Red Lion IFMR User Manual

M1865G

IFMR

123

465

10 1211

OUT

120/240

VAC

5 AMP 5 AMP

VAC

120/240

OVERRIDE

+12V

60mA

ALARM ALARM

RESET

INPUT

COMM

SEE THE IFMR BULLETIN

85-250 VAC 50/60HZ 5.5W

CFG0

SRC.

LOGIC

MODE

CFG2

CFG1

SINK

FOR SET-UP INSTRUCTIONS.

4.20 REF

1.08

3.12

(27.5)

(106.7)

(79.2)

M1864G

OUT

8 7

IFMR

S T A T U S

RED LION CONTROLS

SPEED CONDITIONS.

SEE THE IFMR BULLETIN.

WARNING: THIS DEVICE MUST NOT

BE USED AS PRIMARY PROTECTION

AGAINST HAZARDOUS OPERATING

MADE IN U.S.A.YORK, PA.

Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net

MODEL IFMR - DIN-RAIL SPEED SWITCH

Bulletin No. IFMR-J Drawing No. LP0341 Released 04/09

 SIMPLE ON-LINE TRIP FREQUENCY SETTING (USING ACTUAL

INPUT SIGNAL OR FREQUENCY GENERATOR)

 USER SETTABLE TRIP FREQUENCY FROM 0.1 Hz to 25 KHz  OVER-SPEED, UNDER-SPEED, AND ZERO-SPEED DETECTION  RELAY LATCHING, ALARM OVERRIDE, AND ALARM RESET

FUNCTIONS

 PROGRAMMABLE INPUT CIRCUIT ACCEPTS OUTPUTS FROM

A VARIETY OF SENSORS

 HYSTERESIS AND OFFSET FUNCTIONS AVAILABLE  85 to 250 VAC and 9 to 32 VDC VERSIONS AVAILABLE  INPUT AND RELAY STATUS INDICATION LED’S

UL Recognized Component, File # E137808

DESCRIPTION

The Model IFMR accepts a frequency input, and controls a single relay (SPDT) based on the value of the input frequency. The Trip frequency can be set to any value from 0.1 Hz to 25 KHz. The IFMR can be set to trip on overspeed, or underspeed (including zero speed). Offset and hysteresis values can be incorporated into the trip setting to eliminate output chatter. LED indicators for both the Input signal and the Relay status are provided. Two separate input connections for external push-buttons are also provided. One external input overrides the trip detection function, and holds the relay in the release state as long as the input is pulled to common. The other external input clears a latched trip condition when pulled to common.

The IFMR utilizes a seven position DIP switch, a rotary switch, a pushbutton and two indication LEDs to accomplish input circuit configuration, operational parameter set-up, input signal, and relay status indication. The input circuitry is DIP switch selectable for a variety of sources.

The indication LEDs are used during normal operation to display the input signal and relay status of the IFMR. These LEDs are also used to provide visual feedback to the user of the current parameter settings during parameter set-up.

DIMENSIONS In inches (mm)

installation and operation of the unit.

CAUTION: Risk of Danger.

Read complete instructions prior to

CAUTION: Risk of electric shock.

The IFMR operates in one of six output modes, as selected by the user. The programmable Minimum Response Time provides optimum response vs. input filtering for any input frequency. The offset and hysteresis settings provide flexible adjustment of the relay trip and release points.

The unit is equipped with a universal mounting foot for attachment to standard DIN style mounting rails, including top hat profile rail according to EN 50 022 - 35 x 7.5 and 35 x 15, and G profile rail according to EN 50 035 - G32.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

WARNING: SPEED SWITCHES MUST NEVER BE USED AS

PRIMARY PROTECTION AGAINST HAZARDOUS OPERATING

CONDITIONS. Machinery must first be made safe by inherent design, or the installation of guards, shields, or other devices to protect personnel in the event of a hazardous machine speed condition. The speed switch may be installed to help prevent the machine from entering the unsafe speed.

SPECIFICATIONS

1. POWER: AC Powered Versions: 85 to 250 VAC; 48 to 62 Hz; 5.5 VA DC Powered Versions: 9 to 32 VDC; 2.0 W

Power Up Current: Ip = 600 mA for 50 msec max.

2. SENSOR POWER: (AC version only) +12 VDC 25% @ 60 mA max.

3. OPERATING FREQUENCY RANGE: 0 Hz to 25 KHz

4. SIGNAL INPUT: DIP switch selectable to accept signals from a variety of sources, including switch contacts, outputs from CMOS or TTL circuits, magnetic pickups, and all standard RLC sensors. Current Sourcing: Internal 1 K pull-down resistor for sensors with current

sourcing output. (Max. sensor output current = 24 mA @ 24 V output.)

Current Sinking: Internal 3.9 K pull-up resistor for sensors with current

sinking output. (Max. sensor current = 3 mA.)

Low Bias: Input trigger levers V

sensitivity when used with magnetic pickups.

Hi Bias: Input trigger levels V Max. Input Signal: ±90 V; 2.75 mA max. (with both Current Sourcing and

= 0.25 V, VIH = 0.75 V; for increased

= 2.5 V, VIH = 3.0 V; for logic level signals.

Current Sinking resistors switched off).

ORDERING INFORMATION

PART NUMBERS FOR AVAILABLE

MODEL NO. DESCRIPTION

IFMR Speed Switch IFMR0036 IFMR0066

SUPPLY VOLTAGES

9 to 32 VDC 85 to 250 VAC

AC VERSION

SUPPLY

POWER

DC VERSION

INPUT (GREEN)

RELAY (RED)

+5V

INPUT LED

RELAY LED

MODE

CFG2

CFG1

CFG0

BCD

SWITCH

BCD

INPUTS

PUSH

BUTTON

INPUT

DIP SWITCH INPUTS

PROCESS CIRCUITRY

S3 SINK

3.9K

S1 SRC

10.0K

0.1µf

470pf

33.2K

8.06K

54.9K

392K

10K

S2 LOGIC

+12V

+5V +5V

+12V +12V

INPUT SIGNAL

9 to 32 VDC

N.O.

COMM.

N.C.

+12V

POWER

SUPPLY

+5V+5V

ALARM

OVERRIDE

ALARM

RESET

SUPPLY 12 VDC

SIGNAL

INPUT

COMMON

ALARM

OVERRIDE

ALARM

RESET

SENSOR

INPUT

PUSH

SWITCHING

CIRCUIT

(60 mA)

10K

100K

0.1µf 0.1µf

(AC VERSION ONLY)

RELAY

POWER

85 to 250

VAC

SWITCHING

CIRCUIT

SPECIFICATIONS (Cont’d)

5. CONTROL INPUTS: Active low (V

VDC through a 100 K resistor (I Alarm Reset: Unlatches the relay when pulled to common while the input

frequency is in the release region.

Alarm Override: Causes the IFMR to unconditionally release the relay

when pulled to common.

6. RELAY CONTACT OUTPUT: FORM “C” (SPDT) contacts max. rating.

5 A @ 120/240 VAC or 28 VDC (resistive load), 1/8 H.P. @ 120 VAC (inductive load). The operate time is 5 msec nominal and the release time is 3 msec nominal.

7. RELAY LIFE EXPECTANCY: 100,000 cycles at max. rating. (As load

level decreases, life expectancy increases.)

8. ACCURACY: 0.1% of the trip frequency setting.

9. INPUT IMPEDANCE: 33 K min. with the sink and source DIP switches

in the OFF positions. (See Block Diagram)

10. MINIMUM RESPONSE TIME: From 5 msec. +1 period to 10 sec. +1

period in ten steps (excluding relay operate time).

11. HYSTERESIS AND OFFSET: From 0.25% to 33.33% of Trip Frequency

in nine steps. Hysteresis and/or Offset can also be set to 0 (Disabled).

12. INPUT AND POWER CONNECTIONS: Screw in terminal blocks

13. ISOLATION BREAKDOWN VOLTAGE (Dielectric Withstand):

2200 V between power & input, and power & output; 500 V between input & output for 1 minute.

14. CERTIFICA TIONS AND COMPLIANCES:

SAFETY

UL Recognized Component, File #E137808, UL508, CSA 22.2 No. 14

Recognized to U.S. and Canadian requirements under the Component Recognition Program of Underwriters Laboratories, Inc.

IECEE CB Scheme Test Certificate # UL1683A-176645/USA,

CB Scheme Test Report # 97ME50135-042297

Issued by Underwriters Laboratories, Inc.

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment

for measurement, control, and laboratory use, Part 1.

= 0.5 V max.) internally pulled up to 5

= 50 μA). Response Time = 1 msec.

SNK

ELECTROMAGNETIC COMPATIBILITY Immunity to EN 50082-2

Electrostatic discharge EN 61000-4-2 Level 2; 4 Kv contact

Level 3; 8 Kv air

Electromagnetic RF fields EN 61000-4-3 Level 3; 10 V/m2

80 MHz - 1 GHz

Fast transients (burst) EN 61000-4-4 Level 4; 2 Kv I/O

Level 3; 2 Kv power

RF conducted interference EN 61000-4-6 Level 3; 10 V/rms

150 KHz - 80 MHz

Power frequency magnetic fields

EN 61000-4-8 Level 4; 30 A/m

Emissions to EN 50081-2

RF interference EN 55011 Enclosure class A

Power mains class A

Notes:

1. This device was designed for installation in an enclosure. To avoid electrostatic discharge, precautions should be taken when the device is mounted outside an enclosure. When working in an enclosure (ex. making adjustments, setting switches, etc.) typical anti-static precautions should be observed before touching the unit.

2. For operation without loss of performance: Unit is mounted on a rail in a metal enclosure (Buckeye SM7013-0 or

equivalent) and I/O cables are routed in metal conduit connected to earth ground.

Refer to the EMC Installation Guidelines section of this bulletin for

additional information.

15. ENVIRONMENTAL CONDITIONS: Operating Temperature: 0 to 50°C Storage Temperature: -40 to 80°C Operating and Storage Humidity: 85% max. (non-condensing) from 0°C to

50°C.

Vibration according to IEC 68-2-6: Operational 5 to 150 Hz in X, Y, Z

direction for 1.5 hours, 2 g’s.

Shock according to IEC 68-2-27: Operational 30 g’s (10 g relay), 11 msec

in 3 directions.

Altitude: Up to 2000 meters

16. CONSTRUCTION: Case body is black, high impact plastic. Installation Category II, Pollution Degree 2

17. WEIGHT: 6 oz. (0.17 Kg)

BLOCK DIAGRAM

OVERVIEW

The Model IFMR continuously monitors the input signal and controls an output relay based on the frequency of the input signal, the chosen Operation Mode (Underspeed or Overspeed), and the Trip and Release points the user has selected. The green Input LED blinks at the rate of the input frequency. At about 100 Hz, the Input LED will appear to be solid on. At very low frequencies, the Input LED blinks slowly and may also appear to be solid on. A loss of signal may also cause the Input LED to remain on, depending on the DIP switch setup. In this case, the red Relay LED also turns on. The IFMR indicates the status of the relay with the Relay LED (Red). Whenever the relay is in the Trip state, the IFMR turns ON the Relay LED. In the Release state, the Relay LED is OFF.

For Overspeed detection, when the input frequency (averaged over the Minimum Response Time) exceeds the Trip point, the IFMR trips the relay. With the relay in the Trip condition, the input frequency must fall below the Release point for the relay to release.

For Underspeed detection, the relay trips when the input frequency (averaged over the Minimum Response Time) falls below the Trip point. The relay releases only after the input frequency has exceeded the Release point. Two of the Underspeed operating modes allow the machine or system that supplies the input signal to reach normal operating speed before the IFMR responds to an Underspeed condition. For Zero Speed applications, bear in mind that Zero Speed detection and Underspeed detection are identical.

The Minimum Response Time parameter sets the minimum update time of the output. The actual response time is the Minimum Response Time plus up to one full period of the input signal. The IFMR counts the negative edges occurring during the update time period, and computes the average frequency value for that time. This action filters out any high frequency jitter that may be present in the input signal. The longer the Minimum Response Time, the more filtering occurs.

The Offset value is added to the Trip Frequency to determine the Trip Point for Overspeed operation. For Underspeed operation the Trip point becomes the Trip Frequency minus the Offset value.

If No Hysteresis has been selected, the Trip and Release points are identical, which can lead to cycling or “chattering” of the relay at input frequencies hovering around the Trip point. If Hysteresis is selected, the Release point is set to the Trip point (including Offset) minus the Hysteresis value for Overspeed detection. For Underspeed detection, the Release point is set to the Trip point (including Offset) plus the Hysteresis value.

Two input pins (Alarm Override and Alarm Reset) are provided for the optional connection of push-buttons. The Alarm Override pin causes the IFMR to unconditionally Release the relay, regardless of the input frequency, or the state of the relay, when pulled to common. When the Alarm Override pin is released from common, the operation of the IFMR returns to normal, and the status of the relay is updated based on the input frequency.

The Alarm Reset pin is only active when the IFMR is in one of the Latch operation modes. With the Latch function selected, the relay “latches” into the Trip state whenever a Trip condition is detected. The relay remains latched until the Alarm Reset pin is pulled to common while the input frequency is in the Release region. The Alarm Reset pin is ignored while the input frequency is in the Trip region.

EMC INSTALLATION GUIDELINES

Although this unit is designed with a high degree of immunity to ElectroMagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into the unit may be different for various installations. The unit becomes more immune to EMI with fewer I/O connections. Cable length, routing, and shield termination are very important and can mean the difference between a successful installation or a troublesome installation.

Listed below are some EMC guidelines for successful installation in an industrial environment.

1. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The

connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in

order of their effectiveness.

a. Connect the shield only at the rail where the unit is mounted to earth

ground (protective earth).

b. Connect the shield to earth ground at both ends of the cable, usually when

the noise source frequency is above 1 MHz.

c. Connect the shield to common of the unit and leave the other end of the

shield unconnected and insulated from earth ground.

2. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run in metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter.

3. Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. In very electrically noisy environments, the use of external EMI suppression devices, such as ferrite suppression cores, is effective. Install them on Signal and Control cables as close to the unit as possible. Loop the cable through the core several times or use multiple cores on each cable for additional protection. Install line filters on the power input cable to the unit to suppress power line interference. Install them near the power entry point of the enclosure. The following EMI suppression devices (or equivalent) are recommended:

Ferrite Suppression Cores for signal and control cables:

Fair-Rite # 0443167251 (RLC #FCOR0000) TDK # ZCAT3035-1330A Steward #28B2029-0A0

Line Filters for input power cables:

Schaffner # FN610-1/07 (RLC #LFIL0000) Schaffner # FN670-1.8/07 Corcom #1VR3

Note: Reference manufacturer’s instructions when installing a line filter.

5. Long cable runs are more susceptible to EMI pickup than short cable runs. Therefore, keep cable runs as short as possible.

WIRING CONNECTIONS

All conductors should meet voltage and current ratings for each terminal.

Also cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that power supplied to the unit (AC or DC) be protected by a fuse or circuit breaker.

POWER AND OUTPUT CONNECTIONS

AC Power

Primary power is connected to terminals 10 and 12 (labeled AC). For best

results, the AC Power should be relatively “clean” and within the specified variation limits. Drawing power from heavily loaded circuits or from circuits that also power loads that cycle on and off, should be avoided.

DC Power

The DC power is connected to

Terminals 10 and 12. The DC plus (+) is connected to Terminal 10 and the minus (-) is connected to Terminal 12. It is recommended that separate supplies be used for sensor power and unit power. Using the same supply for both will negate isolation between input and power.

Output Wiring

Terminals 1, 2, and 3 are used to

connect to the relay output. Terminal 1 is the normally open contact. Terminal 3 is the normally closed contact, and Terminal 2 is the output relay common.

120/240

VAC

5 AMP 5 AMP

ALARM ALARM

OVERRIDE

+12V

60mA

123

465

OUT

798

10 1211

120/240

RESET

VAC

INPUT

COMM

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