Reese 56007 User Manual [en, es, fr]

Installation Instructions
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REESE® CUSTOM QUICK INSTALL MOUNTING KIT
Part Number:
56007
FOR 30153 REESE® RAILS ONLY
1999-2013 1500/2500LD GMC/Chevy (All Models) See Page 3 Or 5
2001-2010 2500/3500 GMC/Chevy (All Models) See Page 1
WARNING: Under no circumstances do we recommend exceeding the towing vehicle manufacturers recommended vehicle towing capacity.
READ ALL INSTRUCTIONS BEFORE STARTING THE INSTALLATION
REESE® Custom Quick Install mounting brackets only include the hardware to attach the custom brackets to the frame.
Equipment Required:
10 BOLT INSTALLATION
Vehicle Forward
9
10
Fastener Kit: 56007F Wrenches: 3/4”, 15/16” Drill Bits: 1/8”, 9/16” Other Tools: Center Punch, Measuring Tape, 3/8” Allen
Head Socket
Plug
2
Inner Driver
side frame rail
Figure 2a
Inside driver side frame rail
Loosen two flange bolts
Figure 2b
Outside driver side frame rail
7
8
3
4
11
Depending on Truck Model, Reinforcement Block Location Could Change
Description QTY
Driver Side Mounting Bracket 1
Passenger Side Mouting Bracket 1
5/8"-11 Hex Nut 2
5/8"-11 Gr. 8 Button Head Cap Screw
© 2013 Cequent Performance Products 56007N 4-17-13 Rev. B
5/8" Concial Washer 2
Angle Bracket 1
1
2
5
6
Figure 1
Angle Bracket
(Included)
Description
1/2"-13 Hex Nut 4
1/2" Concial Washer 4
1/2"-13 X 5.5" Gr. 8 Carriage Bolt 4
Reinforcement Block 4
5/8" Pull Wire 2
Sheet 1 of 7
Figure 2c
Any hardware shown in
Figure 1, but not
described in table below
were supplied with
30153 kit.
Do not install mounting rails over plastic bed liners. Plastic bed liners must be cut out of the way to provide
metal to metal contact. Mounting rails may be installed on spray in liners.
Use only bolts, nuts, and washers supplied to install this kit. All bolts and nuts are Grade 8 unless otherwise
specified.
These instructions are guidelines only, actual installation is the responsibility of the installer and the owner.
Always measure truck and trailer before installing hitch to be sure that there is clearance at the cab and at the bumper to allow for turns.
Do not install this product on or attempt to tow with a truck with a 5-1/2’ bed unless a sidewinder pinbox coupler
has been installed on the trailer.
Warning!! When installing to Figure 1 & 6, during drilling protect the fuel tank and filler tubes, brake lines and wire harness by placing a piece of
metal between the box floor and potential components at risk on the driver’s side. This will prevent drilling into these items.
Installation Instructions
1. Lower and remove spare tire. Remove exhaust heat shield from the underneath the passenger side of the vehicle.
2. On Pickups with OE Trailer Brake Controller: Relocate the electrical plug that is located on the inside of the driver’s side frame rail
over the rear wheel (Figure 2a). The plug may be removed from the frame by loosening the two bolts on the outside of the frame and pushing the bolt heads through the key hole slots, as shown in Figure 2b. Attach the plug to the angle bracket supplied with the mounting kit. The bracket will be attached to the inside of the frame with a 5/8” bolt at a later installation step.
3. Place one mounting rail in the bed of the vehicle. Center the rail on the floor of the truck bed and use your tape measure to locate the proper distance from the rail to the to the rear edge of the truck box as illustrated on page 7.
4. Use a center punch to mark the holes in the rail per the illustration. Move the rail out of the way and drill each position with a 1/8” drill bit. Note: When drilling holes through the bed be sure what is below the truck bed in those locations.
5. Temporarily position the frame brackets on the sides of the frame and check that the 1/8” drilled holes align with the slots in the frame brackets. Remove the frame brackets from the vehicle.
6. Enlarge the 1/8” drilled holes to 9/16”.
7. Fasten the frame brackets to the vehicle frame rails as shown in Figure 1. Pass the cap head bolt (6) through the 5/8” conical washer (4) and then the rearward slot interior of the truck frame. Place the mounting bracket (1), 5/8” conical washer (4), and the 5/8” nut (3) on
and hand tighten. On Pickups with OE Brake Controller, refer to installation step 2 to relocate the plug with the angle bracket. Use the
cap head bolt (6) to attach the angle bracket to the inside of the frame (see Figure 2c) , the angle bracket will go between the flat washer and the frame
8. Passing the 1/2” carriage bolts (9) through the top and bottom slots in the reinforcement block (10) will create a clamping strap that will go inside the frame rail and connect to the mounting bracket. There are two different sets of holes in the mounting bracket that allow for the best clamping surface to the truck frame. Changing the mounting bracket holes will allow the clamping strap to move truck forward or rearward. Once the strap bolts have been passed through the best mounting holes thread the reinforcement block (10), 1/2” conical washer (8), and the 1/2” nut on to the bolts and hand tighten.
9. On some model years of trucks there could be a large gap between the truck frame and the inside face of the mounting bracket. If that is true for your truck, remove the nuts and washers from the previous step, remove the reinforcement block from the outside of the bracket and thread it on the strap bolts on the inside of the mounting bracket. Pass 1/2” bolts through the correct holes, thread washers and nuts back into place and re-hand tighten.
10. Reposition the mounting rail over the holes in the bed and fasten the mounting rail to the frame brackets using the hardware supplied with the rail kit. Use the U-shaped blocks between the frame bracket or mounting rails and the truck bed to ensure metal to metal contact. Install center bolt and hand tighten.
11. Place the unassembled 5th wheel support arches/slider/goose into the already installed mounting rail. Position the rearward mounting rail with the support arches/slider/goose by inserting the tabs into the mounting rail and pushing the mounting rail tight towards the other mounting rail. Ensure that the mounting rail is centered on the bed of the vehicle. This will position the rail in the correct location and ensure that the 5th wheel will have a snug fit to the truck. Note: If more than one hitch product will be used with the mounting rails then both types should be used at the same time to align the rearward mounting rail. This will ensure that one product does not compromise the fit of the other.
12. Repeat installation steps 4, 6 and 10 for the remaining rail.
13. Starting with the hardware that fasten the mounting brackets to the frame torque all the nuts. Torque the 1/2” fasteners to 110ft-lbS (149N*M), and the 5/8” bolts to 212 ft-lbs (287N*M).
14. Re-install spare tire.
© 2013 Cequent Performance Products 56007N 4-17-13 Rev. B
Sheet 2 of 7
Installation Instructions
#
QTY #
QTY
1
5/8"-11 Gr. 8 Button Head Cap Screw
2
3
4 5
REESE® CUSTOM QUICK INSTALL MOUNTING KIT
Part Number:
56007
FOR 30153 REESE® RAILS ONLY
1999-2007 “Classic” -1500/2500 Light Duty GM Pickups
WARNING: Under no circumstances do we recommend exceeding the towing vehicle manufacturers recommended vehicle towing capacity.
READ ALL INSTRUCTIONS BEFORE STARTING THE INSTALLATION
REESE® Custom Quick Install mounting brackets only include the hardware to attach the custom brackets to the frame.
Equipment Required:
10 BOLT INSTALLATION
Vehicle Forward
2
Fastener Kit: 56007F Wrenches: 15/16” Drill Bits: 1/8”, 9/16” Other Tools: Center Punch, Measuring Tape, 3/8” Allen
Head Socket
Plug
Inner Driver
side frame rail
7
8
3
4
9
Description
Driver Side Mounting Bracket 1 6
Passenger Side Mouting Bracket 1 7 5/8"-11X2.5 Gr. 8 Carriage Bolt 2
5/8"-11 Hex Nut 4 8 Carriage Block 2
5/8" Concial Washer 4 9 5/8" Pull Wire 4
Angle Bracket 1
Figure 4a
Inside driver side frame rail
Loosen two flange bolts
Figure 4b
Outside driver side frame rail
3
4
1
6
5
Figure 3
Angle Bracket
(Included)
Figure 4c
Description
2
Any hardware shown in
Figure 1, but not
described in table below
were supplied with
30153 kit.
© 2013 Cequent Performance Products 56007N 4-17-13 Rev. B
Sheet 3 of 7
Do not install mounting rails over plastic bed liners. Plastic bed liners must be cut out of the way to provide
metal to metal contact. Mounting rails may be installed on spray in liners.
Use only bolts, nuts, and washers supplied to install this kit. All bolts are Grade 8 unless otherwise specified. These instructions are guidelines only, actual installation is the responsibility of the installer and the owner.
Always measure truck and trailer before installing hitch to be sure that there is clearance at the cab and at the bumper to allow for turns.
Do not install this product on or attempt to tow with a truck with a 5-1/2’ bed unless a sidewinder pinbox coupler
has been installed on the trailer.
metal between the box floor and potential components at risk on the driver’s side. This will prevent drilling into these items.
over the rear wheel (Figure 4a). The plug may be removed from the frame by loosening the two bolts on the outside of the frame and pushing the bolt heads through the key hole slots, as shown in Figure 4b. Attach the plug to the angle bracket supplied with the mounting kit. The bracket will be attached to the inside of the frame with a 5/8” bolt at a later installation step.
proper distance from the rail to the to the rear edge of the truck box as illustrated on page 7.
bit. Note: When drilling holes through the bed be sure what is below the truck bed in those locations.
brackets. Remove the frame brackets from the vehicle.
then the rearward slot interior of the truck frame. Place the mounting bracket (1), conical washer (4), and the nut (3) on and hand tighten. On Pickups with OE Brake Controller, refer to installation step 2 to relocate the plug with the angle bracket. Use the cap head bolt (6) to attach the angle bracket to the inside of the frame (see Figure 4c) , the angle bracket will go between the flat washer and the frame
frame. Pass the wound end of the wire through the exterior of the frame, pulling it enough to thread the rectangular carriage block (8) and the 5/8” carriage bolt (7) on to the wire pull. Pulling the wire pull back through the frame will allow the installation of the mounting
bracket, conical washer (4) and the nut (3). Hand tighten the nut in place.
with the rail kit. Use the U-shaped blocks between the frame bracket or mounting rails and the truck bed to ensure metal to metal contact. Install center bolt and hand tighten.
th
wheel support arches/slider/goose into the already installed mounting rail. Position the truck forward mounting rail with the support arches/slider/goose by inserting the tabs into the mounting rail and pushing the mounting rail tight towards the other mounting rail. Ensure that the mounting rail is centered on the bed of the vehicle. This will position the rail in the correct location and ensure that the 5th wheel will have a snug fit to the truck. Note: If more than one hitch product will be used with the mounting rails then both types should be used at the same time to align the rearward mounting rail. This will ensure that one product does not compromise the fit of the other.
(149N*M), and the 5/8” bolts to 212 ft-lbs (287N*M).
© 2013 Cequent Performance Products 56007N 4-17-13 Rev. B
Sheet 4 of 7
Installation Instructions
#
#
QTY
1
7
2
8
3
9
4
10
5
11
6
REESE® CUSTOM QUICK INSTALL MOUNTING KIT
Part Number:
56007
FOR 30153 REESE® RAILS ONLY
2007 & Up “New Body Style” 1500 GMC Pickups
WARNING: Under no circumstances do we recommend exceeding the towing vehicle manufacturers recommended vehicle towing capacity.
READ ALL INSTRUCTIONS BEFORE STARTING THE INSTALLATION
REESE® Custom Quick Install mounting brackets only include the hardware to attach the custom brackets to the frame.
Equipment Required:
10 BOLT INSTALLATION
Vehicle Forward
Fastener Kit: 56007F Wrenches: 3/4”, 15/16” Drill Bits: 1/8”, 9/16” Other Tools: Center Punch, Measuring Tape, 3/8” Allen
Head Socket
Depending on Truck Model, Reinforcement Block Location Could Change
6
11
Driver Side Mounting Bracket 1
Passenger Side Mouting Bracket 1
5/8" Concial Washer 2
5/8"-11 Gr. 8 Button Head Cap Screw
9
10
8
3
Description QTY
5/8"-11 Hex Nut 2
Angle Bracket 1
4
2
1
4
5
Description
1/2"-13 Hex Nut 4
1/2" Concial Washer 4
1/2"-13 X 5.5" Gr. 8 Carriage Bolt 4
Reinforcement Block 4
5/8" Pull Wire 2
2
Figure 5
Any hardware shown in
Figure 1, but not
described in table below
were supplied with
30153 kit.
© 2013 Cequent Performance Products 56007N 4-17-13 Rev. B
Sheet 5 of 7
Do not install mounting rails over plastic bed liners. Plastic bed liners must be cut out of the way to provide
metal to metal contact. Mounting rails may be installed on spray in liners.
Use only bolts, nuts, and washers supplied to install this kit. All bolts and nuts are Grade 8 unless otherwise
specified.
These instructions are guidelines only, actual installation is the responsibility of the installer and the owner.
Always measure truck and trailer before installing hitch to be sure that there is clearance at the cab and at the bumper to allow for turns.
Do not install this product on or attempt to tow with a truck with a 5-1/2’ bed unless a sidewinder pinbox coupler
has been installed on the trailer.
metal between the box floor and potential components at risk on the driver’s side. This will prevent drilling into these items.
proper distance from the rail to the to the rear edge of the truck box as illustrated on page 7.
bit. Note: When drilling holes through the bed be sure what is below the truck bed in those locations.
brackets. Remove the frame brackets from the vehicle.
and the conical washer (4) through the rearward slot, on the interior of the truck frame. Place the mounting bracket (1), conical washer (4), and the 5/8” nut(3) on and hand tighten.
go inside the frame rail and connect to the mounting bracket (1). There are two different holes in the mounting bracket that allow for the best clamping surface to the truck frame. Changing the mounting bracket hole will allow the clamping strap to adjust to different height truck frames. Once the strap bolt have been passed through the best mounting hole thread the reinforcement block (10), 1/2” conical washer (8), and the 1/2” nut (7) on to the bolts and hand tighten.
true for your truck, remove the nuts and washers from the previous step, remove the reinforcement block from the outside of the bracket and thread it on the strap bolts on the inside of the mounting bracket. Pass 1/2” bolts through the correct hole, thread washers and nuts
back into place and re-hand tighten.
with the rail kit. Use the U-shaped blocks between the frame bracket or mounting rails and the truck bed to ensure metal to metal contact. Install center bolt and hand tighten.
th
wheel support arches/slider/goose into the already installed mounting rail. Position the rearward mounting rail with the support arches/slider/goose by inserting the tabs into the mounting rail and pushing the mounting rail tight towards the other mounting rail. Ensure that the mounting rail is centered on the bed of the vehicle. This will position the rail in the correct location and ensure that the 5th wheel will have a snug fit to the truck. Note: If more than one hitch product will be used with the mounting rails then both types should be used at the same time to align the rearward mounting rail. This will ensure that one product does not compromise the fit of the other.
(149N*M), and the 5/8” bolts to 212 ft-lbs (287N*M).
© 2013 Cequent Performance Products 56007N 4-17-13 Rev. B
Sheet 6 of 7
[5.8’ / 6.6’ TRUCK BED]
[8.0’ TRUCK BED]
Figure 6
Bolt Locations
Back Edge of Truck Bed
Typical of Both Sides
LIMITED LIFETIME WARRANTY
Part No:_______________________________ Date of Original Purchase:____________
Original Owner:_________________________ Original Installer:____________________
1. Limited Lifetime Warranty (“Warranty”). Cequent Performance Products, Inc. ("We" or “Us”) warrants to the original consumer purchaser only ("You") that the product will be free from material defects in both material and workmanship, ordinary wear and tear excepted; provided that installation and use of the product is in accordance with product instructions. There are no other warranties, express or implied, including the warranty of merchantability or fitness for a particular purpose. This warranty is not transferable.
2. Limitations on the Warranty. This Warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect, misuse, or as a result of any accident or in any other manner; (c) damage from misapplication, overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration in any manner by anyone other than Us, with the sole exception of alterations made pursuant to product instructions and in a workmanlike manner.
3. Obligations of Purchaser. To make a Warranty claim, contact Us, at our principal address of 47912 Halyard Dr. Suite 100, Plymouth, MI 48170, 1­888-521-0510, identify the product by model number, and follow the claim instructions that will be provided. Any returned product that is replaced by Us becomes our property. You will be responsible for return shipping costs. Please retain your purchase receipt to verify date of purchase and that You are the original consumer purchaser. The product and the purchase receipt must be provided to Us in order to process Your Warranty claim.
4. Remedy Limits. Product replacement is Your sole remedy under this Warranty. We shall not be liable for service or labor charges incurred in removing or replacing a product or any incidental or consequential damages of any kind.
5. Assumption of Risk. You acknowledge and agree that any use of the product for any purpose other than the specified use(s) stated in the product instructions is at Your own risk.
6. Governing Law. This Warranty gives You specific legal rights, and You also may have other rights which vary from state to state. This Warranty is governed by the laws of the State of Michigan, without regard to rules pertaining to conflicts of law. The state courts located in Oakland County, Michigan shall have exclusive jurisdiction for any disputes relating to this Warranty.
© 2013 Cequent Performance Products 56007N 4-17-13 Rev. B
Sheet 7 of 7
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