Reece 84-55 Parts Book

84-55

TABLE OF CONTENTS

Jig Drive / Jig Eject ................................................................................................................................3-2

Finger Guard/Spool Checker/Jig Flap Auto spart ......................................................................................3-6

Snubber Assembly ................................................................................................................................3-10

Knife Mechanism..................................................................................................................................3-12

Stitch Size Adjuster Assembly ...............................................................................................................3-14

Table And Frame ..................................................................................................................................3-16

Electrical Box.......................................................................................................................................3-18

Panel Kit ..............................................................................................................................................3-20

DLM-5400N-7 Parts List JUKI ........................................................................................................... 3-25

Needle Bar, Upright Shaft & Hook driving Shaft Components..................................................................3-26

Main Shaft & Thread Take-Up Lever Components ................................................................................. 3-30

Needle Bar, Upright Shaft & Hook driving Shaft Components..................................................................3-32

Hand Lifter Componets.........................................................................................................................3-34

Feed Mechanism Componets ................................................................................................................ 3-36

Thread Trimmer Mechanism Components...............................................................................................3-40

Knife Components................................................................................................................................3-44

Automatic Reverse Feed Components....................................................................................................3-48

Wiper Components...............................................................................................................................3-50

Oil Lubrication Components ..................................................................................................................3-52

Belt Cover & Bobin Winder Components...............................................................................................3-56

Thread Stand Componets......................................................................................................................3-58

Table of Exchanging Gauge Parts ...........................................................................................................3-60

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-1

84-55

JIG DRIVE / JIG EJECT

3-2

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

JIG DRIVE / JIG EJECT

DET PART NUMBER DESCRIPTION QTY.

01 84.0005.9.523 Maxon Motor 1
02 84.0005.9.524 66:1 Gearbox 1
03 84.0002.0.975 M3x8 Button Head Screws 1
04 12.0008.3.621 Flow Control 2
05 12.0008.3.659 Jig Drive 1
06 84.0002.0.992 M6x25 Button Head Screw 1
07 84.0002.1.014 M6 Washer 1
08 12.0008.3.700 Rod End 1
09 84.0005.9.330 Motor Mounting Plate 1
10 84.0002.0.844 M3x165 Cap Head Screw 1
11 84.0005.9.520 Clutch Assembly 1
12 84.0005.9.425 Adaptor Collar 1
13 84.0005.9.345 Support Pillar 2
14 84.0005.9.520 Clutch Assembly 1
15 84.0005.9.420 Lower Adaptor Collar 1
16 84.0005.8.220 Bearing 1
17 84.0005.9.517 Drive Wheel Gear 1
18 84.0005.9.518 Transfer Gear 1
19 84.0005.9.301 Nylon Dust Cover 1
20 84.0002.0.984 M5x16 Button Hecad Screw 3
21 12.0008.3.701 Rod End 2
22 84.0005.9.380 Ling Stud 1
23 84.0002.1.087 M5 Nut 2
24 84.0004.6.535 Oil Cover Tube 1
25 84.0004.6.530 Oil Cover 1
26 12.0008.3.411 Air Fitting 2
27 84.0005.9.522 Jig Drive Clamp Cylinder 1
28 84.0002.5.280 Pivot Spindle 1
29 84.0002.9.010 Drive Wheel 1
30 84.0005.9.300 Clamp Ring 1
31 84.0002.1.087 M5 Nut 1
32 84.0002.0.982 M5x10 Button Head Screw 1
33 84.0002.8.200 Rod End 1
34 — 32 mm Roll Pin 1
35 84.0002.9.070 Bearing 1
36 84.0002.9.126 Dust Cover 1
37 84.0002.9.020 Washer 1
38 — M5x10 Shoulder Bolt 1
39 84.0005.9.516 Cluth Gear 1
40 84.0002.0.850 M4x10 Cap Hd. Screw 1
41 84.0005.9.495 Gead 1
42 84.0005.9.340 Mounting Arm Eccentric 1
43 84.0005.9.325 Mount Arm 1
44 84.0002.0.975 M3x8 Buttopn Head Screw 6
45 84.0005.9.346 Support Pillar, Rear 1
46 84.0002.1.020 M8 Washer 2
47 84.0010.6.750 Spring 1
48 84.0002.0.871 M6x65 Cap Head Screw 3
49 84.0003.0.620 Drive Cylinder Stud 1
50 84.0005.5.115 Bearing Stud 1

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

3-3

84-55

JIG DRIVE / JIG EJECT

3-4

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

JIG DRIVE / JIG EJECT

DET PART NUMBER DESCRIPTION QTY.

51 12.2010.0.003 Bearing 1
52 84.0005.9.355 Jig Eject Block 1
53 84.0002.0.917 M4x5 Grup Screw 1
54 — M10 Lock Nut 1
55 84.0005.9.350 Jig Eject Bracket 1
56 12.0008.3.670 Jig Eject Cylinder 1
57 12.0008.3.411 Air Fitting 1
58 — M4x12 Button Head Screw 2
59 84.0001.1.087 M5 Nut 1
60 84.0004.6.525 Thumb Nut 2
61 84.0005.9.570 Drive Cover 1
62 84.0005.9.505 Base Plate 1
63 84.0005.9.110 Drive Cover Stud 1
64 — M8 Lock Nut 1
65 — M5x20 Cap Head Screw 1
66 84.0002.0.807 M5x10 Countersunk Screw 2
67 84.0004.6.935 Oivot Stud 1
68 84.0005.9.550 Male Connector (Red) 3
69 84.0005.9.551 Female Connector (Red) 3
70 84.0005.9.552 Male Connector (Blue) 1
71 84.0005.9.553 Female Connector (Blue) 1
72 12.0008.3.521 Connector 1

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-5

84-55

FINGER GUARD/SPOOL CHECKER/JIG FLAP AUTO SPART

3-6

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

FINGER GUARD/SPOOL CHECKER/JIG FLAP AUTO SPART

DET PART NUMBER DESCRIPTION QTY.

01 84.0005.9.501 Spring 1
02 84.0002.0.843 M3x12 Cap Head Screw 2
03 84.0002.0.856 M5x12 Cap Head Screw 1
04 84.0002.1.012 M5 Washer 1
05 84.0002.0.975 3x8 Button Head Screw 2
06 84.0002.1.085 M3 Nut 5
07 84.0005.9.170 Anti-Static Brush Bracket 1
08 84.0002.0.899 M2.5x12 Pan Head Scvrew 2
09 — M2.5 Nut 2
10 04.9084.0.714 Safety Switch Assembly 1
11 84.0005.9.502 Anti Static Brush 1
12 84.0005.9.500 Finger Guard 1
13 84.0005.9.050 Jig Flag Cover Plate 1
14 84.0005.7.010 Jig Eject Slide Plate 1
15 84.0004.6.750 Jig Flap Spring 1
16 — M3x5 Pan Head Screw 2
17 84.0002.0.799 M3x10 Countersunk Screw 2
18 — M3x16 Hex Head Screw 1
19 84.0002.1.091 M3 Washer 1
20 84.0005.9.430 Jig Flap 1
21 84.0004.0.163 Throad Plate Locating Pin 1
22
23
24
25
26
27
28
29
30 12.0008.3.693 Ethed Spool 1
31 84.0005.9.515 Jig Flkap Cylinder 1

32 84.0005.9.365 Throat Plate - Front 3/16" 1
32* 84.0005.9.367 Throat Plate - Front 1/8" 1
32* 84.0005.9.368 Throat Plate - Front 1/4" 1

33 84.0005.9.390 Jig Flap Cyl. Mounting Tube 1

34 84.0002.0.878 M4x10 Cap Head Screw 1

35 84.0005.9.366 Throad Plate - Rear 1

36 84.0005.9.016 Throad Plate Screw 4

37 12.0008.3.244 Sensor 1

38 84.0002.5.550 Presser Foot 3/16" 1
38* 84.0002.5.540 Presser Foot 1/8" 1
38* 84.0002.5.560 Presser Foot 1/4" 1

39 84.0002.5.440 Blower 1

40 — 6-40 x 1" Cap Head Screw 1

41 84.0002.5.450 Mounting Block 1

42 84.0002.0.840 M3x6 Cap Head Screw 1

43 84.0005.9.088 Photocell Bracket 1

44 84.0003.0.715 Photocell Head 1

45 — Juki Head Screw 2

* — Extra Parts

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-7

84-55

FINGER GUARD/SPOOL CHECKER/JIG FLAP AUTO SPART

3-8

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

FINGER GUARD/SPOOL CHECKER/JIG FLAP AUTO SPART

DET PART NUMBER DESCRIPTION QTY.

46 04.9084.0.706 Photocell Amplifier Cable Assembly 1

47 84.0005.9.087 Photocell Amplifier Bracket 1

48 — M3x10 Hex Head Screw 1

49 84.0005.9.391 Nylon Dome Nut 1

51 84.0001.3.203 Hinge 1

52 12.0008.3.473

* — Extra Parts

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-9

84-55

SNUBBER ASSEMBLY

3-10

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

SNUBBER ASSEMBLY

DET PART NUMBER DESCRIPTION QTY.

01 84.0003.0.821 Snubber Arm Bar 1

02 84.0003.0.802 Snubber Arm Block 1

03 84.0002.1.044 M5 Lock Nut 3

04 84.0004.5.115 Bearing Stud 1

05 84.0002.8.251 Bearing 1

06 84.0002.0.914 M4x8 Grub Screw 2

07 84.0002.0.801 M3x25 Countersunk Screw 3

08 84.0003.0.835 Acuating Collar 1

09 84.0002.0.917 M3x5 Grub Screw 3

10 04.9084.0.707 Snubber Switch Assembly 1

11 84.0005.9.370 Switch Mounting Plate 1

12 84.0002.0.899 M2.5x12 Pan Head Screw 2

13 — M3x16 Countersunk Screw 2

14 84.0003.0.860 Spacer 2

15 84.0002.1.009 M3 Washer 5

16 84.0002.1.085 M3 Nut 5

17 84.0003.0.805 Compresion Spring 1

18 84.0003.0.890 Lokating Pin 1

19 84.0005.9.415 Slide Block 1

20 84.0002.1.086 M4 Nut 1

21 — M4x25 Nylon Screw 1

22 84.0003.0.870 Shock Absorber 1

23 84.0005.9.360 Jig Alignment Cylinder Bkt. 1

24 84.0002.0.980 M4x8 Button HeaD Scvrew 2

25 12.0008.3.621 Air Fitting 1

26 12.0008.3.649 Jig Alignment Cylinder 1

27 84.0003.0.790 Bearing Housing 1

28 84.0003.0.880 Bearing 2

29 12.0008.3.719 Connector 1

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-11

84-55

KNIFE MECHANISM

3-12

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

KNIFE MECHANISM

DET PART NUMBER DESCRIPTION QTY.

01 Clevis and Pin Kit - Pin 1

02 Circlip 2

03 84.0005.9.011 Support Bracket 1

04 — M6x12 Button Head Screw 2

05 — M6x20 Cap Head Screw 2

06 12.0008.3.634 Clevis and Pin Kit - Clevis 1

07 12.0008.4.640 Air Fitting 2

08 12.0008.4.654 Knife Cylinder 1

09

10 12.0008.3.673 Piston Rod End Clevis Pin 1

11 84.0005.9.013 Knife Lever 1

12 — Juki Slide Clamp Screw 1

13 84.0002.0.857 M5x16 Cap Head Screw 1

14

15 84.0005.9.174 M2.5x6 Countersunk Screw 2

16 84.0005.9.172 Clamp Plate 1

17 84.0005.9.173 16mm Juki Knife 1

17 84.0005.9.161 9mm Juki Knife 1

18 84.0005.9.171 Juki Knife Adapter 1

19 — M6 Hexagon Head Screw 1

20 84.0005.9.166 Slide Block 1

21 — Juki Clamp Screw 1

22 84.0005.9.166 Asdjustable Knife Holder Bkt. 1

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-13

84-55

24

25

1423567891011131228146151617518202122231937

36

STITCH SIZE ADJUSTER ASSEMBLY

29

30

26

27

31

32

33

34

3-14

35

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

STITCH SIZE ADJUSTER ASSEMBLY

DET PART NUMBER DESCRIPTION QTY.

01 84.0005.9.455 Stitch Size Adjuster Cyl. Pivot Pin 1

02 84.0005.9.450 Stitch Size Adjuster Cyl. Mtg. Spacer 2

03 84.0002.0.917 M3x5 Grub Screw 2

04 84.0002.0.840 M3x6 Cap Head SCREW 1

05 12.0008.3.718 m4 Male Rod End Bearing 2

06 84.0002.1.086 M4 Nut 2

07 84.0005.9.475 Top Stitch Size Adj. Adjuster Screw 1

08 84.0005.9.525 M12 Lock Nut 2

09 84.0002.0.980 M4x8 Botton Head Screw 2

10 84.0005.9.485 Top Stich Size Adj. Stop Adjuster 1

11 84.0005.9.490 Top Stitch Size Adjuster Cylinder 2

12 — M4x40 Countersunk Screw 2

13 84.0005.9.480 Lower Stitch Size Adj. Adjstr. Screw 1

14 84.0005.9.470 Lower Stop 1

15 84.0002.0.812 M6x20 Countersunk Screw 1

16 84.0005.9.065 Stitch Size Adjuster Actvating Bar 1

17 84.0005.9.465 Lower Stop - Female 1

18 84.0005.9.460 Lower Stop - Male 1

19 84.0002.0.851 M4x16 Cap Head Screw 2

20 84.0002.0.858 M5x25 Cap Head Screw 1

21 84.0002.0.925 M6x8 Cup Point Grub Screw 1

22 12.0008.3.411 Aitr Fitting 4

23 — Juki Head Screw 4

24 — 3mm Roll Pin 2

25 84.0002.0.854 M4x10 Cap Head Screw 2

26 84.0005.9.442 Stitch Size Adjuster Mounting Plate 1

27 84.0005.9.445 Upper Stitch Size Adj. Mtng. Bracket 1

28 84.0005.9.491 Bottom Stitch Size Adjuster 1

29 84.0005.9.061 Cover Sensor 1

30 19.0044.1.629 Ring Sensor 2

31 17.0011.2.013 Screw 2

32 Screw 2

33 84.0005.9.056 Adaptor 1

34 Screw 2

35 04.9084.0.705 Cable 1

36 84.0005.9.058 Holder Sensor 1

37 12.0008.3.244 Sensor 1

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-15

84-55

5

36373534334142212040393832313043444231

***

*

***

29

27

1718192021

28

TABLE AND FRAME

12

13

14

15

16

11

6

7

*

4

*

8

*

9

*

10

*

*

*

22

*

23

*

24

*

*

26

4

*

10

*

25

*

*

*

*

3-16

*

*

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

84-55

TABLE AND FRAME

DET PART NUMBER DESCRIPTION QTY.

01* 84.0002.0.436 Extension (Small) 1

02 — Thread Stand —

03 12.0008.4.403 Halogen Lamp Kit 12V Assembly 1
04* 84.0004.6.580 Flitch Plate 4

05 12.0008.4.868 Start Button 1

06 84.0004.8.455 Stop/Start Plate 1

07 84.0005.9.038 Table Top 1
08* 84.0002.0.430 Extension, Large 1
09* 84.0002.0.435 Extension (Small) 1
10* 84.0004.9.100 Bracket (3 Bracket Optional) 6
11* 84.0002.1.062 Clamp, Nut M10 12
12* 84.0004.6.771 Shelves 2

13 12.0008.4.584 Emergeny Stop Head 1

14 84.0004.6.655 Waste Chute Edge Piece 1

15 08.6000.6.080 Screw M6x80 1

16 84.0004.6.680 Waste Chute Blower Bracket 1

17 84.0004.6.685 Waste Chute Blower 2

18 84.0004.6.790 Waste Spacer 1

19 84.0002.0.125 Aujig Wooden Peg 1
20* 84.0002.0.352 Support Leg (Short) 5
21* 84.0002.0.016 Adjustable Foot 5
22* 12.0008.6.220 Bolting Devices 1
23* 84.0002.0.440 Hingen Flap 1
24* 12.0008.6.219 Hinge 2
25* 84.0002.0.345 Support Leg (Long) 2
26* 12.0008.6.901 Draver Kit 1

27 84.0004.6.655 Waste Chute 1

28 12.0008.4.713 Cable 1

29 84.0004.6.720 Rear Panel 1
30* 84.0004.9.420 Air Flotation Box 1
31* 84.0004.6.820 Adaptor 1
32* 84.0004.6.815 Hose 1
33* 84.0004.9.035 Adaptor 1
34* 12.0008.3.267 Blover Unit 1
35* 84.0004.6.560 Blower Unit Mounting Plate 1

36 84.0004.6.725 Side Panel 1

37 84.0002.0.380 Auojig Large Cloth 1

38 12.0008.4.594 Motor 1

39 84.0005.9.057 Pulley 1

40 12.5050.1.502 V Beklt 1

41 12.0008.6.517 Caster (4)

42 04.9084.0.002 Frame Assembly 1

43 04.9084.0.501 Electro Box Assembly (1)

44 04.9034.0.401 Frame R. S. Panel (1)

* Modification —84-55 UJ

Revised 07 /2004
E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]

3-17

84-55

34568

913121110147

2

ELECTRICAL BOX

1

Revised 07/2004

E-mail: [e-mail]; [e-mail] ; website: www.amfreece.com

3-18

Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]