Reece 1000 Speedwelt User Manual

SPEEDWELT 1000

TABLE OF CONTENTS

FRAME ASSEMBLY ............................................................................................................. 3-4

KEYPAD AND SWITCH MOUNT DETAILS ...................................................................... 3-6

BEDPLATE ASSEMBLY ....................................................................................................... 3-8

CLAMP PLATE ASSEMBLY ................................................................................................ 3-10

DRIVE SHAFT ASSEMBLY ................................................................................................. 3-12

NEEDLE BAR AND LOOPER ASSEMBLIES ..................................................................... 3-14

CENTER KNIFE ASSEMBLY .............................................................................................. 3-16

CENTER KNIFE DRIVE ASSEMBLY .................................................................................. 3-18

TAB KNIFE ASSEMBLY ...................................................................................................... 3-20

TAB KNIFE ........................................................................................................................... 3-22

TAB KNIFE GUARD ASSEMBLY ........................................................................................ 3-24

CLAMP ASSEMBLY ............................................................................................................. 3-26

PATCH FOLDING ASSEMBLY ............................................................................................ 3-28

PATCH FOLDING BRUSHES ............................................................................................... 3-30

PATCH GUIDE ASSEMBLY ................................................................................................. 3-32

NEEDLE BAR DRIVE ASSEMBLY ...................................................................................... 3-34

THREAD TENSION AND CONTROL ASSEMBLY ............................................................ 3-36

HEAD AND TOP COVER .................................................................................................... 3-38

THREAD PICKUP ASSEMBLY ............................................................................................ 3-40

ELECTRICAL ASSEMBLY ................................................................................................... 3-42

PNEUMATIC ASSEMBLY .................................................................................................... 3-44

PNEUMATIC SPARES .......................................................................................................... 3-46

PNEUMATIC COMPONENTS LOCATION ........................................................................ 3-47

ELECTRICAL PANEL ASSEMBLY ...................................................................................... 3-48

NEEDLE SPACING CHARTS............................................................................................... 3-50

NEEDLES CHART ................................................................................................................ 3-56

WORK LOCATING & DRILL HOLE LAMPS ..................................................................... 3-57

OPTIONS - AUTOMATIC PATCH LOADING .................................................................... 3-58

OPTIONS - AIR EJECT / SINGLE BAG TRAY KIT ............................................................ 3-62

OPTIONS - AIR EJECT DOUBLE BAG KIT ....................................................................... 3-63

OPTIONS - 2-POSITION AUTO TAB KNIFE KIT ............................................................. 3-64

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3-1

SPEEDWELT 1000

FINAL ASSEMBLY

3-2

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SPEEDWELT 1000

FINAL ASSEMBLY

ITEM ASS'Y NO. DESCRIPTION PAGE

1 7000 Frame Assembly 3-4
2 7005 Bedplate Assembly 3-8
3 7010 Drive Shaft Ass em bly 3-12
4 7015 Needle Bar & Looper Assembly 3-14
5 7020 Center Knife Assembly 3-16
6 7021 Center Knife Drive Assem bly 3-18
7 7025 Tab Knife A ssembly 3-20
8 7026 Tab Knife 3-22

9 7030 Tab Knife Guard Assembly 3-24
10 7035 Clamp Assembly 3-26
11 7040 Patch Folding Assembly 3-28
12 7006 Clamp Plate Assembly 3-10
13 7041 Patch Folding Brushes 3-30
14 7050 Needle Bar Drive Assembly 3-34
15 7055 Thread Tension & Control Assembly 3-36
16 7056 Head & Top Cover 3-38
17 7060 Thread Pick - up Assembly 3-40
18 7001 Keypad / Switch M ount Details 3-6
19 7045 Patch Guide Assembly 3-32
20 7065 Electrical Assembly 3-42
21 7070 Pneum atic Assem bly 3-44
22 7075 Electrical Panel Assembly 3-48
23 7072 Pneum atic Component Location 3-47
24 7071 Pneum atic Spares 3-46

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3-3

SPEEDWELT 1000

FRAME ASSEMBLY

3-4

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SPEEDWELT 1000

FRAME ASSEMBLY

ITEM PART NUMBER DESCRI P TION QTY.

1 32.7102.0.000 Frame Weldment 1
2 32.7113.0.000 Left Hand Table Top 1
3 01.1658.0.001 # 5/16-18 x .75 Hex hd. Screw 7
4 07.6004.0.800 12V Table Light (KIT) OPT.
5 See Chart Patch Tray 2
6 42.0932.1.850 Base Assembly 1
7 01.2616.0.000 # 10 x .75 pan Hd. Screw 3

8 32.7104.0.000 Right Hand Table Top 1
10 32.7164.0.000 Sit Down Knee Switch Brack et 1
11 32.7165.0.000 Stand Up Knee Switch Bracket 1
12 32.7105.0.000 Treadle 1
13 07.6040.0.001 7/8 Set Collar 1
14 03.6852.9.114 # 7/8 Flat Washer 1
15 07.6560.0.000 # 1/2 - 13 Leveling Foot 4
16 01.3546.0.000 # 1/2 -13 Hex Nut 4
17 32.7108.0.000 Drive Belt Guard 1
18 03.6200.1.108 # 1/4-20 x 1/2 Button Hd. Screw 4
19 42.0925.0.000 Safety Pad 2
20 32.7209.0.003 Draw Latch 1
21 01.2413.0.000 #6-32 x 3/8 HSC Screw 2
22 01.3508.0.000 #6-32 Hex Nut 2
30 07.6004.0.003 12 V / 20 W Bulb (Spare Parts) ­31 07.6004.0.004 12V 12W Bulb
32 01.4581.0.000 Lock Washer 7
33 37711017 Serial Plate 1
34 01.1574.0.001 Screw 3
35 01.2695.0.000 Screw 2
36 03.5285.0.000 Eye Guard Kit 1
37 27461103 Clamp, CBL 1
38 32.7103.0.000 Table, Left Top 1
39 32.7204.0.000 Guard, Belt 1
40 32.7209.0.000 Draw Latch 1

Spacing Charts begin on page 3-50.

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3-5

SPEEDWELT 1000

KEYPAD AND SWITCH MOUNT DETAILS

3-6

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SPEEDWELT 1000

KEYPAD AND SWITCH MOUNT DETAILS

ITEM PART NUMBER DESCRI P TION QTY.

1 32.7161.0.000 Bearing Block 2
2 01.2416.0.000 #8-32 x .50 Flat Hd. Screw 2
3 32.7162.0.000 Keypad Mount 1
4 03.6802.3.000 M3 Lock Washer 4
5 01.1393.0.003 M3 x 10 Screw 4
6 03.6100.6.114 #6-32 x .88 Flat Hd. Screw 4
7 07.6680.0.000 Spacer 2
8 01.3455.0.000 #6-32 Hex Lock Nut 6

9 07.6000.0.000 Cabinet Magnet 2
10 01.2413.0.000 #6-32 x 3/8 Screw 2
11 07.6600.0.003 Cable Clamp 1
12 07.6760.0.000 Retaining Ring 2
13 03.6222.4.108 #4-40 x .50 Bind. Hd. Screw 4
14 32.7107.0.000 Actuator 1
15 32.7106.0.000 Foot Switch Mount 1
16 07.6440.0.014 Spring 2
17 32.7207.0.000 Static Shield 1
18 32.7205.0.000 Keyboard Cover 1
19 27861-605 Cable for Key Pad
20 07.6600.0.004 Clamp Cable 1
21 01.4411.0.000 Was her 1
22 01.1574.0.001 Screw # 8-32 x 3/8 Button Hd. 2

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3-7

SPEEDWELT 1000

BEDPLATE ASSEMBLY

3-8

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SPEEDWELT 1000

BEDPLATE ASSEMBLY

ITEM PART NUMBER DESCRI P TION QTY.

1 32.7100.0.000 Bedplate 1
2 07.6600.0.007 9/16 Cable Clamp 3
3 01.1574.0.001 #8-32 x 3/8 Button Hd. Screw 5
4 07.6481.0.000 Bumper 2
5 07.6481.0.002 Female Rod End Bearing 1
6 07.6481.0.001 Male Rod End Bearing 1
7 03.6301.7.120 #5/16-18 x 1.2 Screw 1
8 01.4581.0.000 #5/16 Lock Washer 2

9 01.3549.0.000 #5/16-18 Hex Nut 1
10 32.7109.0.000 Hold Up Rod 1
11 01.2437.0.000 #10-32 x 5/8 Screw 6
12 32.7129.0.000 Front Slide Rail 1
13 32.7157.0.000 Front Table Switch Mount 1
14 03.6222.4.108 #4-40 x .50 Bind. Hd. Screw 4
15 07.6600.0.010 #3/4 Cable Clamp 2
16 03.6000.0.216 #10-32 x 1 Screw 2
17 32.7130.0.000 Rear Slide Rail 1
18 07.0086.0.001 Ball Stud 2
19 07.0087.0.001 Retainer 2
20 01.3552.0.000 #3/8-16 Hex Nut 2
21 01.4582.0.000 #3/8 Lock Washer 2
22 03.6500.4.116 1/2 x 1 Shoulder Screw 2
23 07.0302.1.000 Gas Spring 1
24 32.7156.0.000 Rear Table Switch Mount 1
25 01.2757.0.000 #10-32 x 2 Screw 4
26 01.4579.0.004 #10 Flat Washer 4
27 32.7142.0.000 Bedplate Pivot Block 2
28 03.6000.9.116 #3/8-16 x 1 Screw 1
29 07.6723.0.001 Spacer 1
30 32.7203.0.050 Pulley / Bearing 1
31 03.6000.8.105 #8-32 x 5/16 Screw 1
32 03.6000.0.224 #10-32 x 1-1/2 Screw 1
33 32.7148.0.000 Clamp Plate Drive Pulley 1
34 01.2980.0.002 #10-32 x 3/8 Button Hd. Screw 4
35 01.2493.0.000 #10-32 x 1/2 Screw 3
36 32.7201.0.000 Motor Belt Mount 1
37 07.0087.0.000 Ball Socket 2
38 07.0087.0.001 Clip Safety 2
39 01.2412.0.000 Screw 1
40 01.3400.0.000 Nut, Hex. 1
41 01.3856.0.000 5/16 Flange Nut 1
42 01.4981.0.000 5/16 Fender Washer 1
43 01.49.82.0.000 5/16 Wave Washer 1
44 07.6481.0.014 Damper 1
45 32.7203.1.050 Idler 1
46 01.4581.0.000 Was her 2
47 01.3549.0.000 Nut 2

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3-9

SPEEDWELT 1000

CLAMP PLATE ASSEMBLY

3-10

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SPEEDWELT 1000

CLAMP PLATE ASSEMBLY

ITEM PART NUMBER DESCRI P TION QTY.

1 32.7140.0.000 Clamp Plate 1

2 32.7132.0.000 Actuator Guard Plate 1

3 32.7131.0.000 Front Table Slide 1

4 03.6100.0.220 #10-32 x 1-1/4 HS Flat Hd. Screw 4

5 03.6100.0.212 #10-32 x 3/4 HS Flat Hd. Sc rew 4

6 07.6761.0.000 Bearing 2

7 32.7128.0.000 Bearing Mounting Block 1

8 01.2542.0.000 #8-32 x 1-1/4 Screw 1

9 07.6680.0.002 5/8 Hex x 1.5 Spacer 1
10 07.6481.0.000 Bumper 2
11 03.6862.8.100 #8 Fender Washer 6
12 01.2435.0.000 # 10-32 x 3/4 HSC Screw 2
13 07.6600.0.002 1/4 Cable Clamp 4
14 01.1574.0.001 #8-32 x 3/8 Button Hd. Screw 5
15 32.7133.0.000 Rear Table Slide 1
18 32.7155.0.000 Table switc h Actuator 1
19 32.7123.0.000 Brush Cylinder Mounting Bar 1
20 32.7154.0.000 Brush Cylinder Switch Mount 1
21 03.6000.9.120 3/8-16 x 1-1/4 HSC Sc rew 3
22 01.3072.0.000 3/8-16 Jam Nut 3
23 24117-216 Clamping Collar 2
24 03.6222.4.108 #4-40 x 1/2 Bind. Hd. Sc rew 2
25 07.6600.0.006 1/2" Clable Clamp 1
26 32.7192.0.000 Clamp-up Stop Mount 2
27 32.7202.0.000 Belt Grip 1
28 01.2448.0.000 #6-32 x 1/2 Screw 2
29 07.6040.0.004 Table Drive Belt 1
30 07.6760.0.001 Retaining Ring 4
31 07.6761.0.001 1/2" Shaft 1
32 03.6000.0.220 #10-32 x 1-1/4 Screw 5
33 32.7127.0.000 Linear Shaft Mounting Block 3
34 32.7128.0.001 Bearing Mounting Block Rear 1
35 07.6761.0.002 Bearing 2
36 22912607 Shim 4
37 22912615 Shim 4

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* As Required

3-11

SPEEDWELT 1000

DRIVE SHAFT ASSEMBLY

3-12

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SPEEDWELT 1000

DRIVE SHAFT ASSEMBLY

ITEM PART NUMBER DESCRIPTION QTY.

1 03.6221.3.108 #3-48 x 1/2 Bind. Hd. Screw 1
2 32.7168.0.000 Needle Positioner sensor Mount 1
3 01.1624.0.002 #1/4-20 x 1-1/4 Screw 1
4 01.2412.0.000 #8-32 x 1/2 Screw 5
5 07.6000.0.001 Cabinet Latch 1
6 32.7160.0.000 Hold Up Bracket 1
7 03.6702.8.100 #8-32 Hex Nut 2
8 03.6702.3.100 #3-48 Jam Hex Nut 1

9 42.0154.1.000 Looper Arm 1
10 32.7111.0.000 Eccentric Stud 1
11 01.7413.1.000 Bearing 1
12 40.0445.2.800 Bearing Holder 1
13 40.0444.0.000 Retaining Nut 1
14 32.7110.0.000 Drive Shaft 1
15 01.7802.0.000 Needle Bearing 1
16 40.0151.1.000 Connecting Rod 1
17 07.6200.0.000 Bearing 2
18 32.7116.0.000 Pulley 1
19 01.8404.0.900 Key 2
20 03.6000.1.140 #1/4-20 x 2-1/2 Screw 4
21 07.6040.0.003 V-Belt 1
22 07.6040.0.002 Pulley 1
23 32.7113.0.000 Bearing Block 2
24 07.6481.0.006 Thrust Washer 1
25 07.6480.0.001 Sensor Prox Micro 1
26 27512439 Recptcl./ Ears 1
27 27511114 Malex Female Term 3
28 27512628 Malex Female Plug 1
29 27511141 Malex Male Term 3
30 03.6221.3.108 # 3-48 x .50 Screw 1

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3-13

SPEEDWELT 1000

NEEDLE BAR & LOOPER ASSEMBLY

3-14

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SPEEDWELT 1000

NEEDLE BAR & LOOPER ASSEMBLY

ITEM PART NUMBER DESCRI P TION QTY.

1 32.1012.0.050 Needle Bar Assembly 1
2 32.1005.0.000 Thread Takeup 1
3 01.2561.0.000 #4-48 Ov. Pt. Set Screw 4
4 01.2419.0.000 #4-40 x .38 Screw 4
5 See Chart Throat Plate 1
6 01.6543.0.000 Pin 4
7 32.2064.1.000 Looper 2
8 40.0059.0.000 Bearing Block (Set) 1

9 42.0063.1.050 Shaft Assembly 1
10 42.1040.0.000 Looper Sleeve 1
11 01.6827.1.000 Looper Crank Pin 1
12 42.1041.0.000 Spacer Nut 1
13 01.2442.0.001 #6-32 x .19 Set Screw 3
14 03.6000.0.206 #10-32 x 3/8 Screw 4
15 See Chart Trim Knife Bracket 1
16 See Chart Trim Knife 1
17 03.6222.2.102 #2-56 x .125 Bind. Hd. Screw 2
18 32.2063.0.000 Looper Holder 2
19 01.2431.0.000 #4-48 x .25 Screw 2
20 01.6454.0.000 Retaining Ring 2
21 01.4402.0.000 Was her 2
22 See Chart Needle 2
23 See Chart Needle Holder 1
24 03.6000.0.207 #10-32 x 7/16 Screw 2
25 32.7223.0.000 Screw Set #4x48 Flat Pt 2
26 01.2515.0.000 Screw 1
27 01.7442.0.000 Bushing 2
28 07.6088.0.002 4-40 Insert Bedplate 4
29 07.6088.0.001 10-32 Insert Bedplate 4
30 01.2419.0.000 # 4-40 x .38 Screw 4
31 01.2431.0.000 # 4-48 x .19 Screw 2
32 32.2064.1.000 Looper, Single Thread Chain 1

Spacing Charts begin on page 3-50.

Needles Chart is on page 3-56.

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3-15

SPEEDWELT 1000

CENTER KNIFE ASSEMBLY

3-16

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SPEEDWELT 1000

CENTER KNIFE ASSEMBLY

ITEM PART NUMBER DESCRI P TION QTY.

1 32.2196.0.000 Left Center Knife Guide 1

2 32.2208.0.000 Clamp 1

3 01.2318.0.000 Screw 1

4 32.2019.1.000 Knife Blade 1

5 01.2431.0.000 #4-48 x .19 Screw 2

6 32.2195.0.000 Right Center Knife Guide 1

7 32.7126.0.000 Pivot Block 1

8 01.7705.0.008 Flange Bearing 2

9 01.7314.0.001 Clamp Collar 2
10 01.4579.0.004 #10 Flat Washer 2
11 01.4003.0.000 #10 Lock Was her 2
12 01.2437.0.000 #10-32 x 5/8 Screw 2
13 01.6475.0.000 Retaining Ring 4
14 01.6928.0.002 1/4 x 5/8 Pin 1
15 01.6502.0.000 Retaining Ring 1
16 01.4591.0.000 Flat Washer 1
17 44.0966.2.000 Lever Assembly 1
18 32.2207.0.050 Knife Holder 1
19 01.1148.0.000 #4-40 x .88 Screw 2
20 01.3524.0.000 #4-40 Hex Nut 2
21 01.6950.0.004 #1/4 x 2-1/2 Dowel Pin 1
22 32.2194.0.000 Knife Guide Bearing 2
23 01.2413.0.000 #6-32 x .38 Screw 2
24 01.6928.0.001 Pin 1
25 01.1148.0.000 2

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SPEEDWELT 1000

CENTER KNIFE DRIVE ASSEMBLY

3-18

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SPEEDWELT 1000

CENTER KNIFE DRIVE ASSEMBLY

ITEM PART NUMBER DESCRI P TION QTY.

1 32.7122.0.000 Takeup Pulley Plate 1

2 01.2449.0.000 #1/4-20 x 3/4 Sc rew 4

3 01.2450.0.000 #8-32 x 5/8 Screw 6

4 32.7115.0.000 Right Hand Bearing Block 1

5 44.0970.0.001 Cam Eccentric 1

6 01.6470.0.000 Roll Pin 1

7 32.7112.0.000 Shaft 1

8 32.7153.0.000 Adapter 1

9 01.2408.0.000 #10-32 x 1/4 Set Screw 1
10 32.2022.0.050 Crank Assembly 1
11 01.2437.0.000 #10-32 x 5/8 Screw 4
12 03.6000.0.216 #10-32 x 1 Screw 1
13 03.6900.5.116 5/32 x 1 Dowel Pin 1
14 32.7118.0.000 Clevis 1
15 07.6680.0.001 Spacer 1
16 01.1952.0.000 #5/16 x .62 Shoulder Screw 1
17 32.2030.0.050 Pivot Link Assembly 1
18 32.7119.0.000 Cylinder Rod Adapter 1
19 32.7120.0.000 Shoulder Bushing 1
20 01.3057.0.000 #1/4-20 Hex Nut 1
21 32.7117.0.000 Cylinder Mounting Plate 1
22 05.1182.0.001 Timing Belt 1
23 01.4579.0.004 #10 Flat Washer 1
24 07.6600.0.002 #1/4 Cable Clamp 1
25 01.1574.0.001 #8-32 x 3/8 Button Hd. Screw 1
27 32.7114.0.000 Left Hand Bearing Block 1
28 07.6200.0.001 Bearing 2
29 32.7116.0.000 Pulley 1
30 32.7121.0.000 Knife Bearing Block Plate 1

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3-19

SPEEDWELT 1000

TAB KNIFE ASSEMBLY

3-20

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Revised 1/97

U.S. Phone [phone] Fax [phone]

SPEEDWELT 1000

TAB KNIFE ASSEMBLY

ITEM PART NUMBER DESCRI P TION QTY.

1 03.6222.4.108 #4-40 x 1/2 Bind. Hd. Sc rew 2
2 01.2412.0.000 #8-32 x 1/2 Screw 1
3 32.7177.0.000 Tab Knife Front Guard 1
4 01000003 #8-32 x 5/16 Screw 2
5 01.4407.0.000 #8 Lock Washer 2
6 01.2450.0.000 #8-32 x 5/8 Screw 2
7 07.6600.0.002 #1/4 Cable Clamp 1
8 01.1574.0.001 #8-32 x 3/8 Button Hd. Screw 1

9 01.2435.0.000 #10-32 x 3/4 Screw 2
10 01.2413.0.000 #6-32 x 3/8 Screw 2
11 32.7149.0.000 Finger Shoe 2
12 32.7137.0.000 Tab Knife Adjusting Nut 2
13 03.6900.4.110 1/8 x 5/8 Dowel Pin 4
14 01.2604.0.000 #6-32 x 5/8 Screw 2
15 32.7183.0.000 Pointer 1
16 32.7178.0.000 Scale 1
17 32.7136.0.000 Holder Bar 1
18 01.2448.0.000 #6-32 x 1/2 Screw 2
19 32.7138.0.000 Cylinder Adapter 1
20 01.4579.0.000 1/4" Flat Was her 1
21 01.1480.0.000 #1/4 x 3/8 Sholder Screw 1
22 32.7141.0.000 Slide 1
23 32.7139.0.000 Tab Knife Mount 1
24 03.6000.0.112 #10-24 x 3/4 Screw 2
25 01.2421.0.001 #1/4-20 x 1 Screw 2
26 01.4578.0.000 #1/4 Lock Washer 2
27 01.4579.0.000 #1/4 Flat Washer 2
28 32.7163.0.000 Switch Mounting Plate 1
29 32.7163.0.001 Upper Tab Knife Bracket 1
30 01.2419.0.000 4-40 x .38 Screw 2
31 01.4405.0.000 #4 Split Washer 2
32 01.4537.0.000 # Flat Washer 2
33 06.0865.0.000 Top Switch 1
34 01.2604.0.000 6-32 x .620 2

Revised 1/97
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3-21