Reese 94621 User Manual
Equipment Required:
Fastener Kit: 94621F
Wrenches: 15/16”
Drill Bits: Not Required
Misc. : 15/16” Socket & Torque Wrench
Installation / Owners Manual
Goose Box
DEALER/INSTALLER:
(1) Provide this Manual to end user
END USER:
(1) Read and follow this Manual for Reese Goose Box Installation.
(2) Save this Manual for Future Reference.
(3) Pass on copies of Manual to any other users or owner.
Do Not Exceed Lower of Towing Vehicle Manufacturer’s Rating,
Trailer Manufacturer’s Rating or
Max Gross
Trailer WT (LB)
16,000 LB 3,200 LB
Part Number:
94621
94622*
*Packaged for Individual sale.
Max Pin
WT (LB)
INDEX
1. Explosion & Parts Identified P. 1
2. Guidelines For Matching Wing Sets P. 2
3. Guidelines For Matching P. 3
Tow Vehicle & Trailer
4. Assembly Into Wings P. 4
5. Hooking & UnHooking P. 4 & 5
6. Adjusting Air Suspension P. 6
7. 5 Year Limited Warranty P. 7
1 Qty. 1 Upper Body Weldment
2 Qty. 2 3/8 Conical Washer
3 Qty. 5 3/8-16x1 Grd.5 Bolt
4 Qty. 2 ½-13 NyLock Nut
5 Qty. 2 ½-13x6.5 Grd.5 Bolt
6 Qty. 2 Shock
7 Qty. 1 Double Air Bag
8 Qty. 3 3/8-16 Flanged Lock Nut
9 Qty. 2 Hollow Rubber Springs
10 Qty. 2 3/8-16x1.5 Socket Head Bolt
11 Qty. 1 Pull Cable
12 Qty. 1 Lower Jaw Weldment
13 Qty. 2 Large Zinc Washer
14 Qty. 2 ½ Internal/External Lock Washer
15 Qty. 2 ½-13x1.25 Grd.5 Bolt
16 Qty. 1 Pivot Shaft
17 Qty. 1 Air Line Assy’ w/Relief Valve
18 Qty. 2 3/8 Split Lock Washer
15
Figure 1
4
6
12
14
13
3
3
2
1
5
7
8
9
16
18
17 3
10
8
11
WARNING
Failure to follow all of these instructions may result in death or serious injury!
2009 Cequent Performance Products, Inc Sheet 1 of 7 94621IN 3/6/2012 Rev. C
Form: F205 Rev A 5-6-05
1621HD
Additional
Hole
Installation / Owners Manual
Goose Box
Matching Wing Sets
Figure 2
Figure 3
x
Trailer Forward
Trailer Forward
For Wing Set Make and Model Numbers:
Lippert 1621
Lippert 1621HD Check Trailer Rating
(1621HD unit will require additional hole to be drilled)
(Match drill hole to wing. Approximate location noted by the “x”)
Lippert 0719 Check Trailer rating
Fabex PB-600 Series Check Trailer Rating
Use The Bolt Hole Locations Noted By The “A”
The pattern is a 7.875” horizontal & a 2” vertical
Note: It is recommended that you install the Goose Box
one (1) position lower than the original pin box.
For Wing Set Make and Model Numbers:
Lippert 1716
Lippert 1116 Check Trailer Rating
Lippert 0115 Check Trailer Rating
Use The Bolt Hole Locations Noted By The “B”
The pattern is a 8.75” horizontal & a 2.5” vertical
Note: Spacer Kit 61301 Is Needed For These Model Wings
Please Refer To The Instructions In Kit 61301 For
Installation Of The Spacer Kit.
Note: It is recommended that you install the Goose Box
one (1) position lower than the original pin box.
Typical Bolting
Hardware Kit Contains: (8) 5/8-11x2 Gr.8 Bolts
5/8-11 Grd. 8 Nut
5/8 Conical Washer
Figure 4
5/8 Flat Washer
5/8-11x2 Grd.8 Bolt
Typical Flat
Washer,
5/8 Flat Washer
2009 Cequent Performance Products, Inc Sheet 2 of 7 94621IN 3/6/2012 Rev. C
Install On
Outside Of
Wing.
(8) 5/8-11 Gr.8 Nuts / (8) 5/8 HD Flat Washers
(8) 5/8 Conical Lock Washers
Bolts & Flat Washers Are Installed From The Outside,
Conical Lock Washers and Nuts On the Inside.
Torque All To 210 ft. lbs.
Note: The Figure Shows a Typical Installation
The Wing Is Moved Away To Better
Show The Hardware Installation.
Typical Conical Washer,
Nut
Side
5/8 Conical Washer
Note Crowned Shape &
Teeth. Install On Inside
Of Pin Box With Teeth
Against Inside Of Pin Box.
Form: F205 Rev A 5-6-05
Installation / Owners Manual
Goose Box
GUIDELINES FOR MATCHING TOW VEHICLE AND TRAILER
WARNING:
Failure to check and follow tow ratings could result in tow vehicle damage or truck
and trailer separation while towing.
Trailer and its contents together must not exceed truck, hitch and/or trailer tow ratings.
Towing vehicle must have a manufacturer’s rated towing capacity equal to or greater than
the gross trailer weight (dry weight of the trailer plus payload of the trailer). (See Fig. 5)
Gross weight of trailer must not exceed 16,000 pounds for this product.
Goose Ball vertical weight must not exceed 3,200 pounds (See Fig. 6). If in doubt have
Goose Ball weight measured by qualified facility.
1. Check Tow Ratings:
Vehicle Tow Rating: ________________.
Goose Box Rating:______________.
*Gross Trailer Weight (Figure 5):________________.
*Trailer weight should be the lowest of these recorded ratings for safe towing conditions.
2. The Goose Box is designed for a maximum of 20% Gross Trailer Weight on the Ball (Goose Ball Vertical Weight). See Fig. 6
Figure 6
20% MAX. GROSS
TRAILER WEIGHT
(BALL WEIGHT)
3. The Height of the Goose Box should be adjusted in the wing set so there is a minimum 7 in. clearance between the top of the bed
and the underside of the front of the trailer for pitch and yaw of the trailer (See Figure 7). This should be checked with the Goose
Box air bag inflated to 40psi. It is recommended that the Goose Box be mount in the wing set one position lower than the original
Pin Box.
For off-road use allow more clearance between pickup walls and trailer.
16,000 lbs.
Figure 5
80% GROSS
TRAILER WEIGHT
FACTORY TRAILER + FULL
WATER TANKS + CARGO, ETC.
= GROSS TRAILER WEIGHT
Figure 7
WARNING:
Avoid putting any part of your body under the trailer or between the truck and trailer. Unexpected or
accidental movement of the truck or the trailer can cause serious injury or death
If you must place any part of your body under the trailer or between the truck and trailer you MUST
perform ALL of the following steps:
Check that the truck transmission is in park
Check that the emergency brake is set
Block in front of and behind all trailer tires
Check that the trailer landing gear are resting on firm ground
2009 Cequent Performance Products, Inc Sheet 3 of 7 94621IN 3/6/2012 Rev. C
A MINIMUM
OF 7 IN. W/Air
Form: F205 Rev A 5-6-05
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