Red Lion LDA User Manual

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MODEL LD - LARGE DC VOLT/CURRENT/PROCESS DISPLAY
2.25" & 4" HIGH RED LED DIGITS
PROGRAMMABLE SCALING AND DECIMAL POINTS
PROGRAMMABLE USER INPUT
DUAL 5 AMP FORM C RELAY
ALUMINUM NEMA 4X/IP65 CASE CONSTRUCTION
RS232/RS485 SERIAL COMMUNICATIONS
U
R
L
US LISTED
IND. CONT. EQ.
51EB
U
R
C
PROCESS CONTROL EQUIPMENT
US LISTED
L
3RSD
UNIVERSALLY POWERED
Bulletin No. LDA-E
Drawing No. LP0673
Released 04/13
GENERAL DESCRIPTION
The Large Display is a versatile display available as a DC volt, current, or process meter with scaling, serial communications and dual relay outputs. The 5 digit displays are available in either 2.25" or 4" high red LED digits with adjustable display intensities. The 2.25" high models are readable up to 130 feet. The 4" high models are readable up to 180 feet. Both versions are constructed of a NEMA 4X/IP65 enclosure in light weight aluminum.
All models also come with dual Form C relay outputs and RS232 / RS485 serial communications.
SAFETY SUMMARY
All safety regulations, local codes and instructions that appear in this and corresponding literature, or on equipment, must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
CAUTION: Risk of electric shock.
The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system.
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
LD2A
LD4A
LD Plug Panel Meter Plug for LD models LDPLUG00
2.25" High 5 Digit Red LED Volt/Current Meter w/ Relay Output and RS232/RS485 Serial Comms
4" High 5 Digit Red LED Volt/Current Meter w/ Relay Output and RS232/RS485 Serial Comms
LD2A05P0
LD4A05P0
SPECIFICATIONS
1. DISPLAY: 5 digit, 2.25" (57 mm) or 4" (101 mm) intensity adjustable Red LED (-99999 to 99999)
2. POWER REQUIREMENTS: AC POWER: 50 to 250 VAC 50/60 Hz, 26 VA DC POWER: 21.6 to 250 VDC, 11 W DC Out: +24 VDC @ 100 mA if input voltage is greater than 50 VAC/VDC
+24 VDC @ 50 mA if input voltage is less than 50 VDC
Isolation: 2300 Vrms for 1 min. to all inputs and outputs
3. INPUT RANGES: Jumper Selectable D.C. Voltages: 200 mV, 2 V, 20 V, 200 V, 10 V
INPUT
RANGE
200 mV 0.1% of span
10 V 0.1% of span
20 V 0.1% of span
200 V 0.1% of span
ACCURACY @
23 °C LESS
THAN 85% RH
2 V 0.1% of span
INPUT
IMPEDANCE
1.033 M
1.033 M
1.033 M
1.033 M
1.033 M
D.C. Currents: 200 µA, 2 mA, 20 mA, 200 mA
INPUT
RANGE
200 µΑ 0.1% of span
2 mA 0.1% of span
20 mA 0.1% of span
200 mA 0.1% of span
ACCURACY @
23 °C LESS
THAN 85% RH
INPUT
IMPEDANCE
1.111 K
111
11
1
D.C. Process: 4 to 20 mA, 1 to 5 VDC, 0/1 to 10 VDC
INPUT RANGE SELECT RANGE
4 - 20 mA Use the 20 mA range
1 - 5 VDC Use the 10V range
1 - 10 VDC Use the 10V range
4. OVERRANGE/UNDERRANGE INDICATION: Input Overrange Indication: “OLOL”. Input Underrange Indication: “ULUL”.
Display Overrange/Underrange Indication: “.....”/“-.....
MAX
INPUT
SIGNAL
75 VDC 10 µV 70 ppm /°C
75 VDC 0.1 mV 70 ppm /°C
250 VDC 1 mV 70 ppm /°C
250 VDC 1 mV 70 ppm /°C
250 VDC 10 mV 70 ppm /°C
SIGNAL
150 mA 1 µA 70 ppm /°C
500 mA 10 µA 70 ppm /°C
RESOLUTION
MAX
INPUT
RESOLUTION
15 mA 10 nA 70 ppm /°C
50 mA 0.1 µA 70 ppm /°C
TEMP.
COEFFICIENT
TEMP.
COEFFICIENT
DIMENSIONS In inches (mm)
X
Z
PART
NUMBER
Y
AIR PRESSURE STABILIZATION VENT
1
2.25
(57.15)
Y (Height)X (Length)
4 (101.6)16 (406.4)LD2A05P0
7.875 (200)26 (660.4)LD4A05P0
Z (Center)
12 (304.3)
22 (558.8)
5. A/D CONVERTER: 16 bit resolution
MOUNTING HOLE (.281")
MUST BE CONNECTED TO
TERMINAL #3 (TBA)
A/D Conversion Rate: 6 readings/sec.
6. DISPLAY RESPONSE TIME: 500 msec min.
7. USER INPUT: Software selectable pull-up (8.6 K) or pull-down resistor
(3.9 K) that determines active high or active low input logic. Trigger levels: VIL = 1.0 V max; VIH = 2.4 V min; V Response Time: 5 msec typ.; 50 msec debounce (activation and release)
MAX
= 28 VDC
8. COMMUNICATIONS:
Type: RS485 or RS232 Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.
Working Voltage: 50 V. Not Isolated from all other commons.
Data: 7/8 bits Parity: no, odd or even Baud Rate: 300 to 38.4 K Bus Address: Selectable 0 to 99, Max. 32 meters per line (RS485)
9. MEMORY: Nonvolatile E2PROM retains all programming parameters and max/min values when power is removed.
10. OUTPUT:
Type: Single FORM-C relay Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.
Working Voltage: 150 Vrms
Contact Rating: 5 amps @ 120/240 VAC or 28 VDC (resistive load), 1/8
H.P. @ 120 VAC (inductive load)
Life Expectancy: 100,000 minimum operations Response Time:
Turn On Time: 4 msec max. Turn Off Time: 4 msec max.
11. ENVIRONMENTAL CONDITIONS: Operating temperature: 0 to 65 °C Storage temperature: -40 to 70 °C Operating and storage humidity: 0 to 85% max. RH (non-condensing) Vibration to IEC 68-2-6: Operational 5 to 150 Hz, 2 g (1 g relay). Shock to IEC 68-2-27: Operational 30 g (10 g relay). Altitude: Up to 2,000 meters
12. CONNECTIONS:Internal removable terminal blocks Wire Strip Length: 0.4" (10 mm) Wire Gage: 24-12 AWG copper wire, 90°C rated insulation only Torque: 5.3 inch-lbs (0.6 N-m) max. Cable Diameter: Outside diameter must be 0.181" (4.6 mm) to 0.312" (7.9
mm) to maintain NEMA 4 rating of cord grips.
13. CONSTRUCTION: Aluminum enclosure, and steel side panels with textured black polyurethane paint for scratch and corrosion resistance protection. Meets NEMA 4X/IP65 specifications. Installation Category II, Pollution Degree 2.
14. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Listed, File # E137808, UL508, CSA C22.2 No. 14-M95
File # E179259, UL61010-1, CAN/CSA C22.2 No. 61010-1
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards Type 4X Enclosure rating, UL50 IECEE CB Scheme Test Report #E179259-A3-CB-1
Issued by Underwriters Laboratories, Inc.
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP65 Enclosure rating, IEC 529
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: Electrical Equipment for Measurement,
Control and Laboratory use.
Immunity to Industrial Locations:
Criterion BEN 61000-4-2Electrostatic discharge 4 kV contact discharge 8 kV air discharge Criterion BEN 61000-4-3Electromagnetic RF fields 10 V/m Criterion BEN 61000-4-4Fast transients (burst) 2 kV power 1 kV signal Criterion AEN 61000-4-5Surge 1 kV L-L, 2 kV L&N-E power Criterion BEN 61000-4-6RF conducted interference 3 V/rms
Voltage dip/interruptions
Criterion AEN 61000-4-11
0.5 cycle
Emissions:
Class AEN 55011Emissions
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit self-
recovers.
15. WEIGHT: LD2A05XX - 4.5 lbs (2.04 kg) LD4A05XX - 10.5 lbs (4.76 kg)
1.0 InstallIng the Meter
INSTALLATION
The meter meets NEMA 4X/IP65 requirements when properly installed.
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the operating temperature. Placing the unit near devices that generate excessive heat should be avoided. The unit should only be cleaned with a soft cloth and neutral soap product. Do NOT use solvents.
Continuous exposure to direct sunlight may accelerate the aging process of the front overlay. Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad of the unit.
2.0 settIng the JuMpers
INPUT RANGE JUMPER
This jumper is used to select the proper input range. The input range selected in programming must match the jumper setting. Select a range that is high enough to accommodate the maximum signal input to avoid overloads. To access the jumper, remove the side cover of the meter.
Warning: Exposed line voltage exists on the circuit boards. Remove all power to the meter and load circuits before accessing inside of the meter.
MOUNTING INSTRUCTIONS
This display is designed to be wall mounted or suspended from a ceiling truss or other suitable structure capable of supporting the LDA. Caution should be exercised when hanging the display to provide for the safety of personnel. If hanging the LDA, run the suspension cables (or chains) through the mounting bracket holes. For wall mounting use #10-32 size bolts.
20 V/200 V
10 V
200 MV/2 V
2 MA
200 µA
20 MA
200 MA
RANGE SELECT
654231
TBC
2
3.0 WIrIng the Meter
EMC INSTALLATION GUIDELINES
Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.
1. A unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
2. Use shielded cables for all Signal and Control inputs. The shield connection
should be made as short as possible. The connection point for the shield
depends somewhat upon the application. Listed below are the recommended
methods of connecting the shield, in order of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors, feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors, control
relays, transformers, and other noisy components.
4. Long cable runs are more susceptible to EMI pickup than short cable runs.
5. In extremely high EMI environments, the use of external EMI suppression
devices such as Ferrite Suppression Cores for signal and control cables is
effective. The following EMI suppression devices (or equivalent) are
recommended:
Fair-Rite part number 0443167251 (RLC part number FCOR0000) Line Filters for input power cables:
Schaffner # FN2010-1/07 (Red Lion Controls # LFIL0000)
6. To protect relay contacts that control inductive loads and to minimize radiated
and conducted noise (EMI), some type of contact protection network is
normally installed across the load, the contacts or both. The most effective
location is across the load.
a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide
varistor (MOV) across an AC inductive load is very effective at reducing EMI and increasing relay contact life.
b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor
switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI. Although the use of a snubber or varistor could be used. RLC part numbers: Snubber: SNUB0000 Varistor: ILS11500 or ILS23000
7. Care should be taken when connecting input and output devices to the
instrument. When a separate input and output common is provided, they
should not be mixed. Therefore a sensor common should NOT be connected
to an output common. This would cause EMI on the sensitive input common,
which could affect the instrument’s operation.
Visit RLC’s web site at http://www.redlion.net/Support/InstallationConsiderations. html for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.
WIRING OVERVIEW
Electrical connections are made via pluggable terminal blocks located inside the meter. All conductors should conform to the meter's voltage and current ratings. All cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that the power supplied to the meter (DC or AC) be protected by a fuse or circuit breaker. When wiring the meter, compare the numbers on the label on the back of the meter case against those shown in wiring drawings for proper wire position. Strip the wire, leaving approximately 0.4" (10 mm) bare lead exposed (stranded wires should be tinned with solder.) Insert the lead under the correct screw clamp terminal and tighten until the wire is secure. (Pull wire to verify tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two #18 AWG (1.02 mm), or four #20 AWG (0.61 mm). Use copper conductors only, with insulation rated at 90°C.
WIRING CONNECTIONS
Internal removable terminal blocks are used for power and signal wiring. Access to terminal blocks is through conduit fittings. Remove end plates with ¼" nut driver. For LD4 versions, all wiring is on right side of unit. For LD2 versions, power and relay wiring is on the right side and the input, serial, DC out and user input is on the left side.
Connect drain wire from shielded cable(s) to screw on side plate for proper grounding.
TBA
321
Front
TBB
465132
RIGHT SIDE VIEW
Front
LD2
RANGE SELECT
LD4
321
465321
654231
53421
TBC
31 2 4 56
TBD
1 234 5
LEFT SIDE VIEW
TBA
TBB
RANGE SELECT
TBC
TBD
Front
3.1 POWER WIRING
The power wiring is made via the 3 position terminal block (TBA) located
inside the unit (right side). The DC out power is located: LD2 - left side, LD4
- right side
Power
Terminal 1: VAC/DC + Terminal 2: VAC/DC ­Terminal 3: Protective Conductor
Terminal
+
-
L1
1
2
L2
TBA
3
DC Out Power
Terminal 4: + 24 VDC OUT Terminal 6: User Common
3
+ EXC
4
USER COMM
6
TBC
3.2 USER INPUT WIRING
ANALOG COMM
200 MA DC MAX.
ANALOG COMM
34
The User Input is located: LD2 - left side, LD4 - right side
Sinking Logic Sourcing Logic
Terminal 5: User Input Terminal 6: User Comm
5
USER
6
USER COMM
3.3 SETPOINT (OUTPUT) WIRING
The setpoint relays use a six position terminal block (TBB) located inside the
(right side).
N.C. 1
Terminal 1: NC 1 Terminal 2: NO 2 Terminal 3: Relay 1 Common Terminal 4: NC 1 Terminal 5: NO 2 Terminal 6: Relay 2 Common
1
2
N.O. 1
COMM 1
3
N.C. 2
4
5
N.O. 2
COMM 2
6
TBB
TBC
+
5
-
USER
6
USER COMM
TBC
3.4 INPUT WIRING
Before connecting signal wires, the Input Range Jumper should be verified
for proper position.
TBC
VOLT INPUT
INPUT COMMON
CURRENT INPUT
+24 VDC EXC.
USER INPUT
USER/EXC. COMMON
1
2
3
4
20 V/200 V 10 V 200 MV/2 V 200 µA 2 MA 20 MA 200 MA
5
6
3.5 INPUT SIGNAL WIRING
Voltage Signal (self powered)
Terminal 1: +VDC Terminal 2: -VDC
Current Signal (self powered)
Terminal 3: +ADC Terminal 2: -ADC
Current Signal (2 wire requiring excitation)
Terminal 4: +EXC Terminal 3: +ADC
CAUTION: Analog common is NOT isolated from user input
common. In order to preserve the safety of the meter application, the DC common must be suitably isolated from hazardous live earth referenced voltage; or input common must be at protective earth ground potential. If not, hazardous voltage may be present at the User Input and Input Common terminals. Appropriate considerations must then be given to the potential of the input common with respect to earth ground. Always connect the analog signal common to terminal 2.
Current Signal (3 wire requiring excitation)
Terminal 3: +ADC (signal) Terminal 2: -ADC (common) Terminal 4: +EXC
VOLT
1 2
200 VDC MAX.
+
-
out
ANALOG COMM
CURRENT
2
I
COMM
out
+ EXC.
CURRENT
CURRENT
2
3
Load
+
-
3
2 WIRE
TRANSMITTER
-
+ EXC.
4
+
4
Voltage Signal (3 wire requiring excitation)
Terminal 1: +VDC (signal) Terminal 2: -VDC (common) Terminal 4: +EXC
VOLT
1
V
3 WIRE TRANSMITTER
3.6 SERIAL WIRING
The serial connections are made via terminal block TBD located inside the
unit on the left side for the LD2 and on the right side for the LD4.
TXD
1
232
2
3
4
485
5
1
2
3
TBD
RXD
COMM
A
B
RS232 Communications
RS232 is intended to allow two devices to communicate over distances up to 50 feet. Data Terminal Equipment (DTE) transmits data on the Transmitted Data (TXD) line and receives data on the Received Data (RXD) line. Data Computer Equipment (DCE) receives data on the TXD line and transmits data on the RXD line. The LD emulates a DTE. If the other device connected to the meter also emulates a DTE, the TXD and RXD lines must be interchanged for communications to take place. This is known as a null modem connection. Most printers emulate a DCE device while most computers emulate a DTE device.
Some devices cannot accept more than two or three characters in succession without a pause in between. In these cases, the meter employs a busy function.
As the meter begins to transmit data, the RXD line (RS232) is monitored to determine if the receiving device is “busy”. The receiving device asserts that it is busy by setting the RXD line to a space condition (logic 0). The meter then suspends transmission until the RXD line is released by the receiving device.
LD METER RECEIVING DEVICE
+5V
Transmit Enable
47K
47K
B (-)
5
A (+)
4
Terminal Block Connection Figure
3
COMM.*
RS485 Communications
The RS485 communication standard allows the connection of up to 32 devices on a single pair of wires, distances up to 4,000 ft. and data rates as high as 10M baud (the LDA is limited to 38.4k baud). The same pair of wires is used to both transmit and receive data. RS485 is therefore always half-duplex, that is, data cannot be received and transmitted simultaneously.
Terminal Block Connection Figure
* OPTIONAL
4.0 revIeWIng the Front Buttons and dIsplay
BUTTON DISPLAY MODE OPERATION PROGRAMMING MODE OPERATION
PAR Access Programming Mode Store selected parameter and index to next parameter
Index display through selected displays
SEL
Resets display
RST
Advance through selection list/select digit position in parameter value
Increment selected digit of parameter value
OPERATING MODE DISPLAY DESIGNATORS
MAX - Maximum display capture value MIN - Minimum display capture value
“1” - To the left of the display indicates setpoint 1 output activated. “2” - To the left of the display indicates setpoint 2 output activated.
Pressing the SEL button toggles the meter through the selected displays. If display scroll is enabled, the display will toggle automatically every four seconds
between the enabled display values.
5
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