Reese 5AB-E1621-16K User Manual

Equipment Required:
Wrenches: 15/16”, 9/16” &
TORQUE WRENCH
Qty. (1) Air Spring
1
Qty. (1) Air Line Fill
2
Qty. (2) Shock Bolt (1/2-13 X 3.75”)
3
Qty. (4) ½-13 Nylon Lock Nut
4
Qty. (1) Shock
5
Qty. (2)
6
Qty. (2)
7
Qty. (2)
8
Qty. (1)
9
Qty. (2) Special Washer
10
Qty. (1) Star Washer
11
Qty. (4) ½ -13 x 1.25 GR 5 Bolt
12
Qty. (2) 3/8” Flat Washer
13
3/8-16 x 1 GR5 Bolt 3/8” Conical Washer 3/8-16x1.5 GR5 Bolt Pivot Shaft
Installation Instructions
5th AIRBORNE
DEALER/INSTALLER:
(1) Provide this Manual to end user
END USER:
(1) Read and follow this Manual every time you use this product. (2) Save this Manual for Future Reference.
(3) Pass on copies of Manual to any other users or owner.
Do Not Exceed Lower of Towing Vehicle Manufacturer’s Rating,
Trailer Manufacturer’s Rating or
Max Gross
Trailer WT (LB)
16,000 LB 3,200 LB
6
7
1
Max Pin
WT (LB)
Part Numbers:
5AB-E1621-16K
4
2
5
3
10
8
11
9
3
13
INDEX
1. GUIDELINES FOR MATCHING TOW VEHICLE AND TRAILER P. 2
2. ASSEMBLY INSTRUCTIONS P. 3
3. ADJUSTING THE AIR SPRING P. 4
5. BEFORE EACH TRIP P. 4
6. MAINTENANCE P. 4
7. NOTES P. 5
8. 5 YEAR LIMITED WARRANTY P. 5
WARNING:
Failure to follow all of these instructions may result in death or serious injury!
z 2009 Cequent Performance Products
12
Figure 1
Sheet 1 of 5 5AB16KIN 10-20-11 Rev. B
Form: F205 Rev A 5-6-05
Installation Instructions
5th AIRBORNE
GUIDELINES FOR MATCHING TOW VEHICLE AND TRAILER
WARNING:
Failure to check and follow tow ratings could result in tow vehicle damage or truck
and trailer separation while towing.
Trailer and its contents together must not exceed truck, hitch and/or trailer tow ratings.
Towing vehicle must have a manufacturer’s rated towing capacity equal to or greater than
the gross trailer weight (dry weight of the trailer plus payload of the trailer). (See Fig. 2)
Gross weight of trailer must not exceed 16,000 pounds for this product. King pin weight must not exceed 3,200 pounds (See Fig. 3). If in doubt have king pin weight
measured by qualified facility.
1. Check Tow Ratings: Vehicle Tow Rating: ________________. 5th Airborne Pin Box Rating:________________. Gross Trailer Weight (Figure 2):________________.
*Trailer weight should be the lowest of these recorded ratings for safe towing conditions.
2. The 5th Airborne pin box is designed for a maximum of 20% Gross Trailer Weight on the pin (Pin Weight). See Fig. 3
20% MAX. GROSS
TRAILER WEIGHT
(PIN WEIGHT)
3. The Height of the hitch and pin box should be adjusted so the trailer is approximately level as it is towed. Allow approximately 6 in. clearance between the top of the bed and the underside of the front of the trailer for pitch and yaw of the trailer (See Figure 4). For off-road use allow more clearance between pickup walls and trailer.
16,000 lbs.
80% GROSS
TRAILER WEIGHT
FACTORY TRAILER + FULL WATER TANKS + CARGO, ETC. = GROSS TRAILER WEIGHT
Figure 2
Figure 3
WARNING:
Avoid putting any part of your body under the trailer or between the truck and trailer. Unexpected or accidental movement of the truck or the trailer can cause serious injury or death
If you must place any part of your body under the trailer or between the truck and trailer you MUST perform ALL of the following steps:
Check that the truck transmission is in park Check that the emergency brake is set Block in front of and behind all trailer tires Check that the trailer landing gear are resting on firm ground
z 2009 Cequent Performance Products
Figure 4
Sheet 2 of 5 5AB16KIN 10-20-11 Rev. B
Form: F205 Rev A 5-6-05
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