Red Lion ZHG User Manual

N.C.

DATA B (QUAD)

DATA A ONLY

COMMON

+5 to +28VDC1

3 (76.2)

RIGHT SIDE VIEW (COVER REMOVED)

REMOVE THIS SIDE COVER TO EXPOSE

TERMINAL STRIP

1/2" NPT CONDUIT THD

TOP VIEW

FRONT VIEW

BOTTOM VIEW

3 (76.2)

6 (152.4)

(76.2)

.375 DIA. SHAFT

.75 LONG, 303

STAINLESS STEEL

1/4"-20 THD, 1/2" DEEP ON 2 (50.8)

DIA. BOLT CIRCLE 4 HOLE

PATTERN, FRONT AND BOTTOM

Bulletin No. ZBG/ZHG-B

2.25

(57.15)

2.25 (57.15) 2.25 (57.15)

.375 (9.5) DIA. SHAFT

.750 (19) LONG, BOTH ENDS

.974 MAX.

(24.7)

6-32 THD .25" DEEP ON 2 (50.8) DIA. BOLT CIRCLE (BOTH SHAFT ENDS & BOTTOM)

MS TYPE CONNECTOR, 6-PIN, #14S-6P-6 or M12 CONNECTOR, 8-PIN

.095

(2.41)

Drawing No. LP0739 Released 12/10

Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net

MODELS ZBG AND ZBH STANDARD DUTY ENCODER (Replaces MODEL RPGB) MODEL ZHG HEAVY DUTY ENCODER (Replaces MODEL RPGH)

 CURRENT SINK OUTPUTS  HIGH PULSE PER REVOLUTION (PPR) RATES

Up to 1200 PPR for fine, high-resolution counting or precision speed measurement from slow shaft speeds.

 QUADRATURE OUTPUT

For position measurement, bi-directional counting and in systems with backlash counting requirements.

 AVAILABLE WITH MS AND M12 CONNECTORS

MODEL ZBG and ZBH - FOR GENERAL INDUSTRIAL SERVICE (Replaces Model RPGB)

mounted, slotted disc. An internal pulse-shaping amplifier circuit delivers a rectangular pulse signal from the current sinking output in response to the passing slots as it rotates. They can be direct-coupled to a machine shaft by means of a flexible-bellows, spring, or rubber sleeve type coupling that allows for axial and radial misalignment. They can also be coupled with light instrument timing-belts. Timing-belt drives also allow convenient gear-up or gear-down speed ratio changes that can be useful for obtaining non-standard PPR rates.

DIMENSIONS In Inches (mm)

The units contain an L.E.D. light source and a photo sensor that scans a shaft-

MODEL ZHG - HEAVY-DUTY SEALED HOUSING (Replaces Model RPGH)

These heavy duty units feature a heavy cast aluminum housing with 1/4" thick aluminum cover plates and 0-ring seals. Heavy duty bearings are doublesealed and allow radial shaft loading of 40 lbs (18 Kg).

A 1/2" (12.7 mm) NPT Conduit entry permits signal wiring to be run via flexconduit to an internal terminal block. Electrical characteristics are identical to those for the Model ZBG. Terminal board markings correspond to the Pin-Out identification of the ZBG.

DIMENSIONS In inches (mm)

DISC

SLOTTED

SHAFT

LED

PHOTO XISTOR

1.5K

COMMON

DATA A

+VDC

SLOTTED DISC

PHOTO XISTOR'S

SHAFT

LED'S

+VDC

DATA B

COMMON

DATA A

CABLE & CONNECTOR ASSY

(ORDER SEPARATELY)

PULSE SHAPING AMPLIFIER

DUAL CHANNEL PULSE SHAPING AMP.

QUADRATURE

SINGLE CHANNEL

(ORDER SEPARATELY)

CABLE & CONNECTOR ASSY

REF.

1.5K

SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

1. SUPPLY VOLTAGE:

+4.75 to +28 VDC @ 80 mA max. from 0 °C to 85 °C +4.75 to +24 VDC @ 80 mA max. from 0 °C to 100 °C

2. OUTPUT: Current Sinking

ZBG and ZHG (Single Channel): 250 mA max. ZBH (Quadrature): 250 mA max. current per output. Incremental - two

square waves in quadrature with Channel A leading Channel B for clockwise rotation. (Quad. Phase relationship is 90° ±22.5 electrical degrees)

Note: NPN Transistor outputs have 1.5 K load resistors returned to supply

for internal feed back purposes. This does not interfere with the ability to use these outputs as conventional “Open-Collector” outputs as long as the supply voltage for the ZB is supplied by the indicator or control receiving its output signal. The ZB’s internal load resistor also allows the output to be used as a current source, however, load current must be limited to 1 mA max.

3. MAXIMUM FREQUENCY: Single Channel: 20 KHz Quadrature: 20 KHz

PPR available up to 1270 for both single channel and quadrature.

MECHANICAL SPECIFICATIONS

1. MAXIMUM SHAFT SPEED: 6000 RPM

2. SHAFT DIAMETER: 0.375" (9.5 mm)

3. RADIAL SHAFT LOAD: 40 lbs. operating (18 kg)

4. AXIAL SHAFT LOAD: 30 lbs operating (13.6 kg)

5. STARTING TORQUE:

ZBG & ZBH: 0.38 oz-in (2.68 N-mm) ZHG: 3 oz-in (21.18 N-mm)

6. MOMENT OF INERTIA: 6.5 x 10-6 oz-in-sec

7. CONNECTIONS: 6-pin MS style or 8-Pin M12 connector. (Male) Mating connector and cable assembly sod separately. For wiring cofiguration, see Cable Connections. For Ordering Information, see Accessories.

8. HOUSING: Black non-corrosive finished 6063-T6 aluminum.

9. BEARINGS: ABEC3 double sealed ball bearings

10. WEIGHT:

ZBG & ZBH: 10 oz (283.5 g) ZHG: 3.8 lbs (1.72 Kg)

ENVIRONMENTAL SPECIFICATIONS

1. OPERATING TEMPERATURE: 0 ° to 100 °C (See supply voltage)

2. STORAGE TEMPERATURE: -25°C to +85°C

3. HUMIDITY: 98% RH non-condensing

4. VIBRATION: 10 g @ 58 to 500 Hz

5. SHOCK: 50 g @ 11 msec duration

Cable Connections

The tables below list the pin connections from the ZBG and ZHG single

channel and ZBH quadrature encoder to the optional CCARPG or CCM cable.

FUNCTION

DATA B if appl. (quad)

NO CONNECTION

6-PIN

MS CONN

M12 CONN

CABLE WIRE

COLOR

RED1A+VDC BLACK2BCOMMON WHITE3CDATA A

GREEN4D

—

ORDERING INFORMATION

600

100 600

10 12

100 120 500 600

PART NUMBER

ZHG06004 ZHG10004 ZHG12004 ZBG00602 ZBG01002 ZBG06002 ZBG10002 ZBG120021200 ZBG01003 ZBG06003 ZBH00102 ZBH00122 ZBH01002 ZBH01202 ZBH05002 ZBH06002 ZBH01003100 ZBH06003600

PPR*DESCRIPTIONMODEL NO.

Single Channel - Heavy Duty

ZHG

Rotary Pulse Generator * For Dual Channel contact factory

1000 1200

Single Channel General Service

ZBG

6-Pin MS Connector

1000

Single Channel General Service M12 Connector

Dual Channel General Service

ZBH

6-Pin MS Connector

Dual Channel General Service M12 Connector

Note: Only factory stocked part numbers are listed. Consult factory for part

number and availability of other PPR and output configurations.

ELECTRICAL CONNECTIONS

ACCESSORIES

DESCRIPTIONMODEL NO.

Flexible Coupling (1" Length) 0.250"-0.375"

RPGFC

Mating 6-Pin MS Connector

Flexible Coupling (1" Length) 0.375"-0.375" Flexible Coupling (1" Length) 0.375"-0.500" Flexible Coupling (1" Length) 0.375"-6 mm

PART NUMBER

RPGFC002 RPGFC003 RPGFC004

RPGFC006 CCARPG00 CCARPG016-Pin MS Connector w/10 feet 22 AWG 4-conductor w/drain CCARPG256-Pin MS Connector w/25 feet 22 AWG 4-conductor w/drain CCARPG506-Pin MS Connector w/50 feet 22 AWG 4-conductor w/drain

CCM12894M12 Connector w/4 Meter 24 AWG 5-conductor w/drain

CCM12890M12 Connector w/10 Meter 24 AWG 5-conductor w/drain

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