No part of this publication, or any software included with it, may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, including photocopying, electronic, mechanical, recording or otherwise,
without the prior written permission of the copyright holder.
Red Lion Controls provides this document as is, without warranty of any kind either expressed or implied including, but
not limited to, the implied warranties of merchantability and fitness for a particular purpose. Red Lion may make
changes of improvements in the equipment, software, or specifications described in this document at any time and
without notice. These changes may be incorporated in new releases of this document.
This document may contain technical inaccuracies or typographical errors. Red Lion and its subsidiaries waive
responsibility for any labor, materials, or costs incurred by any person or party as a result of using this document.
Red Lion and any of its subsidiaries or other affiliates shall not be liable for any damages (including, but not limited to,
consequential, indirect or incidental, special damages, or loss of profits or data) even if they were foreseeable and Red
Lion has been informed of their potential occurrence arising out of or in connection with this document or its use.
Computer Software Copyrights
The products described in this manual include copyrighted Red Lion computer programs stored in semi-conductor
memories or other media. Laws in Canada, the United States and other countries preserve for Red Lion certain rights for
copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted
computer program. Accordingly, any copyrighted Red Lion computer programs contained in the Red Lion products
described in this manual may not be copied without the express written permission of Red Lion.
Furthermore, the purchase of Red Lion products shall not be deemed to grant either directly or by implication,
estoppels, or otherwise, any license under the copyrights, patents or patent applications of Red Lion, except for the
normal non-exclusive, royalty-free license to use that arises by operation of laws in the sale of a product.
Federal Communication Commission Interference Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation.
FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's
authority to operate this equipment.
To comply with FCC RF exposure limits for general population/uncontrolled exposure, the antenna(s) used for this transmitter must
be installed to provide a separation distance of at least 20 cm from all persons and must not be collocated or operating in
conjunction with any other antenna or transmitter.
Industry Canada
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1)
this device may not cause interference, and (2) this device must accept any interference, including interference that may cause
undesired operation of the device.
This radio transmitters BT-5630v2 / BT-5830v2 (IC: 2991A-BT5X30V2) and BT-5730v2 have been approved by Industry Canada to
operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna
type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are
strictly prohibited for use with this device.
A portable duct-type antenna with 3dBi gain and 50 ohm impedance is the approved antenna type.
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain
should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful
communication.
To comply with Industry Canada RF exposure limits for general population/uncontrolled exposure, the antenna(s) used for this
transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be collocated or
operating in conjunction with any other antenna or transmitter.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est
autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter
tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et
d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage
radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope
rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante.
Le présent émetteur radio (identifier le dispositif par son numéro de certification ou son numéro de modèle s'il fait partie du matériel
de catégorie I) a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés ci -dessous et ayant un gain
admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste, ou don t le
gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.
Liability Notice
While every effort has been made to achieve technical accuracy, information in this document is subject to change
without notice and does not represent a commitment on the part of Red Lion Controls, or any of its subsidies, affiliates,
agents, licensors, or resellers. There are no warranties, express or implied, with respect to the content of this document.
These products should not be used to replace proper safety interlocking. No software-based device (or any other solid-state device)
should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety. In particular, Red
Lion disclaims any responsibility for damages, either direct or consequential, that result from the use of this equipment in any
application.
All power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods and in accordance with the
authority having jurisdiction.
Suitable for use in Class I, Division 2, Groups A, B, C and D hazardous locations, or non-hazardous locations only.
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1, DIVISION 2.
WARNING – EXPLOSION HAZARD – WHEN IN HAZARDOUS LOCATIONS, DISCONNECT POWER BEFORE REPLACING OR WIRING
MODULES.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS
KNOWN TO BE NONHAZARDOUS.
These products are operator interface units to be used within control panels. These devices are intended for use in Class I, Division
2, Hazardous Locations, industrial control applications. The enclosure shall be suitable for the location.
AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX
Ces produits ne doivent pas être utilisés pour remplacer le verrouillage de sécurité approprié. Aucun dispositif basé sur un logiciel
(ou tout autre dispositif à l'état so lide) devraient jamais être conçus pour être responsable de l'entretien de l'équipement
consécutifs ou la sécurité du personnel. En particulier, Red Lion décline toute responsabilité pour les dommages, directs ou indirects,
résultant de l'utilisation de cet équipement dans n'importe quelle application.
Tout courant, câblage entrée et sortie (I / O) doit être conforme aux méthodes de câblage à la Classe I, Division 2 et conformément à
l'autorité compétente.
Cet appareil est adapté pour utilisation en Classe I, Division 2, Groupes A, B, C, D endroits dangereux ou endroits non-dangereux.
AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE À LA CONFORMITÉ DE CLASSE I,
DIVISION 2
AVERTISSEMENT – RISQUE D’EXPLOSION – LORSQUE DANS DES ENDROITS DANGEREUX, DÉBRANCHEZ LE CORDON
D'ALIMENTATION AVANT DE REMPLACER OU DE BRANCHER LES MODULES.
AVERTISSEMENT – RISQUE D’EXPLOSION – NE DÉBRANCHEZ PAS L'ÉQUIPEMENT À MOINS QUE L'ALIMENTATION AIT ÉTÉ COUPÉE
OU QUE L’ENVIRONNEMENT EST CONNU POUR ÊTRE NON DANGEREUX.
Ces produits sont des unités d'interface opérateur qui doivent être utilisés à l'intérieur des panneaux de commande. Ces appareils
sont destinés à une utilisation en Classe I, Division 2, zones dangereuses, applications de contrôle industriel. L'enclos doit être
adapté à l’environnement.
Change history
Version
Date
Description
1.15
May 23, 2014
Add UL Warnings
1.14
November 30, 2012
Updated to cover BT-57xx LTE models
1.13
February 15, 2012
Updated to cover BT-5x30 Wi-Fi models
1.10
September 27, 2010
Update event and store and forward sections
Update environmental specifications
1.2 Modem features ...................................................................................................................................................... 11
2.1 Connecting to the modem ....................................................................................................................................... 25
4.2 WAN Setup ............................................................................................................................................................... 30
5.1 Ethernet and USB LAN ............................................................................................................................................. 33
5.2 LAN configuration .................................................................................................................................................... 33
5.4 DHCP server ............................................................................................................................................................. 34
5.5 Dial-up Networking (DUN) over serial ..................................................................................................................... 34
6IP Networking Features ..................................................................................................................................... 35
6.3 IP pass-through ........................................................................................................................................................ 37
6.4 Dynamic IP registration ............................................................................................................................................ 38
6.5 IP Security (IPSEC) .................................................................................................................................................... 38
6.6 Access Control List (ACL) .......................................................................................................................................... 39
7 Serial IP ............................................................................................................................................................. 41
8.3 Configuring the modem for GPS reporting .............................................................................................................. 43
9.1 Digital Output control .............................................................................................................................................. 45
9.2 Digital Input state query .......................................................................................................................................... 45
9.3 Analog Input value query ......................................................................................................................................... 46
10.2 Store and forward ................................................................................................................................................ 47
11.1 Mounting the BT-5x00v2 series modem ............................................................................................................. 49
11.2 Mounting the BT-6000 series modem ................................................................................................................. 49
11.5 USB cable ............................................................................................................................................................. 51
11.6 Serial cable ........................................................................................................................................................... 51
11.7 Power source ....................................................................................................................................................... 51
12.5 Sending AT Commands ........................................................................................................................................ 65
12.6 Dial-Up Networking in Windows ......................................................................................................................... 67
12.8 Customer Support ............................................................................................................................................... 69
Figure 2 - IP pass-through mode ........................................................................................................................................... 11
Figure 3 – Serial connector (looking at back of modem) ...................................................................................................... 23
Figure 4 – The different ways to connect to a modem ......................................................................................................... 25
Figure 5 – Connecting to a remote modem .......................................................................................................................... 26
Figure 6 – Confirming the success of activation ................................................................................................................... 30
Figure 7 – Editing the account information .......................................................................................................................... 31
Figure 8 – Testing the connection ......................................................................................................................................... 32
Figure 9 – Default LAN IP configuration ................................................................................................................................ 33
Figure 10 – Sample modem configuration for communicating with a device that has the IP 10.127.0.17 ......................... 34
Figure 16 – Serial IP ............................................................................................................................................................... 41
Figure 18 – Modem with good signal strength ..................................................................................................................... 57
Figure 19 – Phone number being displayed on the Modem Diagnostic screen after activation ......................................... 57
Figure 20 – WAN IP being displayed after the modem successfully connects to the cellular network ............................... 58
Figure 21 – Upgrading the firmware ..................................................................................................................................... 64
Figure 22 – Creating a new connection in Windows XP ....................................................................................................... 67
Tables
Table 1 – Modem features .................................................................................................................................................... 12
Table 2 – General specifications ........................................................................................................................................... 13
Table 6 – DC 2.5mm Barrel adapter (BT-6000) ..................................................................................................................... 18
Table 7 – Power consumption ................................................................................................. Error! Bookmark not defined.
Table 10 – DHCP IP assignment ............................................................................................................................................ 33
Table 11 – NMEA messages information .............................................................................................................................. 43
Table 12 – dB loss per 100 feet of cable type ....................................................................................................................... 49
1 Product Overview
Type
CDMA EvDO.A
GSM EDGE
GSM HSPA
LTE
MobilityPro™ Gateway
Standalone GPS
BT-5600v2
BT-5800v2
BT-5700v2
Standalone GPS with Wi-Fi
BT-5630v2
BT-5830v2
BT-5730v2
IndustrialPro™ Gateway
4-pin power connector
BT-6600
BT-6800
BT-6700
Screw-block power connector
BT-6601
BT-6401
BT-6801
BT-6701
PoE power input
BT-6601EB
BT-6401EB
BT-6801EB
BT-6701EB
Ethernet Switch
BT-6621
BT-6421
BT-6821
BT-6721
1.1 Introduction
The BlueTree 5000v2 and 6000 series modems are rugged cellular modems built to provide simple and reliable
communication over a CDMA or GSM cellular data networks. They are typically used in applications such as Public
Safety, Transportation, Vehicle Tracking, Telemetry, SCADA, Remote / Temporary Offices, Landline Replacement, and
WAN backup / Business Continuity.
The models covered by this document are:
The modem supports two operational modes: router mode, and IP pass-through mode.
1.1.1 Router mode
In Router mode, which is the default mode, the modem manages local and wireless connections independently, and is
capable of routing data packets back and forth between the two.
Figure 1 - Router mode
The modem manages two connections at the same time, thus acting as a gateway/router:
Cellular WAN connection: This is the Wide Area Network connection to the cellular network/Internet. The
modem can be configured to automatically and autonomously establish a packet data connection to the cellular
carrier and acquire a WAN IP address.
LAN connection: This is the local connection between the modem and any device attached to its Serial / Ethernet
/ USB ports. In the case of Ethernet and USB, the modem acts as a DHCP server and assigns a private LAN IP
address to the attached device.
The modem then routes packets back and forth between its WAN and LAN connections, and in turn allows the locally
attached device to communicate with computers or devices at a remote location.
1.1.2 IP pass-through mode
In IP pass-through mode, the modem assigns its WAN IP address directly to the attached host, thus becoming a fully
transparent actor in the communication process. The modem remains reachable through its reserved TCP and UDP ports
so that remote administration and configuration is still possible. Note that this mode allows only one IP address to be
assigned to the first connected device via DHCP (This configuration is not recommended for BT-6x21).
1.2 Modem features
Figure 2 - IP pass-through mode
Table 1 – Modem features
3 different data connection
interfaces
Serial/RS-232/COM, Ethernet, and USB
Ethernet switch
Available on the BT-6x21 models only. These models have an embedded 5port Ethernet switch.
Power-over-Ethernet
Models ending in EB (BT-6x01EB) are models with built in power sourcing.
Power-over-Ethernet compatible devices can be powered simply by
connecting it to the modem’s Ethernet port.
Autonomous & persistent
connection management
Fully integrated TCP/IP protocols allow the modem to connect
autonomously to the packet network (Internet). This feature enables
capabilities such as: in-call diagnostic, Serial-IP, stand-alone GPS, remote
configuration and remote firmware upgrades.
DHCP server
The modem’s DHCP server allows easy administration and setup of the local
network by automating IP address assignment
IP pass-through
The modem can assign its WAN IP address to the attached host, thus
disabling the DHCP server’s Network Address Translation. Even when
performing pass-through, the modem remains reachable for remote
administration through its reserved TCP ports.
IP security
The modem can be configured with up to 10 IPSEC tunnels for increased
security in communications.
In-call diagnostic
The user can get modem status information while in a data call, without
interrupting the data session
Serial IP
The modem can provide a reliable means of communication with serial-only
legacy devices. It can encapsulate data coming from the serial port into a
TCP or UDP packet and send it to a remote server on the packet network or
Internet. It can decapsulate IP packets coming from the network and send
raw data to the serial port.
Remote configuration
The modem can be remotely configured or diagnosed using BlueVue Device
Manager or a terminal session
Remote firmware upgrade
The modem’s firmware can be remotely upgraded using BlueVue Device
Manager software
Password protection
The modem’s configuration can be protected from tampering by requesting
the user to enter a password before the existing modem configuration can
be viewed or modified
Integrated GPS receiver
BT-5000v2 models include a GPS receiver for Automatic Vehicle Location
(AVL). The modem can report this positioning data locally to any of the local
data interfaces (serial, Ethernet, or Ethernet-over-USB), and/or remotely to
a predefined server (see stand-alone).
Standalone GPS
BT-5000v2 modems can be used for remote asset tracking by sending GPS
data to a remote server without the need for a client application or
computer connected to the modem.
Store and forward
If a unit loses its connection to the cellular network, the event data being
collected from I/O, GPS and other sources will be stored in memory and
automatically forwarded when the connection is reestablished. This is
available when using TCP (with or without BEP ACK) or UDP (with BEP ACK
only).
Inputs and outputs
Sensors can be connected to the I/O ports of the modem. Depending on
models, the modem is capable of monitoring up to four digital inputs for
any change in state, and up to three analog inputs for changes in gradient
data sources. The modem also has up to three digital outputs that can be
used to remotely trigger relays.
The inputs and outputs can be used with the event reporting protocol to
allow automatic reports and triggers.
Event reporting
The modem can send a report to up to 10 destinations when a user-defined
event is triggered. Up to 30 events can be defined based on I/O signals, GPS
data, RF status. The modem has an embedded event reporting protocol
that automatically formats the messages reported to the remote server.
Mobile Originated Management
The modem can connect to a remote server and perform management
actions (firmware upgrade, configuration changes …). This feature uses
Event Reporting.
Partner apps
The modem can host partner applications used for example to report
cellular traffic usage, vehicle diagnostics, alarms, …
Wireless interfaces
CDMA EvDO.A models
Dual-band CDMA2000 EVDO Rev. A (with diversity)
Backward compatible with 1xRTT and IS95
GSM EDGE Models
Quad-band 850/900/1800/1900 GSM
Backward compatible with Quad-band GPRS/UMTS
BT-5xxxv2 series: 1x USB 2.0 type B
BT-6xxx series: 1x USB 2.0 mini B
LED indicators
Power, WAN, Signal, RS232, GPS, Ethernet Link & Activity
Dimensions
BT-6x0x: 120 x 96 x 32 mm (4.7 x 3.77 x 1.25"), 453g (1.0 lb)
BT-6x21: 120 x 96 x 51 mm (4.7 x 3.77 x 2.00"), 500g (1.1 lb)
BT-5xx0v2: 159 x 127 x 53 mm(6.26 x 5.00 x 2.09”), 500g (1.1 lb)
Power Input
8 - 30 VDC (12 VDC nominal), Power over Ethernet on BT-6x01EB
1.3 Specifications
1.3.1 General specifications
Table 2 – General specifications
Power consumption
See Table 6
Environmental
BT-5000v2 series
Operating Temp: -40 to +85°C (-40 to 185°F)
Shock & Vibration: MIL-STD 810F/202G
Humidity: 5 to 95% non-condensing
BT-6000 series
Operating Temp: -40 to +85°C (-40 to 185°F)
Shock & Vibration: IEC 60068-2-1/2/6/27/30, DNV 2.4 3.7/8/9, MIL-STD 810F/202G
Humidity: 5 to 95% non-condensing
Certification
Hazardous Locations - Class I, Div. 2, Groups A,B,C,D, UL1604
Electrical Safety - UL508/CSA22.2/14 (CUL)
EMC- FCC, part 15 and Industry Canada, ICES-003
PTCRB (GSM), CE, R&TTE
1.3.2 Mechanical specifications BT-5xx0v2
1.3.3 Mechanical specifications BT-6000
1.3.4 Power specifications and consumption
O3IGN
GNDPOS
Power connector
(facing modem)
Pin
Name
Description
1
GND
Ground
2
POS
Power supply input (8 to 30 VDC)
3
IGN
Ignition sense input (switches modem on or off)
4
O3
Digital Output 3
OUTIN
GNDPOS
Power connector
(facing modem)
Pin
Name
Description
1
GND
Ground
2
POS
Power supply input (8 to 30 VDC)
3
IN
Digital and analog input
4
OUT
Digital Output
Power is supplied to the modem via:
4-pin Molex connector for the BT-6x00 and BT-5x00v2 models
4-pin screw terminal for the BT-6x01, BT-6x01EB and BT-6x21 models
DC 2.5mm barrel plug for all BT-6000 models
Power over Ethernet for all BT-6x01EB models
1.3.4.1 4-pin Molex Connector (BT-5xxxv2)
Power is supplied to the modem via the 4-pin Molex connector on the rear panel for BT-5x00 v2 models. The pins are
described as follows:
Table 3 - 4-pin Molex connector (BT-5000v2)
1.3.4.2 4-pin Molex Connector (BT-6x00)
Power is supplied to the modem via the 4-pin Molex connector on the front panel for the BT-6x00 models. The pins are
described as follows:
Table 4 - 4-pin Molex connector (BT-6x00)
1.3.4.3 4-pin Screw Terminal (BT-6xx1)
Power connector
(facing front)
Pin
Name
Description
1
GND
Ground
2
PWR+
Power supply input (8 to 30 VDC)
3
OUT
Digital output
4
IN
Digital and analog input
Power connector
(facing left side)
Pin
Name
Description
Sleeve
GND
Ground
Tip
PWR+
Power supply input (8 to 30 VDC)
Typical power consumption (Watts)
Model
Standby
Transmitting
minimum
Transmitting
maximum
BT-5600v2
1.5
2.1
3.0
BT-5800v2
1.5
2.7
5.1
BT-6401
1.4
2.0
5.0
BT-6421
2.7
3.4
6.4
BT-660x
1.4
2.0
2.9
BT-6621
3.0
3.6
4.5
BT-680x
1.4
2.6
5.0
BT-6821
3.0
4.2
6.6
BT-670x
1.6
2.6
6.9
BT-6721
3.3
4.3
8.7
Power is supplied to the modem via the 4-pin Screw Terminal on the front panel for the BT-6xx1 models. The pins are
described as follows:
Table 5 - 4-pin screw terminal (BT-6xx1)
1.3.4.4 DC 2.5mm Barrel Adapter
Power is supplied to the modem via the barrel adapter on the left side of all BT-6000 series modems. The contacts are
described as follows:
Table 6 – DC 2.5mm Barrel adapter (BT-6000)
WARNING:
DC 2.5mm Barrel Adapter shall not be used in hazardous locations.
1.3.4.5 Power specification
Power input to the modem is protected against reverse polarity and over-voltage.
The modem’s power consumption is as follows:
Wiring instructions are provided in the Hardware Installation section.
All modems are equipped with protection for reversed polarity and power surges over 33 volts. The modems are
equipped with an internal 3 Amp fuse. When using the 4 pin Molex connector / power accessory cable supplied by
BlueTree Wireless, an extra 2 Amp fuse is also included (5600v2, 5800v2).