Reece 84-55MJ, 84-55UJ User Manual
84-55
TABLE OF CONTENTS
Jig Drive / Jig Eject .....................................................................................................................................3-2
Finger Guard/Spool Checker/Jig Flap Auto spart..........................................................................................3-6
Snubber Assembly .....................................................................................................................................3-10
Knife Mechanism.......................................................................................................................................3-12
Stitch Size Adjuster Assembly ...................................................................................................................3-14
Table And Frame.......................................................................................................................................3-16
Electrical Box ............................................................................................................................................3-18
Panel Kit ...................................................................................................................................................3-20
DLM-5400N-7 Parts List JUKI ...............................................................................................................3-25
Needle Bar, Upright Shaft & Hook driving Shaft Components ....................................................................3-26
Main Shaft & Thread T ake-Up Lever Components .................................................................................... 3-30
Needle Bar, Upright Shaft & Hook driving Shaft Components ....................................................................3-32
Hand Lifter Componets .............................................................................................................................3-34
Feed Mechanism Componets..................................................................................................................... 3-36
Thread Trimmer Mechanism Components .................................................................................................. 3-40
Knife Components.....................................................................................................................................3-44
Automatic Reverse Feed Components .......................................................................................................3-48
Wiper Components....................................................................................................................................3-50
Oil Lubrication Components ......................................................................................................................3-52
Belt Cover & Bobin Winder Components ..................................................................................................3-56
Thread Stand Componets ..........................................................................................................................3-58
T able of Exchanging Gauge Parts ...............................................................................................................3-60
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-1
84-55
JIG DRIVE / JIG EJECT
DET PA RT NUMBER DESCRI PT IO N QTY.
51 12.2010.0.003 Bearing 1
52 84.0005.9.355 Jig Eject Block 1
53 08.6400.4.005 Grup Screw M4x5 2
54 — Lock Nut M10 1
55 84.0005.9.350 Jig Eject Bracket 1
56 12.0008.3.670 Jig Eject Cylinder 1
57 12.0008.3.411 Air Fitting 1
58 08.6100.3.008 Screw M3x8 4
59 08.6200.5.010 Screw M5x10 2
60 84.0004.6.525 Thumb Nut 2
61 84.0005.9.570 Drive Cover 1
62 84.0005.9.505 Base Plate 1
63 84.0005.9.110 Drive Cover Stud 1
64 08.6802.8.000 Lock Nut M8 1
65 08.6000.5.025 Cap Head Screw M5x25 1
66 08.6100.5.010 Countersunk Screw M5x10 2
67 84.0004.6.935 Oivot Stud 1
68 84.0005.9.550 Male Connector (Red) 3
69 84.0005.9.551 Female Connector (Red) 3
70 84.0005.9.552 Male Connector (Blue) 1
71 84.0005.9.553 Female Connector (Blue) 1
72 12.0008.3.521 Connector 1
73 08.6852.4.000 Washer M4 1
74 08.6702.3.000 Nut M3 1
75 84.0003.0.871 Bracket Shock Absorber 1
76 84.0005.9.140 Bracket 1
77 08.6000.5.016 Screw M5x16 2
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-5
84-55
FINGER GUARD/SPOOL CHECKER/JIG FLAP AUTO SPART
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
3-6
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
Revised 09/2005
84-55
FINGER GUARD/SPOOL CHECKER/JIG FLAP AUTO SPART
DET PA RT NUMBER DESCRI PT ION QTY.
01 84.0005.9.501 Spring 1
02 08.6000.3.012 Cap Head Screw M3x12 1
03 08.6200.5.012 Cap Head Screw M5x12 3
04
05 08.6200.3.008 Button Head Screw 3x8 4
06 08.6702.3.000 Nut M3 7
07 84.0005.9.170 Anti-Static Brush Bracket 1
08 08.6012.7.012 Pan Head Scvrew M2.5x12 3
09 08.6702.7.000 Nut M2.5 3
10 04.9084.0.714 Safety Switch Assembly 1
11 84.0005.9.502 Anti Static Brush 1
12 84.0005.9.500 Finger Guard 1
13 84.0005.9.050 Jig Flag Cover Plate 1
14 84.0005.7.010 Jig Eject Slide Plate 1
15 84.0004.6.750 Jig Flap Spring 1
16 — Pan Head Screw M3x5 2
17 08.6100.3.010 Countersunk Screw M3x10 2
18 08.6312.3.012 Hex Head Screw M3x16 1
19 08.6802.3.000 Washer M3 1
20 84.0005.9.430 Jig Flap 1
21 84.0004.0.163 Throad Plate Locating Pin 1
22 12.1014.0.510 Spring Pin 5x10 1
23 12.0008.3.473
24 84.0001.3.203 Hinge 1
25 84.0005.9.391 Nylon Dome Nut 1
26 — Hex Head Screw M3x10 1
27 84.0005.9.087 Photocell Amplifier Bracket 1
28 04.9084.0.706 Photocell Amplifier Cable Assembly 1
29 84.0003.0.715 Photocell Head 1
30 12.0008.3.693 Ethed Spool 1
31 84.0005.9.515 Jig Flkap Cylinder 1
32 84.0005.9.365 Throat Plate - Front 3/16" 1
32* 84.0005.9.367 Throat Plate - Front 1/8" 1
32* 84.0005.9.368 Throat Plate - Front 1/4" 1
33 84.0005.9.390 Jig Flap Cyl. Mounting Tube 1
34 08.6000.4.012 Cap Head Screw M4x12 1
35 84.0005.9.366 Throad Plate - Rear 1
36 84.0005.9.016 Throad Plate Screw 4
37 12.0010.4.025 Sensor 1
38 84.0002.5.550 Presser Foot 3/16" 1
38* 84.0002.5.540 Presser Foot 1/8" 1
38* 84.0002.5.560 Presser Foot 1/4" 1
39 84.0002.5.440 Blower 1
40 08.7000.6.012 Cap Head Screw 6-40 x 1/2" 1
41 84.0002.5.450 Mounting Block 1
42 08.6000.3.006 Cap Head Screw M3x6 1
43 84.0005.9.088 Photocell Bracket 1
* — Extra Parts
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-7
84-55
SNUBBER ASSEMBL Y
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
3-8
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
Revised 09/2005
84-55
SNUBBER ASSEMBL Y
DET PA RT NUMBER DESCRI PT ION QTY.
01 84.0003.0.821 Snubber Arm Bar 1
02 84.0003.0.802 Snubber Arm Block 1
03* 08.6702.5.000 Lock Nut M5 3
04* 84.0004.5.115 Bearing Stud 1
05 84.0002.8.251 Bearing 1
06 08.6400.4.008 Grub Screw M4x8 2
07 08.6100.3.030 Countersunk Screw M3x30 3
08 84.0003.0.835 Acuating Collar 1
09 08.6400.3.003 Grub Screw M3x3 3
10 04.9084.0.707 Snubber Switch Assembly 1
11 84.0005.9.370 Switch Mounting Plate 1
12* 08.6010.7.012 Pan Head Screw M2.5x12 2
13* 08.6100.3.016 Countersunk Screw M3x16 2
14 84.0003.0.860 Spacer 2
15* 08.6852.3.000 Washer M3 5
16* 08.6702.3.000 Nut M3 7
17 84.0003.0.805 Compresion Spring 1
18 84.0003.0.890 Lokating Pin 1
19 84.0005.9.415 Slide Block 1
20 08.6802.3.000 Spring W asher 5
21 08.6015.3.025 Nylon Screw M3x25 1
22 84.0003.0.870 Shock Absorber 1
23 84.0005.9.360 Jig Alignment Cylinder Bkt. 1
24* 08.6200.3.008 Button Head Scvrew M4x8 2
25 12.0008.3.621 Air Fitting 1
26 12.0008.3.649 Jig Alignment Cylinder 1
27 84.0003.0.790 Bearing Housing 1
28 84.0003.0.880 Bearing 2
29 12.0008.3.719 Connector 1
30 84.0003.0.900 Plate 1
* Modification —84-55 UJ
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-9
84-55
KNIFE MECHANISM
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
3-10
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
Revised 09/2005
84-55
KNIFE MECHANISM
DET PA RT NUMBER DESCRI PT ION QTY.
01 — Clevis and Pin Kit - Pin 1
02 — Circlip 2
03 84.0005.9.011 Support Bracket 1
04 08.6200.6.010 Button Head Screw M6x10 2
05 08.6200.6.016 Cap Head Screw M6x16 2
06 12.0008.3.634 Clevis and Pin Kit - Clevis 1
07 12.0008.4.640 Air Fitting 2
08 12.0008.4.654 Knife Cylinder 1
09 08.6852.4.000 Washer 1
10 12.0008.3.673 Piston Rod End Clevis Pin 1
11 84.0005.9.013 Knife Lever 1
12 08.6012.1.008 Juki Slide Clamp Sc rew M3,5x8 1
13 08.6000.5.016 Cap Head Screw M5x16 1
14 08.7000.8.015 Screw 5/16-24x5/8 1
15 08.6112.7.006 Countersunk Screw M2.5x6 2
16 84.0005.9.172 Clamp Plate 1
17 84.0005.9.173 16mm Juki Knife 1
17 84.0005.9.161 9mm Juki Knife 1
18 84.0005.9.171 Juki Knife Adapter 1
19 08.6312.4.008 Hexagon Head Screw M4x8 1
20 84.0005.9.166 Slide Block 1
21 — Juki Clamp Screw 1
22 84.0005.9.166 Asdjustable Knife Holder Bkt. 1
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-11
84-55
STITCH SIZE ADJUSTER ASSEMBLY
20
4
29
30
31
32
2
33
3
5
1
26
27
25
24
34
35
36
6
7
8
9
10
11
12
28
13
14
6
23
22
21
37
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
3-12
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
15
16
17
5
18
Revised 09/2005
19
84-55
STITCH SIZE ADJUSTER ASSEMBLY
DET PA RT NUMBER DESCRI PT ION QTY.
01 84.0005.9.455 Stitch Size Adjuster Cyl. Pivot Pin 1
02 84.0005.9.450 Stitch Size Adjuster Cyl. Mtg. Spacer 2
03 08.6400.3.003 Grub Screw M3x3 2
04 08.6852.4.000 Washer M4 2
05 12.0008.3.718 Male Rod End Bearing M4 2
06 08.6702.4.000 Nut M4 2
07 84.0005.9.475 Top Stitch Size Adj. Adjuster Screw 1
08 84.0005.9.525 Lock Nut M12 2
09 08.6200.4.010 Botton Head Screw M4x10 2
10 84.0005.9.485 Top Stich Size Adj. Stop Adjuster 1
11 84.0005.9.490 Top Stitch Size Adjuster Cylinder 2
12 08.6000.4.040 Countersunk Screw M4x40 2
13 84.0005.9.480 Lower Stitch Size Adj. Adjstr. Screw 1
14 84.0005.9.470 Lower Stop 1
15 08.6100.6.020 Countersunk Screw M6x20 1
16 84.0005.9.065 Stitch Size Adjuster Actvating Bar 1
17 84.0005.9.465 Lower Stop - Female 1
18 84.0005.9.460 Lower Stop - Male 1
19 08.6000.4.020 Cap Head Screw M4x20 3
20 08.6200.4.008 Screw M4x8 2
21 08.6420.6.008 Cup Point Grub Screw M6x8 1
22 12.0008.3.411 Aitr Fitting 4
23 — Juki Head Screw 4
24 12.1014.0.308 Roll Pin 3mm 2
25 08.6000.4.008 Cap Head Screw M4x8 2
26 84.0005.9.442 Stitch Size Adjuster Mounting Plate 1
27 84.0005.9.445 Upper Stitch Size Adj. Mtng. Bracket 1
28 84.0005.9.491 Bottom Stitch Size Adjuster 1
29 84.0005.9.061 Cover Sensor 1
30 19.0044.1.629 Ring Sensor 2
31 17.0011.2.013 Screw 2
32 08.6000.4.025 Screw M4x25 2
33 84.0005.9.056 Adaptor 1
34 01.1327.0.000 Screw 2
35 04.9084.0.705 Cable 1
36 84.0005.9.058 Holder Sensor 1
37 12.0010.4.025 Sensor 1
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-13
84-55
55
TABLE AND FRAME
*
52
*
1
2
*
12
3
*
4
5
62
7
*
4
*
8
*
47
*
9
*
48
*
10
*
11
*
4
*
10
*
25
*
26
*
60
*
22
*
23
*
24
*
36
37
58
*
35
*
68
*
34
13
6
*
33
*
14
59
15
69
32
71
16
*
*
31
45
*
17
30
46
*
18
29
19
28
27
50
20
21
61
49
*
*
*
*
3-14
70
57
53
50
*
40
64
41
67
*
42
66
54
53
57
56
38
*
20
*
21
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
63
39
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
51
?
56
43
44
Revised 09/2005
53
65
57
TABLE AND FRAME
DET PA RT NUMBER DESCRI PT ION QTY.
01* 84.0002.0.436 Extension (Small) 1
02 — Thread Stand —
03 12.0008.4.403 Halogen Lamp Kit 12V Assembly 1
04* 84.0004.6.580 Flitch Plate 4
05 12.0008.4.868 Start Button 1
06 84.0004.8.455 Stop/Start Plate 1
07 84.0005.9.038 Table Top 1
08* 84.0002.0.430 Extens ion, Large 1
09* 84.0002.0.435 Extension (Small) 1
10* 84.0004.9.100 Bracket (3 Bracket Optional) 6
11* 84.0002.1.062 Clamp, Nut M10 12
12* 84.0004.6.771 Shelves 2
13 12.0008.4.584 Emergeny Stop Head 1
14 84.0004.6.655 Waste Chute Edge Piece 1
15 84.0004.6.680 Waste Chute Blower Bracket 1
16 08.6000.6.080 Screw M6x80 1
17 84.0004.6.685 Waste Chute Blower 2
18 84.0004.6.790 Waste Spacer 1
19 84.0002.0.125 Aujig Wooden Peg 1
20* 84.0002.0.352 Support Leg (Short) 5
21* 84.0002.0.016 Adjustable Foot 5
22* 12.0008.6.220 Bolting Devices 1
23* 84.0002.0.440 Hingen Flap 1
24* 12.0008.6.219 Hinge 2
25* 84.0002.0.345 Support Leg (Long) 2
26* 12.0008.6.901 Draver Kit 1
27 84.0004.6.655 Waste Chute 1
28 12.0008.4.713 Cable 1
29 84.0004.6.720 Rear Panel 1
30* 84.0004.9.420 Air Flotation Box 1
31* 84.0004.6.820 Adaptor 1
32* 84.0004.6.815 Hose 1
33* 84.0004.9.035 Adaptor 1
34* 12.0008.3.267 Blover Unit 1
35* 84.0004.6.560 Blower Unit Mounting Plate 1
36 84.0004.6.725 Side Panel 1
37 84.0002.0.380 Auojig Large Cloth 1
38 12.0008.4.594 Motor 1
39 84.0005.9.057 Pulley 1
40 12.5050.1.502 V Beklt 1
41 12.0008.6.517 Caster (4)
42 04.9084.0.002 Frame As sembly 1
43 04.9084.0.501 Electro Box Assembly (1)
44 04.9034.0.401 Frame R. S. Panel (1)
45 08.6702.6.000 Nut M6 1
46 08.6400.3.005 Scvrew M3x5 2
47* 08.6312.0.020 Screw M10x20 12
48* 08.6852.0.000 Washer M10 12
49* 08.6752.8.000 Nut M8 28
* Modification —84-55 UJ
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
84-55
3-15
84-55
55
TABLE AND FRAME
*
52
*
1
2
*
12
3
*
4
5
62
7
*
4
*
8
*
47
*
9
*
48
*
10
*
11
*
4
*
10
*
25
*
26
*
60
*
22
*
23
*
24
*
36
37
58
*
35
*
68
*
34
13
6
*
33
*
14
59
15
69
32
71
16
*
*
31
45
*
17
30
46
*
18
29
19
28
27
50
20
21
61
49
*
*
*
*
3-16
70
57
53
50
*
40
64
41
67
*
42
66
54
53
57
56
38
*
20
*
21
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
63
39
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
51
?
56
43
44
Revised 09/2005
53
65
57
84-55
TABLE AND FRAME
DET PA RT NUMBER DESCRI PT ION QTY.
50* 08.6312.8.025 Screw M8x25 32
51 08.6312.8.025 Screw M8x25 4
52* 08.6852.8.000 Washer M8 40
53 08.6852.8.000 Washer M8 23
54 08.6000.8.018 Screw M8x18 1
55* 08.6212.8.030 Screw M8x30 8
56* 08.6702.8.000 Nut M8 10
57 08.6802.8.000 Spring W asher M8 25
58* 08.6646.3.016 Screw 3,5-16 6
59 08.6646.3.016 Screw 3,5-16 2
60* 08.6646.4.030 Screw 4-30 12
61 08.6632.3.016 Screw 3,5-16 3
62 08.6632.2.016 Screw 2-16 4
63 08.6400.6.008 Screw M4x8 1
64* 08.6200.5.016 Screw 5x16 5
65 08.6200.5.016 Screw 5x16 24
66 08.6000.0.025 Screw M10x25 4
67* 08.6200.6.025 Screw M6x25 4
68* 08.6630.5.020 Screw 5-20 16
69* 08.6000.3.010 Screw M3x10 3
70 08.6630.5.020 Screw 5-20 6
71 08.6532.8.055 Screw M8x55 2
* Modification —84-55 UJ
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-17
84-55
ELECTRICAL BOX
14
13
12
1 3 4 5
2
6
3-18
7
8
11
10
9
Revised 09/2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
84-55
ELECTRICAL BOX
DET PA RT NUMBER DESCRI PT ION QTY.
01 12.0008.4.835 Switch ON — OFF 2
02 12.0008.4.720 Reley DPDT 24V DC 1
03 12.0008.4.721 Holder Relay 1
04 12.0008.4.484 Circuit Bracker 1P-10A 1
05 12.0008.4.690 Monitoring Overvoltage / Undevoltage Relay HRN-3 (VC1) 1
06 84.8001.0.003 V.F. Drive (Inverter) 1
07 12.0008.4.871 PCL Extension Unit 1
08 12.0008.4.748 PCL Extension Unit 1
09 04.9084.0.713 Resistor 1
10 12.0008.4.735 Filter 1
11 24.6032.4.010 Fan 1
12 84.8001.0.001 PLC 1
13 12.0008.4.762 Fan Cover With Filter 2
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-19
84-55
PANEL KIT
1
54
6
7
8
9
10
9
3
2
11
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
3-20
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
Revised 09/2005
84-55
PANEL KIT
DET PA RT NUMBER DESCRI PT ION QTY.
01 84.0004.6.586 Panel Kit 1
02 12.0008.6.406 Screw (2)
03 12.0008.4.571 Plug (2)
04 12.0008.4.574 Cable (1)
05 08.6000.4.006 Screw (2)
06 24.0146.0.000 Dysplay Box (1)
07 08.6200.6.012 Screw (2)
08 08.6832.6.000 Serradet Washer (2)
09 24.0147.0.000 Panel Holder (1)
10 84.8001.0.002 Display (1)
11 84.0005.9.022 Juki Head C/W Knife 1
Revised 09 /2005
E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
3-21
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