Red Lion IAMS0002, IAMS0020, IAMS0022 Users Manual

IAMS
Models No. 0002 0022 / 0020
Drawing No. LP1109 Version No. 104 Revision Date 19/06
IAMS 0002 / 0022 / 0020
CONTENTS
Warning ....................................................................................................... 4
Symbol identification ............................................................................ 5
Safety instructions ................................................................................. 5
How to dismantle the IAMS 0002 / 0022 / 0020 .................... 7
When front LED lights red / display shows AO.ER .................... 7
Advanced features ................................................................................. 8
Application ................................................................................................. 8
Technical characteristics ...................................................................... 9
PGM display / programmer front ...................................................... 10
Mounting / demounting the PGMMOD ........................................... 11
Applications ............................................................................................. 12
Electrical specifications........................................................................ 13
Visualisation in the PGM of sensor error detection
and input signal outside range ......................................................... 18
Sensor error detection limits .......................................................... 18
Error indications ................................................................................... 19
Connections .............................................................................................. 20
Block diagram ........................................................................................... 21
Configuration / operating the function keys ............................... 22
Routing diagram ...................................................................................... 29
Routing diagram, Routing diagram,
Manual deactivation of the latch function ................................... 33
Scrolling help text in display line 3 ................................................. 34
Graphic depiction of latch function setpoint ............................... 36
Graphic depiction of latch function window ................................ 37
Graphic depiction of relay action setpoint ................................... 38
Graphic depiction of relay action window .................................... 38
Ordering information ............................................................................. 39
Advanced settings (ADV.SET) .................................. 32
LP1109 3
GENERAL
The IAMS devices are designed for connection to hazardous

WARNING

electric voltages. Ignoring this warning can result in severe personal injury or mechanical damage. To avoid the risk of electric shock and fire, the safety instructions of this manual must be observed and the guidelines fol lowed. The specifications must not be exceeded, and the device must only be applied as described in the following. Prior to the commissioning of the device, this manual must be examined carefully. Only qualified personnel (technicians) should install these devices. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Until the devices are fixed, do not connect hazardous voltages to the devices.
HAZARD OUS
VOLTAGE
The following operations should only be carried out on a discon­nected devices and under ESD safe conditions: General mounting, connection and disconnection of wires. Troubleshooting the device.
Repair of the device must be done by Red Lion Controls only.
WARNING
WARNING
To keep the safety distances, the relay contacts on the devices must not be connected to both hazardous and non-hazard ous volt ages at the same time.
INSTAL­LATION
The IAMS devices must be mounted on a DIN rail according to DIN
46277.
WARNING
Do not open the front plate of the devices as this will cause damage to the connector for the display / programming module PGMMOD00. This devices contains no DIP-switches or jumpers.
4 LP1109

SYMBOL IDENTIFICATION

Triangle with an exclamation mark: Warning / demand.
Potentially lethal situations.
The CE mark proves the compliance of the device with the essential requirements of the directives.
The double insulation symbol shows that the device is protected by double or reinforced insulation.
DEFINITIONS Hazardous
50 to 1000 Volt AC. Technicians are qualified persons educated or trained to mount, operate, and also troubleshoot technically correct and in accordance with safety regulations. Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal operation.
RECEIPT AND UNPACKING
Unpack the device without damaging it. The packing should always follow the device until this has been permanently mounted. Check at the receipt of the module whether the type corresponds to the one ordered.
ENVIRONMENT
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock, as well as rain and heavy moisture. If necessary, heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. All devices fall under Installation Category II, Pollution Degree 1, and Insulation Class II.
MOUNTING
Only technicians who are familiar with the technical terms, warnings, and instruc­tions in the manual and who are able to follow these should connect the devices. Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively,
voltages have been defined as the ranges: 75 to 1500 Volt DC, and

SAFETY INSTRUCTIONS

Red Lion Controls
LP1109 5
Mounting and connection of the devices should comply with national legislation for mounting of electric materials, i.e. wire cross section, protective fuse, and location. Descriptions of input / output and supply connections are shown in the block diagram and side label.
The following apply to fixed hazardous voltages-connected devices:
The max. size of the protective fuse is 10 A and, together with a power switch, it should be easily accessible and close to the device. The power switch should be marked with a label indicating that it will switch off the volt age to the device.
UL INSTALLATION REQUIREMENTS
Use 60/75°C copper conducters only For use only in pollution degree 2 or better
Max. ambient temperature ............................ 60°C
Max. wire size ...................................................... AWG 26-14
UL file number .................................................... E324843
CALIBRATION AND ADJUSTMENT
During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use.
NORMAL OPERATION
Operators are only allowed to adjust and operate devices that are safely fixed in panels, etc., thus avoiding the danger of personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible.
CLEANING
When disconnected, the device may be cleaned with a cloth moistened with distilled water.
LIABILITY
To the extent that the instructions in this manual are not strictly observed, the custom er cannot advance a demand against Red Lion Controls that would otherwise exist according to the concluded sales agreement.
6 LP1109

HOW TO DISMANTLE THE IAMS 0002 / 0022 / 0020

First, remember to demount the connectors with hazardous voltages.
Picture 1:
Detach the device from the DIN rail by lifting the bottom lock.

When front LED lights red / display shows AO.ER

IAMS0002 and IAMS0022 are designed as SIL 2 devices with a high safety level.
Therefore, a continuous measurement of the outgoing current is carried out on
a 4...20 mA and 20...4 mA output signal. If the current output signal is different
from the internal calculated output value or the current output is 0 (due to e.g.
an open circuit breakage), an error mode switches on the red front LED.
This function is not a default option but must be actively selected via the
programming menu (S4-20 & S20-4).
The error mode can only be reset by switching off and then switching on the
supply voltage to the device.
LP1109 7
IAMS 0002 / 0022 / 0020
• Input for RTD, TC, Ohm, potentiometer, mA and V
• 2-wire supply > 16 V
• 2 adjustable alarm limits
• FM-approved for installation in Div. 2
• Output for current , voltage and 2 relays
• Universal AC or DC supply

Advanced features

• Programmable by way of detachable display front (PGMMOD 00/C1), process calibration, signal simulation, password protection, error diagnostics and selec­tion of help text available in several languages.

Application

• Linearised, electronic temperature measurement with RTD or TC sensor.
• Conversion of linear resistance variation to a standard analogue current / voltage signal, i.e. from solenoids and butterfly valves or linear movements with attached potentio meter.
• Power supply and signal isolator for 2-wire transmitters.
• Process control with 2 pairs of potential-free relay contacts and analogue output.
• Process control with 2 pairs of potential-free relay contacts which can be configured to suit any application.
• Process control with standard analogue output.
• Galvanic separation of analogue signals and measurement of floating signals.
• The IAMS0002 and IAMS0022 have been designed according to strict safety requirements and is thus suitable for application in SIL 2 installations.
• Trip amplifier with window function allowing the relay to change state within a high and a low setpoint on the input span.
• Relay latch function, where the relay is activated and can only be reset manually.
• Sophisticated sensor error surveillance, where one relay holds the state immediately prior to the sensor error, thus allowing the process to continue. The other relay can be set for sensor error alarm so that the defect sensor can be replaced immediately.
8 LP1109

Technical characteristics

• When the devices are used in combination with a programming front (PGMMOD 00/C1), all operational parameters can be modified to suit any application. As the devices are designed with electronic hardware switches, it is not necessary to open the device for setting of DIP-switches.
• A green / red front LED indicates normal operation and malfunction. A yellow LED is ON for each active output relay.
• Continuous check of vital stored data for safety reasons.
• 3-port 2.3 kVAC galvanic isolation.
• 4-port 2.3 kVAC galvanic isolation. (IAMS0022)
LP1109 9

PGM DISPLAY / PROGRAMMER FRONT

Functionality
The simple and easily understandable menu structure and the explanatory help texts guide you effortlessly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.
Application
• Communications interface for modification of operational parameters in the IAMS devices.
• Can be moved from one device to another and download the configuration of the first transmitter to subsequent transmitters.
• Fixed display for readout of process data and status.
Technical characteristics
• LCD display with 4 lines; Line 1 (H=5.57 mm) shows input signal, line 2 (H=3.33 mm) shows units, line 3 (H=3.33 mm) shows analogue output or tag no. and line 4 shows communication and relay status.
• Programming access can be blocked by assigning a password. The password is saved in the transmitter in order to ensure a high degree of protection against unauthorised modifications to the configuration.
Mounting / installation
• Click PGM onto the front of the device.
10 LP1109

MOUNTING / DEMOUNTING THE PGMMOD

OK


1
3

4
2
PGM
1: Insert the tabs of PGMMOD into the holes at the top of the device. 2: Swing PGMMOD into place.
Demounting of PGMMOD
3: Push the release button on the bottom of PGMMOD and swing PGMMOD up.
LP1109 11
Input signals:
Potentio-
Volt -
Current
+
-
age
meter
+
-
Output signals:

APPLICATIONS

RTD and lin.R TC
Connect., wires
*
-
+
See the connection drawing on page 20.
44
43
42
41
Relays
12
14
+
10 V
1 V
-
13
11
Analogue, 0/4...20 mA and voltage
Supply:
33
21.6...253 VAC or
19.2...300 VDC
Polarity is reversible.
12 LP1109
32
31
+
-
10 V
1 V
+
+
-
-
24
23
22
21
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