Red Lion PAX2D Users Manual

LP0872

User Manual PAX2D – 1/8 DIN Digital Input Panel Meter

Revision C

Released 08/15

PROCESS CONTROL EQUIPMENT

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Do not use this unit to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the unit.

US LISTED

3RSD

CAUTION: Risk of Danger.

Read complete instructions prior to

installation and operation of the unit.

CAUTION: Risk of electric shock.

Table Of COnTenTs

Ordering Information ........................................................4

Using This Manual ..........................................................5

Crimson Programming Software ...............................................5

General Meter Specifications ..................................................6

Option Cards ..............................................................7

1.0 Installing the Meter.......................................................8

2.0 Setting the DIP Switches ..................................................8

3.0 Installing Option Cards....................................................9

4.0 Wiring the Meter.........................................................9

5.0 Front Panel Keys And Display Overview .....................................11

Line 2 Display Loops .......................................................12

6.0 Programming The PAX2D ................................................12

6.1 Input Parameters (INPUt) ................................................13

6.2 Output Parameters (OUtPUt) .............................................20

6.3 Display Parameters (dISPLY)...............................................24

6.4 Communications Port Parameters (Port).....................................27

Serial Communications Overview .............................................28

PAX2D Frequently Used Modbus Registers .....................................29

6.5 Factory Service Operations (FACtrY) .......................................33

Troubleshooting ...........................................................34

PAX2D Programming Quick Overview..........................................38

Ordering infOrmaTiOn

Meter Part Numbers

MODEL NO. DESCRIPTION PART NUMBER

PAX2D Digital Input Panel Meter PAX2D000

Option Card and Accessories Part Numbers

TYPE MODEL NO. DESCRIPTION PART NUMBER

Dual Setpoint Relay Output Card PAXCDS10

Quad Setpoint Relay Output Card PAXCDS20

PAXCDS

Option

Cards

PAXCDC

PAXCDL Analog Output Card PAXCDL10

Accessories

Notes:

For Modbus communications use RS485 Communications Output Card and configure communication (tYPE) parameter for Modbus.

CBLUSB USB Programming Cable Type A-Mini B CBLUSB01

RCP Replacement Case with knock-out features. RCPX2H00

Quad Setpoint Sinking Open Collector Output Card PAXCDS30

Quad Setpoint Sourcing Open Collector Output Card PAXCDS40

Dual Triac/Dual SSR Drive Digital Output Card PAXCDS50

Quad Form C Relay Digital Output Card PAXCDS60 *

RS485 Serial Communications Card with Terminal Block PAXCDC10

Extended RS485 Serial Communications Card with Dual RJ11 Connector PAXCDC1C

RS232 Serial Communications Card with Terminal Block PAXCDC20

Extended RS232 Serial Communications Card with 9 Pin D Connector PAXCDC2C

DeviceNet Communications Card PAXCDC30

Profibus-DP Communications Card PAXCDC50

* This card is not suitable for use in older PAX2 models. For proper installation, 3 case knock-out features must be present on the top case surface. To update

a case to include these knock-outs, a replacement case is available.

USB Programming Port

sing

his

anUal

This manual contains installation and programming instructions for the PAX2D and all applicable option cards. To make installing the option card easier, it is recommended to use the Installation Guide provided with the card.

Only the portions of this manual that apply to the application need to be read. Minimally, we recommend that General Specifications, Reviewing the Front Buttons and Display, and Crimson® Programming Software portions of this manual be read in their entirety.

We recommend that unit programming be performed using Crimson programming software. When using Crimson, the programming portion of this manual serves as an overview of the programming options that are available through Crimson. The programming section of the manual will serve to provide expanded explanations of some of the PAX2D programming features found in Crimson. For users who do not intend to use Crimson to program their unit, this

rimsOn

Crimson® software is a Windows® based program that allows configuration of the PAX® from a PC. Crimson offers standard drop-down menu commands, that make it easy to program the unit. The unit’s program can then be saved in a PC file for future use.

rOgramming

PrOgramming Using CrimsOn:

manual includes information to provide for a user to program one, or all, of the programming parameters using the unit’s keypad.

To find information regarding a specific topic or mnemonic, it is recommended that the manual be viewed on a computer and the “find” function be used. The alternate method of finding information is to identify the programming parameter involved and review the information contained in the section of the manual that pertains to that parameter.

OfTware

- Install Crimson. Follow the installation instructions provided by the source from which Crimson is being downloaded or installed.

- Using a USB Type A-Mini B cable, plug the Mini B end of the cable into the PAX2 USB Programming Port.

- Plug the other end of the USB cable into an available USB port on the PC.

- Apply power to the PAX2. See Troubleshooting, on page 34, for error message resolution.

- Start Crimson.

- Click the Crimson “Link” tab.

- Click “Extract…”

o Crimson will extract the current program settings from the PAX2.

o If the PAX2 has not been programmed, the extracted file will contain

factory settings. Note that the PAX2 factory settings vary based on the option cards installed.

- A programming selection screen will appear. Double click on an applicable programming selection and make program specific parameter selections. When completed, click “Close” and continue selecting applicable programming selections and making appropriate parameter selections. Continue until all necessary programming parameters have been configured.

- When all programming selections have been made, save the configuration file.

- Download the configuration file to the PAX2 by clicking the “Link” tab and selecting “Update”.

general meTer sPeCifiCaTiOns

1. DISPLAY: Negative image LCD Top Line - 6 digit, 0.71" (18 mm), with tri-color backlight (red, green or

orange), display range: -199,999 to 999,999;

Bottom Line - 9 digit, 0.35" (8.9 mm), with green backlight, display range:

- 199,999,999 to 999,999,999

2. POWER: AC Power: 40 to 250 VAC, 50/60 Hz, 20 VA DC Power: 21.6 to 250 VDC, 8 W Isolation: 2300 Vrms for 1 min. to all inputs and outputs.

3. SENSOR POWER: +18 VDC, ±5% @ 60 mA max., short circuit protected

4. ANNUNCIATORS: Line 1 Units Display – Programmable 3 digit units annunciator with tri-color

backlight (red, green or orange)

Setpoint Output Status Indicators - Red backlight color

1 - Setpoint 1 output 2 - Setpoint 2 output 3 - Setpoint 3 output 4 - Setpoint 4 output

5. KEYPAD: 2 programmable function keys, 4 keys total

6. COUNTER DISPLAYS: 6-digit (top line) or 9-digit (bottom line) Top Line Display Range: -199,999 to 999,999 Bottom Line Display Range: -199,999,999 to 999,999,999 Over Range Display: OUEr Under Range Display: UndEr Display Designators: CtA, Ctb, CtC (top line), A, b, C (bottom line) Maximum Count Rates: 50% duty cycle, count mode dependent If setpoints disabled: 35 KHz for all modes except Quadrature x4 (32 KHz) If setpoint(s) enabled: 20 KHz for any mode except Quadrature x1 (19 KHz), Quadrature x2 (17 KHz) and Quadrature x4 (10 KHz)

7. RATE DISPLAYS: 6-digit (top or bottom line) Rate A or Rate B Display Range: 0 to 999,999 Rate C, Rate Max (High) or Min (Low) Display Range: -199,999 to 999,999 Over Range Display: OUEr Under Range Display: UndEr Display Designators: RtA, Rtb, RtC, Hi, Lo (top or bottom line) Maximum Frequency: 50 KHz Minimum Frequency: 0.001 Hz Display Update Time: 0.1 to 999.9 seconds Accuracy: ±0.01%

8. SIGNAL INPUTS (INPUT A and INPUT B): See Section 2.0 Setting the DIP Switches for complete input specifications.

DIP switch selectable inputs accept pulses from a variety of sources including switch contacts, TTL outputs, magnetic pickups and all standard RLC sensors. Inputs accept current sinking or current sourcing outputs and provide selectable input filtering for low frequency signals or switch contact debounce.

DUAL COUNT MODES:

When any dual count mode is used, then User Inputs 1 and/or 2 will accept the second signal of each signal pair. The user inputs do not have the Logic/Mag, HI/LO Freq, and Sink/Source input setup switches. The user inputs are inherently a logic input with no low frequency filtering. Any mechanical contacts used for these inputs in a dual count mode must be debounced externally. The user input may only be selected for sink/source by the User Input Active parameter (USrACt) .

9. USER INPUTS: Three programmable user inputs Max. Continuous Input: 30 VDC Isolation To Sensor Input Common: Not isolated. Response Time: 12 msec. max. Logic State: User Selectable for sinking (active low) or sourcing (active high)

INPUT STATE SINKING INPUTS SOURCING INPUTS

20KW pull-up to +3.3V 20KW pull-down

Active VIN < 1.1 VDC VIN > 2.2 VDC

Inactive VIN > 2.2 VDC VIN < 1.1 VDC

10. PRESCALER OUTPUT: NPN Open Collector: I

VDC max. Duty cycle 25% min. and 50 % max.

11. MEMORY: Nonvolatile memory retains all programmable parameters and count values when power is removed.

12. ENVIRONMENTAL CONDITIONS: Operating Temperature Range: 0 to 50 °C Storage Temperature Range: -40 to 60 °C Vibration to IEC 68-2-6: Operational 5-150 Hz, 2 g Shock to IEC 68-2-27: Operational 25 g (10 g relay) Operating and Storage Humidity: 0 to 85% max. RH non-condensing Altitude: Up to 2000 meters

13. CERTIFICATIONS AND COMPLIANCES:

CE Approved

EN 61326-1 Immunity to Industrial Locations Emission CISPR 11 Class A IEC/EN 61010-1

RoHS Compliant UL Listed: File #E179259 Type 4X Indoor Enclosure rating (Face only) IP65 Enclosure rating (Face only) IP20 Enclosure rating (Rear of unit)

Refer to EMC Installation Guidelines section of the bulletin for additional

information.

14. CONNECTIONS: High compression cage-clamp terminal block Wire Strip Length: 0.3" (7.5 mm) Wire Gauge Capacity: 26 to 16 AWG (0.14 to 1.5 mm2) Torque: 4.4-5.3 inch-lbs (0.5-0.6 N-m)

15. CONSTRUCTION: This unit is rated Type 4X/IP65 for indoor use only. IP20 Touch safe. Installation Category II, Pollution Degree 2. One piece bezel/ case. Flame resistant. Synthetic rubber keypad. Panel gasket and mounting clip included.

16. WEIGHT: 8 oz. (226.8 g)

= 100 mA max. @ VOL = 1 VDC max. VOH = 30

SNK

DIMENSIONS In inches (mm)

1.95

(49.53)

3.80 (96.52)

Note: Recommended minimum clearance (behind the panel) for

mounting clip installation is 2.1" (53.4) H x 5.5" (140) W.

0.10

(2.54)

4.14 (105)

1.75

(44.45)

3.60 (91.44)

OPTiOn Cards

WARNING: Disconnect all power to the unit before

installing option cards.

Adding Option Cards

The PAX2 can be fitted with up to three option cards. The details for each option card can be reviewed in the specification section below. Only one card from each function type can be installed at a time. The function types include Setpoint Alarms (PAXCDS), Communications (PAXCDC), and Analog Output (PAXCDL). The option cards can be installed initially or at a later date.

COMMUNICATION CARDS (PAXCDC)

A variety of communication protocols are available for the PAX2. Only one PAXCDC card can be installed at a time. Note: For Modbus communications

use RS485 Communications Output Card and configure communication (tYPE) parameter for Modbus.

SERIAL COMMUNICATIONS CARD: PAXCDC1_ and PAXCDC2_

Type: RS485 or RS232

Communication Type: Modbus ASCII, RLC Protocol (ASCII), and Modbus

RTU

Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Not Isolated from all other commons.

Data: 7/8 bits

Baud: 1200 to 38,400

Parity: no, odd or even

Bus Address: Selectable 0 to 99 (RLC Protocol), or 1 to 247 (Modbus

Protocol), Max. 32 meters per line (RS485)

Transmit Delay: Selectable for 0 to 0.250 sec (+2 msec min)

DEVICENET™ CARD: PAXCDC30

Compatibility: Group 2 Server Only, not UCMM capable

Baud Rates: 125 Kbaud, 250 Kbaud, and 500 Kbaud

Bus Interface: Phillips 82C250 or equivalent with MIS wiring protection per

DeviceNet™ Volume I Section 10.2.2.

Node Isolation: Bus powered, isolated node

Host Isolation: 500 Vrms for 1 minute between DeviceNet™ and unit input

common.

PROFIBUS-DP CARD: PAXCDC50

Fieldbus Type: Profibus-DP as per EN 50170, implemented with Siemens

SPC3 ASIC

Conformance: PNO Certified Profibus-DP Slave Device

Baud Rates: Automatic baud rate detection in the range 9.6 Kbaud to 12 Mbaud

Station Address: 0 to 125, set by rotary switches.

Connection: 9-pin Female D-Sub connector

Network Isolation: 500 Vrms for 1 minute between Profibus network and

sensor and user input commons. Not isolated from all other commons.

SETPOINT CARDS (PAXCDS)

The PAX2 has 6 available setpoint alarm output option cards. Only one PAXCDS card can be installed at a time. (Logic state of the outputs can be reversed in the programming.) These option cards include:

DUAL RELAY CARD: PAXCDS10

Type: Two FORM-C relays

Isolation To Sensor & User Input Commons: 2000 Vrms for 1 min.

Contact Rating:

One Relay Energized: 5 amps @ 120/240 VAC or 28 VDC (resistive load). Total current with both relays energized not to exceed 5 amps

Life Expectancy: 100 K cycles min. at full load rating. External RC snubber

extends relay life for operation with inductive loads

QUAD RELAY CARD: PAXCDS20

Type: Four FORM-A relays

Isolation To Sensor & User Input Commons: 2300 Vrms for 1 min.

Contact Rating:

One Relay Energized: 3 amps @ 240 VAC or 30 VDC (resistive load). Total current with all four relays energized not to exceed 4 amps

Life Expectancy: 100K cycles min. at full load rating. External RC snubber

extends relay life for operation with inductive loads

QUAD SINKING OPEN COLLECTOR CARD: PAXCDS30

Type: Four isolated sinking NPN transistors. Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Not Isolated from all other commons.

Rating: 100 mA max @ V

QUAD SOURCING OPEN COLLECTOR CARD: PAXCDS40

Type: Four isolated sourcing PNP transistors. Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Not Isolated from all other commons.

Rating: Internal supply: 18 VDC unregulated, 30 mA max. total

External supply: 30 VDC max., 100 mA max. each output

DUAL TRIAC/DUAL SSR DRIVE CARD: PAXCDS50

Triac:

Type: Isolated, zero crossing detection Voltage: 260 VAC max., 20 VAC min. Max Load Current: 1 Amp @ 25°C

0.75 Amp @ 50°C Total load current with both triacs ON not to exceed 1.5 Amps

Min Load Current: 5 mA Off State Leakage Current: 1 mA max @ 60 Hz Operating Frequency: 20-400 Hz

SSR Drive:

Type: Two isolated sourcing PNP Transistors. Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Not Isolated from all other commons.

Rating:

Output Voltage: 18/24 VDC (unit dependent) ± 10%, 30 mA max. total both outputs

QUAD FORM C RELAY CARD: PAXCDS60

Type: Four FORM-C relays Isolation To Sensor & User Input Commons: 500 Vrms for 1 min. Contact Rating:

Rated Load: 3 Amp @ 30 VDC/125 VAC Total Current With All Four Relays Energized not to exceed 4 amps

Life Expectancy: 100 K cycles min. at full load rating. External RC snubber

extends relay life for operation with inductive loads

= 0.7 V max. V

SAT

MAX

= 30 V

LINEAR DC OUTPUT (PAXCDL)

Either a 0(4)-20 mA or 0-10 V retransmitted linear DC output is available from the analog output option card. The programmable output low and high scaling can be based on various display values. Reverse slope output is possible by reversing the scaling point positions.

ANALOG OUTPUT CARD: PAXCDL10

Types: 0 to 20 mA, 4 to 20 mA or 0 to 10 VDC

Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Not Isolated from all other commons.

Accuracy: 0.17% of FS (18 to 28 °C); 0.4% of FS (0 to 50 °C)

Resolution: 1/3500

Compliance: 10 VDC: 10 KW load min., 20 mA: 500 W load max.

Powered: Self-powered

Response Time: 50 msec max., 10 msec typical

1.0 insTalling The meTer

PANEL

LATCHING SLOTS

BEZEL

PANEL GASKET

PANEL LATCH

LATCHING TABS

PANEL MOUNTING SCREWS

Installation

The PAX2 meets Type 4X/IP65 requirements when properly installed. The unit is intended to be mounted into an enclosed panel. Prepare the panel cutout to the dimensions shown. Remove the panel latch from the unit. Slide the panel gasket over the rear of the unit to the back of the bezel. The unit should be installed fully assembled. Insert the unit into the panel cutout.

While holding the unit in place, push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case. The panel latch should be engaged in the farthest forward slot possible. To achieve a proper seal,

tighten the latch screws evenly until the

unit is snug in the panel (Torque to

approximately 7 in-lbs [79N-cm]).

Do not over-tighten the screws.

Installation Environment

The unit should be installed in a location that does not exceed the operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.

The bezel should only be cleaned with a soft cloth and neutral soap product. Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the aging process of the bezel.

Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad of the unit.

PANEL CUT-OUT

+.03

3.62

-.00

+.8

(92 )

-.0

+.02

1.77

-.00

+.5

(45 )

-.0

2.0 seTTing The diP swiTChes

To access the switches, remove the unit base from the case by firmly squeezing and pulling back on the side rear finger tabs. This should lower the latch below the case slot (which is located just in front of the finger tabs). It is recommended to release the latch on one side, then start the other side latch.

Warning: Exposed line voltage exists on the circuit boards. Remove

all power to the unit AND load circuits before removing the unit from its case.

FRONT DISPLAY

Main Circuit Board

6 5 4 3 2 1

USER INPUT JUMPER

SRC

SNK

Finger

Tab

INPUT SET-UP DIP SWITCHES

REAR TERMINALS

USB Connector

Finger

Tab

SETTING THE INPUT DIP SWITCHES

must be set before applying power.

SWITCHES 1 and 4

LOGIC: Input trigger levels VIL = 1.5 V max.; VIH = 3.75 V min. MAG: 200 mV peak input sensitivity; 100 mV hysteresis; maximum voltage:

± 40 V peak (28 Vrms); Input impedance: 3.9 KΩ @ 60 Hz; Must also have

SRC switch ON. (Not recommended with counting applications.)

SWITCHES 2 and 5

SNK.: Adds internal 7.8 KW pull-up resistor to +5 VDC, I SRC.: Adds internal 3.9 KW pull-down resistor, 7.3 mA max. @ 28 VDC,

MAX

SWITCHES 3 and 6

HI Frequency: Removes damping capacitor and allows max. frequency. LO Frequency: Adds a damping capacitor for switch contact bounce. Also

The unit has six DIP switches for Input A and Input B terminal set-up that

Input B LO Freq.

Input B SRC.

Input B MAG.

Input A LO Freq.

Input A SRC.

Input A MAG.

HI Freq.

SNK.

Logic

HI Freq.

SNK.

Logic

Factory Setting

MAX

= 0.7 mA.

= 30 VDC.

limits input frequency to maximum 50 Hz and input pulse widths to minimum 10 msec.

3.0 insTalling OPTiOn Cards

The option cards are separately purchased cards that perform specific functions. These cards plug into the main circuit board of the unit. The option cards have many unique functions when used with the PAX2.

CAUTION: The option card and main circuit board contain static

sensitive components. Before handling the cards, discharge static

charges from your body by touching a grounded bare metal object. Ideally, handle the cards at a static controlled clean workstation. Also, only handle the cards by the edges. Dirt, oil or other contaminants that may contact the cards can adversely affect circuit operation.

Connectors

Finger

Tab

Main Circuit Board

Serial

Communications

Card

Alignment

Slots

TOP VIEW

Analog Output Card

Setpoint Output Card

Finger Tab

WARNING: Exposed line voltage exists on the circuit boards.

Remove all power to the unit AND load circuits before removing the

unit from its case.

To Install:

1. For option card specific installation instructions, see the installation

instructions provided with the option card being installed.

2. When handling the main circuit board, hold it by the rear cover. When handling the option card, hold it by the terminal block.

3. Remove the main assembly from the rear of the case by squeezing both finger holds on the rear cover and pulling the assembly out of the case. Or use a small screwdriver to depress the side latches and pull the main assembly out of the case. Do not remove the rear cover from the main circuit board.

4. Locate the appropriate option card slot location on the main circuit board. Align the option card terminal block with the slot terminal block position on the rear cover. Align the option card connector with the main circuit board option card connector and then press to fully engage the connector. Verify the tab on the option card rests in the alignment slot on the display board.

5. If installing an option card that includes a terminal block on the top of the option card, a knock-out on the top of the PAX case will need to be removed to allow the top terminal block to be inserted later. Locate the shaped knock-out that aligns with the option slot for which the option card is being installed. Carefully remove the knock-out, being careful not to remove additional knock-outs. Trim knock-out tabs (gates) that remain on the case. The top terminal block on the option card will need to be removed before completing step 6.

6. Slide the assembly back into the case. Be sure the rear cover latches engage in the case. If option card includes a top terminal block, install top terminal block at this time.

4.0 wiring The meTer

WIRING OVERVIEW

Electrical connections are made via screw-clamp terminals located on the back of the unit. All conductors should conform to the meter’s voltage and current ratings. All cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that the power supplied to the unit (DC or AC) be protected by a fuse or circuit breaker.

When wiring the unit, compare the numbers embossed on the back of the unit case against those shown in wiring drawings for proper wire position. Strip the wire, according to the terminal block specifications (stranded wires should be tinned with solder). Insert the lead into the correct terminal and then tighten the terminal until the wire is secure (Pull wire to verify tightness).

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected

to protective earth.

2. Use shielded cables for all Signal and Control inputs. The shield connection

should be made as short as possible. The connection point for the shield

depends somewhat upon the application. Listed below are the recommended

methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the

unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when

the noise source frequency is over 1 MHz.

3. Never run Signal or Control cables in the same conduit or raceway with AC

power lines, conductors, feeding motors, solenoids, SCR controls, and

heaters, etc. The cables should be run through metal conduit that is properly

grounded. This is especially useful in applications where cable runs are long

and portable two-way radios are used in close proximity or if the installation

is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000) Line Filters for input power cables:

Schaffner # FN2010-1/07 (Red Lion Controls # LFIL0000)

6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load. a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide

varistor (MOV) across an AC inductive load is very effective at reducing EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor

switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI. Although the use of a snubber or varistor could be used. RLC part numbers: Snubber: SNUB0000 Varistor: ILS11500 or ILS23000

7. Care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could affect the instrument’s operation.

Visit RLC’s web site at http://www.redlion.net/emi for more information on

EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

4.1 POWER WIRING

AC Power

AC/DC

1 2

AC/DC

DC Power

AC/DC

The power supplied to the unit shall employ a 15 Amp UL approved circuit breaker for AC input and a 1 Amp, 250 V UL approved fuse for DC input. It shall be easily accessible and marked as a disconnecting device to the installed unit. This device is not directly intended for connection to the mains without a reliable means to reduce transient over-voltages to 1500 V.

4.2 INPUT SIGNAL WIRING

CAUTION: Sensor input common is NOT isolated from user input common. In order to preserve the safety of the unit application, the sensor input

common must be suitably isolated from hazardous live earth referenced voltage; or input common must be at protective earth ground potential. If not, hazardous voltage may be present at the User Inputs and User Input Common terminals. Appropriate considerations must then be given to the potential of the user input common with respect to earth ground; and the common of the isolated option cards with respect to input common.

If you are wiring Input B, connect signal to Terminal 6 instead of 5, and set DIP switches 4, 5, and 6 to the positions shown for 1, 2, and 3.

Magnetic Pickup

OUT

+18

345

3 2

COMM

INPUT A

INPUT B

Input A

MAGNETIC PICKUP

AC Inputs From Tach Generators, Etc.

OUT

+18

COMM

INPUT A

INPUT B

63 4 5

3 2

Resistor to limit current to 2.5 mA MAX.

Input A

Two Wire Proximity, Current Source

OUT

+18

3 2

COMM

INPUT A

43 5 6

2.2KΩ

Input A

INPUT B

Current Sinking Output

OUT

+18

COMM

INPUT A

Input A

INPUT B

3 4 5 6

3 2

NPN O.C.

Switch or Isolated Transistor; Current Sink

Input A

OUT

+18

COMM

INPUT A

INPUT B

3 4 5 6

3 2

Quad; Current Sink Output

Single

OUT

+18

COMM

INPUT A

INPUT B

63 4 5

6 5 4 3 2

If using single Counter B, then wire signal to 6,

and Quad/Direction to 9. Set switches as shown.

Counter A

NPN O.C.

Current Sourcing Output

OUT

+18

COMM

INPUT A

Input A

INPUT B

3 4 5 6

3 2

PNP O.C.

Switch or Isolated Transistor; Current Source

Input A

OUT

+18

COMM

INPUT A

INPUT B

63 4 5

3 2

Dual Quad/Count; Current Sink Output

Counter A

OUT

+18

COMM

INPUT A

INPUT B

63 4 5

6 5 4 3 2

& Rate B

USER 1

Count

NPN O.C.

Rate

NPN O.C.

Interfacing With TTL

OUT

+18

COMM

3 5 6

3 2

INPUT B

INPUT A

DIODE

Emitter Follower; Current Source

Input A

OUT

+18

COMM

INPUT A

INPUT B

3 4 5 6

3 2

Dual Quad/Quad; Current Sink Output

OUT

+18

COMM

INPUT A

3 4 5 6

6 5 4 3 2

INPUT B

USER 1

8 9

Counter A &

USER 2

Count A

NPN O.C.

Count B

NPN O.C.

Input A

+5V

COMM

Counter B

Shaded areas not recommended for counting applications.

4.3 USER INPUT WIRING

Programmable Units Display

If User Input 1 and/or 2 are wired for quadrature or directional counting, an additional switching device should not be

connected to that User Input terminal. User Input terminal does not need to be wired in order to remain in inactive state.

Sinking Logic (USrACt LO)

When the USrACt parameter is programmed to LO, the user inputs are internally pulled up to +3.3 V with 20 KW resistance. The input is active when it is pulled low (<1.1 V).

COMM

USER 1

7 8 9 10

4.4 SETPOINT (ALARMS) WIRING

4.5 SERIAL COMMUNICATION WIRING

USER 2

Sourcing Logic (USrACt HI)

When the USrACt parameter is programmed to HI, the user inputs are internally pulled down to 0 V with 20 KW resistance. The

USER 3

input is active when a voltage greater than

2.2 VDC is applied.

4.7 PRESCALER OUTPUT WIRING (NPN O.C.)

COMM

SUPPLY

USER 1

(30V max.)

4.6 ANALOG OUTPUT WIRING

See appropriate option card bulletin for wiring details.

COMM

7 11

PS OUT

5.0 frOnT Panel Keys and disPlay Overview

USER 3

USER 2

109

Display Line 1

Display Line 2

Setpoint Annunciators

KEY DISPLAY MODE OPERATION PROGRAMMING MODE OPERATION

D Index through enabled Line 2 display values Return to the previous menu level (momentary press)

P Enter full programming mode or access the parameter and

hidden display loops; Press and hold to skip parameters and go directly to Code or Programming Menu

User programmable Function key 1; hold for 3 seconds for

user programmable second function 1 Index through enabled Line 1 values (factory setting)

User programmable Function key 2; hold for 3 seconds for

user programmable second function 2 Reset Line 1 (factory setting)

DISPLAY LINE 1

Line 1 is the large, 6-digit top line display. Counter values, rate values and the maximum (Hi) and minimum (Lo) rate capture values can be shown on Line 1. The 3-digit Units mnemonic characters can be used to indicate which Line 1 display value is shown. Standard or custom mnemonics are available for the Line 1 values. See Line 1 parameters in the Display Parameters programming section for configuration details.

Quick exit to Display Mode (press and hold)

Access the programming parameter menus, store selected parameter and index to next parameter

Increment selected parameter value; Hold ! and momentarily press

@ key to increment next decade or D key to increment by 1000’s

Decrement selected parameter value; Hold @ and momentarily press

! key to decrement next decade or D key to decrement by 1000’s

DISPLAY LINE 2

Line 2 is the smaller, 9-digit bottom line display. Counter values, rate values, rate capture values, setpoint values and parameter List A/B status can all be shown on the Line 2 display. The display loops described below are used to view, reset and modify the selected display values, based on the Line 2 Value Access setting programmed for each available value. See Line 2 parameters in the Display Parameters programming section for configuration details.

line 2 disPlay lOOPs

The PAX2D offers three display loops to allow users quick access to needed

information.

MAIN DISPLAY LOOP

Code 0Code 1-250

Pro

End

PARAMETER

DISPLAY

LOOP

COdE

1-250

HIDDEN

PARAMETER

DISPLAY

LOOP

Pro

Full Programming

Mode

Main Display Loop

In the Main display loop, the D key is pressed to sequence through the selected Line 2 values. A left justified 2 or 3-character mnemonic indicates which Line 2 value is currently shown. When in the Main display loop, the Function keys ! and @ perform the user functions programmed in the User Input parameter section.

Parameter and Hidden Parameter Display Loops

These Display loops provide quick access to selected parameters that can be viewed and modified on Line 2 without having to enter Full Programming mode. These values include Parameter List A/B selection, setpoints, scale factors, counter load values and display (color, intensity and contrast) settings. To utilize the Parameter or Hidden Parameter Display Loops, a security code (1-250) must be programmed. (See Programming Security Code in the Display Parameters programming section for details.)

The Parameter Display Loop is accessed by pressing the P key. The selected Parameter Display Loop values can be viewed and/or changed per the Line 2 Value Access setting programmed for each available value. The Hidden Parameter Display Loop follows the Parameter display loop, and can only be accessed when the correct security code is entered at the Code prompt. Combining the two parameter loops provides an area for parameters that require general access and/or protected or secure access depending on the application needs.

While in the Parameter and Hidden Parameter loops, pressing the D key will return the unit to the Main Display Loop. To directly access the Code prompt, press and hold the P key. This can be done from the Main display loop or at any point during the Parameter display loop. Also, to directly access Full Programming mode while in the Hidden Parameter loop, press and hold the P key to bypass any remaining Hidden Parameter loop values.

6.0 PrOgramming The PaX2d

DISPLAY

MODE

Pro

It is recommended that program settings be recorded as programming is

performed. A blank Parameter Value Chart is provided at the end of this bulletin.

F1 F1 F1 F1

Pro

INPUt

Input

Parameters

PROGRAMMING MODE ENTRY

The Programming Mode is entered by pressing the P key. Full Programming

Mode will be accessible unless the unit is programmed to use the Parameter loop or Hidden Parameter loop on the Line 2 display. In this case, programming access will be limited by a security code and/or a hardware program lock. (Refer to the previous section for details on Line 2 display loops and limited programming access.) Full Programming Mode permits all parameters to be viewed and modified. In this mode, the front panel keys change to Programming Mode Operations and certain user input functions are disabled.

MODULE ENTRY

The Programming Menu is organized into five modules. These modules

group together parameters that are related in function. The ! and @ keys are used to select the desired module. The displayed module is entered by pressing the P key.

MODULE MENU

Upon entering a module, a parameter selection sub-menu is provided to

choose the specific parameter type for programming. For example, this includes counter, rate and user input under the Input Parameter menu. Use the ! and @ keys to select the desired parameter type, and press the P key to enter the parameter menu.

Pro

OUtPUt

Output

Parameters

Pro

dISPLY

Display

Parameters

PARAMETER MENU

Upon entering the Parameter Menu, the P key is pressed to advance to a specific parameter to be changed. After completing the parameter menu, or upon pressing the D key, the display returns to the initial entry point for the parameter menu. For each additional press of the D key, the display returns to the previous level within the module until exiting the module entirely.

SELECTION/VALUE ENTRY

For each parameter, the top line display shows the parameter while the bottom line shows the selections/value for that parameter. The ! and @ keys are used to move through the selections/values for the parameter. Pressing the P key, stores and activates the displayed selection/value. This also advances the unit to the next parameter.

Numerical Value Entry

If the parameter is programmed for enter (Entr), the ! and @ keys are used to change the parameter values in any of the display loops.

The ! and @ keys will increment or decrement the parameter value. When the ! or @ key is pressed and held, the value automatically scrolls. The longer the key is held the faster the value scrolls.

For large value changes, press and hold the ! or @ key. While holding that key, momentarily press the opposite arrow key ( @ or ! ) to shift decades (10’s 100’s, etc), or momentarily press the D key and the value scrolls by 1000’s as the arrow key is held. Releasing the arrow key removes the decade or 1000’s scroll feature. The arrow keys can then be used to make small value changes as described above.

Pro

Port

Comms Port

Parameters

Pro

FACtrY

Factory Service

Parameters

+ 28 hidden pages