating Your Gas Stove" to "Flueing Installation Precaution" sections for the re­quired fl ue arrangements. If installed into a
manufactured home the unit must be bolted down to the fl oor.
4) We recommend that you plan your instal-
lation on paper using exact measurements for clearances and fl oor protection before actually installing this appliance. Have an authorized building inspector review your plans before installation.
GENERAL SAFETY
INFORMATION
1) The appliance shall be installed in accord-
ance with the manufacturer's installation instructions, local gas fi tting regulations, municipal building codes, water supply regulations, electrical wiring regulations, with AS5601-2004 (AGA gas installation code) NZS 5261 (New Zealand)
2) Installation and repair should be done ONLY by an authorised person.
3) DO NOT CONNECT TO MASONARY FLUE.
4) This appliance must be connected to the specifi ed fl ue and termination cap to the outside of the building envelope. Never fl ue to another room or inside a building. Make sure that the fl ue is fi tted as per Flueing instructions.
5) Inspect the fl ueing system annually for
blockage and any signs of deterioration.
6) Flueing terminals shall not be recessed into a wall or siding.
7) Any safety glass removed for servicing must be replaced prior to operating the ap­pliance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace.
9) Wear gloves and safety glasses for protec­tion while doing required maintenance.
10) Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.
11) Under no circumstances should this ap­pliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance should be done by an authorised service person. An authorised service person should be called to inspect this appliance annually.
F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater 5
INSTALLATION
Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and
free of combustible materials, (gases and other fl ammable vapours and liquids).
INSTALLATION
CHECKLIST
1) Locate your gas stove. Refer to the following
sections where applicable:
a. Clearances to Combustibles b. Exterior Flue Termination Locations c. Planning Your Flue Installation d. Flueing e. Flueing Installation Precaution
2) Install fl ueing. Check all fl uing requirements.
See "Flueing" to "Vertical Termination with Co-Linear Flex System" sections.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
LOCATING YOUR
REGENCY GAS STOVE
When selecting a location for your stove, ensure that the clearances listed above are met as well as ensuring that there is adequate accessibility for servicing and proper operation. See the "Exterior Flue Termination Locations" section for Flue Termination requirements.
This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
This appliance is Listed for Alcove installations, maintain minimum Alcove clearances as follows, minimum ceiling height of 1.7m, minimum width of 1.0m and a maximum depth of 0.9m.
This unit can be installed on a solid combustible surface like a wood fl oor. This unit can also be installed directly on carpeting or vinyl when the bottom pedestal cover plate (provided with unit) is installed.
Use the minimum clearances shown in the diagrams below:
F37-NG & F37-LPG Clearances
A Side Wall to Unit 190 mm
B Back Wall to Unit 76 mm
E Side Wall to Unit 114 mm
F37-NG & F37-LPG
Reference Dimensions
C Floor to Flue Centerline 635 mm
D Side Wall to Flue Centerline 521 mm
3) Make gas connections. Refer to the "Gas
Connection" section.
Test the pilot. Must be as per diagram in the
"Maintenance Instruction" section.
4) If necessary, convert from NG to LPG.
Refer to "Conversion Kit from NG to LPG" section.
5) Install standard and optional features. Refer
to the following sections where applicable.
a. Log Set Installation b. Door Installation c. Louvre Installation d. Optional Wall Thermostat e. Optional Remote Control
6) Test Gas Pressure. Refer to the "Gas Pipe
Pressure Testing" section.
7) Final check. Refer to the "Final Check" sec-
tion.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi r­ing correctly and operation fully explained
to customer.
This includes:
1) Clocking the appliance to ensure the correct
fi ring rate (rate noted on label) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
A) Cross Corner B) Flush with Wall/Alcove C) Flat on Wall Corner D) Flat on Wall
CLEARANCES TO
COMBUSTIBLES
The clearances listed are MINIMUM distances. Measure the clearance to both the appliance and the chimney connector. The farthest distance is correct if the two clearances do not coincide. For example, if the appliance is set as indicated in one of the diagrams but the connector is too close, move the stove until the correct clearance to the connector is obtained.
This appliance may be installed only with the clearances as shown in the situations pictured.
Do not combine clearances from one type of installation with another in order to achieve closer clearances.
Minimum ceiling height is
914mm from top of unit.
COMBUSTION AND
VENTILATION AIR
The combustion air from this appliance is drawn from outside the building through the outer fl ue.
Extra provision for combustion air inside the room is not required.
6 F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater
INSTALLATION
EXTERIOR FLUE TERMINATION LOCATIONS
Minimum clearances required for balanced fl ue terminals or
the fl ue terminals of outdoor appliances
according to AS5601-2004 (AGA gas installation code) or NZS 5261 (New Zealand)
Minimum Clearance (mm) a Below eaves, balconies or other projections:
- Appliances up to 50 MJ/h input 300
- Appliances over 50 MJ/h input 500 b From the ground or above a balcony 300 c From a return wall or external corner 500 d From a gas meter (M) 1000 e From an electricity meter or fuse box (P) 500 f From a drain or soil pipe 150 g Horizontal from any building structure (unless appliance is approved for closer installation) or obstruction facing a terminal 500 h From any other fl ue terminal, cowl or combustion air intake 500 j Horizontally from an openable window, door, or non-mechanical air inlet, or any other opening into a building, with the exception of sub-fl oor ventilation (see also Note (I)):
- Appliances up to 150 MJ/h input 500
- Appliances over 150 MJ/h input 1500 k Vertically below an openable window, door, or non-mechanical air inlet, or any other opening into a building, with the exception of sub-fl oor ventilation (see also Note (I)): see table below
Clearance 'k' in mm
Space Heaters All Other Appliances
Up to 50 MJ/h Up to 50 MJ/h input Over 50 MJ/h input Over 150 MJ/h input
input to 150 MJ/h input
150 500 1000 1500
NOTES:
(I) For mechanical air inlets, including spa blowers, the clearance 'j' and 'k' shall be 1500 mm in all cases.
(II) All distances shall be measured vertically or horizontally along the wall to a point in line with the nearest par to of the terminal.
(III) Prohibited area below electricity meter or fuse box extends to ground level.
(IV) A fl ue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on at least two sides and
a free fl ow of air at the appliance is achieved.
F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater 7
INSTALLATION
FLUEING
The Regency® Room Sealed System (Horizon­tal Termination Kit (946-112) and the Vertical Termination with the Co-linear Flex System in combination with the REGENCY Room Sealed­Rear Freestanding Gas Stoves (F37-NG and F37-LPG) have been approved and listed as Room Sealed heater systems by Australian Gas Association.
The Horiz. Termination Kit (946-112) includes everything required for a straight through the wall installation, or add a 45o elbow for a corner installation.
IMPORTANT
Read all instructions carefully before starting the installation. Failure to follow these instruc­tions may create a fi re or other safety hazard, and will void the warranty. Be sure to check the fl ueing and clearance to combustible require­ments in "Locating Your Regency Gas Stove" to "Flueing Installation Precaution" sections. Consult your local building codes before begin­ning installation.
The location of the termination cap must conform to the diagrams in the "Exterior Flue Terimination Locations" section.
FLUEING INSTALLATION PRECAUTIONS
The Regency® Room Sealed System and the Vertical Termination with the Co-linear Flex System are engineered products that have been designed and tested for use with the F37-NG, and F37-LPG. The Regency® warranty will be voided and serious fi re, health or other safety hazards may result from any of the following actions:
1) Installation of any damaged Room Sealed
component
2) Unauthorized modifi cation of the Room
Sealed System
3) Installation of any component part not
manufactured or approved by Regency® Industries Ltd.
4) Installation other than as instructed by
Regency® Industries Ltd.
Warning: Always maintain required clearances (air spaces) to nearby combustibles to prevent a fire hazard. Do not fi ll air spaces with insulation.
The minimum clearance requirements between the outer wall of the fl ue pipe and nearby com­bustible surfaces is 30mm. Be sure to check the fl ue termination clearance requirements from decks, windows, soffi ts, gas regulators, air supply inlets and public walkways as specifi ed in the "Exterior Flue Termination Locations" section and in your local building codes.
The gas appliance and fl ue system must be fl ued directly to the out­side of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
Each Room Sealed gas appliance must use its own separate fl ue system. Common fl ue systems are prohibited.
SAFETY PRECAUTIONS
FOR THE INSTALLER
1) Wear gloves and safety glasses for protec-
tion.
2) Exercise extreme caution when using lad-
ders or on roof tops.
3) Be aware of electrical wiring locations in
walls and ceilings.
PLANNING YOUR FLUEING INSTALLATION
See the "Exterior Flue Termination Locations" section for requirements.
When planning your installation, it will be nec­essary to select the proper length of fl ue pipe for your particular requirements. Determine the minimum clearance to combustibles from the rear of the unit to the wall. It is also important to note the wall thickness. Before cutting the fl ue hole through the wall ensure that ALL fl ue and termination clearances (see the "Exterior Flue Termination Locations" section) will be met.
NOTE: Ensure compliance with the outside fl ue terminal location before cutting hole as both dimensions must be met.
*If this is an outside corner, the minimum distance between the fl ue and the outside corner is 12" (30cm). See "F" on the diagram in the "Exterior Flue Termination Locations" section.
For corner installation, Restrictor must be set at 1-1/4" open.
For straight rear installation, Restrictor must be set at 1-1/8" open.
8 F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater
INSTALLATION
FLUEING ARRANGEMENTS - VERTICAL TERMINATIONS
for both Residential & Manufactured Homes/Mobile Homes
Vertical Terminations
with Co-linear Flex System
The shaded area in the diagram shows the allowable vertical terminations installed in a masonry chimney. All vertical fl ue instal-
lations require the Flue Restrictor to be set to 32mm open. All Vertical Flue Terminals must be Simpson Dura Vent (Abey Australia) DV 980 MAS (Australian Modifi ed.)
Straight Vertical Terminations
9
8
7
6
5
4
216mm
9.1m Max.
Vertical Terminations
using Dura-Vent Flueing System
The shaded areas in the two diagrams below show all allowable com­binations of straight vertical and offset to vertical runs with vertical terminations. Maximum one 90o elbow. All vertical and offset to vertical
fl ue installations require Flue Restrictor to be set to 32mm open. If the fl ue is ENCLOSED in a chase (min. size 229mm x 229mm) maintain a 32mm clearance to combustibles. All Vertical Flue Terminals must be Simpson Dura Vent (Abey Australia) DV 980 MAS (Australian Modifi ed.)
Offset to Vertical Terminations
3
Vertical Height (meters)
1
1
2
1
Horizontal Distance (meters)
If connecting to a Dura-Vent system, the Adapter to Dura-Vent # 640-994 is required.
3.2m Min.
1
2
To set the Flue restriction as indicated in the diagram, simply loosen the screws and push the fl ue restrictor plate to the correct position. Tighten the screws.
Flue Restrictor Position
44.5mm 44.5mm
Vent Restrictor
Vent
Restrictor
Plate
(fully open)
32mm 32mm
Vent Restrictor
Vent
Restrictor
Plate
F37 Regency® Rear Flued Room Sealed Freestanding Gas Heater 9
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