UNIVERSAL INPUTS ACCEPT TC, RTD, 0-10 V and 0/4-20 mA
SIGNALS
ON DEMAND AUTO-TUNING OF PID SETTINGS
DC ANALOG OUTPUT (OPTIONAL, GMP1 ONLY)
HEATER CURRENT INPUT (OPTIONAL) ENSURES DETECTION
OF HEATER CIRCUIT FAILURE
WINDOWS® CONFIGURATION SOFTWARE
U
R
US LISTED
L
IND. CONT. EQ.
34AD
Bulletin No. GMPID-C
Drawing No. LP0922
Released 04/14
GENERAL DESCRIPTION
The Model GMPID series modules are full featured PID controllers designed
for use with the Graphite Series. The GMP1 is a single loop controller, while the
GMP2 is a dual loop controller. The design of the system provides a true
modular PID control platform for multi-zone control applications. The modules
can accept a wide range of thermocouple, RTD, 0-10 V, 0/4-20 mA signals. With
multiple discrete outputs, plus an optional analog output (GMP1 only), the
GMPID modules can perform virtually any combination of time-proportioning
or linear control for heat, cool, or heat/cool applications. The discrete outputs
may also be assigned to one of seven internal soft alarms. The GMP1’s optional
linear output can be assigned to transmit virtually any internal variable.
The modules connect and communicate via proprietary USB connection to
the various Graphite host devices. The Graphite host devices, equipped with
serial ports as well as an Ethernet port(s), allows the system to share data with
PCs, PLCs, and SCADA systems. The maximum number of modules various for
each Graphite host device, see specific models for details.
Once programmed, the module will continue to operate/control independent
of the Graphite host device as long as power is applied. Remove power from the
host device before installing or replacing any modules.
The GMPID modules are available with various discrete output combinations,
including relays, and open drain MOSFETs. For applications requiring large
loads to be controlled, several DIN rail mount relays are available.
The modules can operate in On/Off, P, PI, or PID control mode, and use an
on-demand Auto-Tune that establishes the tuning constants. The PID constants
may be fine-tuned through the serial or Ethernet interface. The modules employ
a unique overshoot suppression feature, which allows the quickest response
without excessive overshoot. The modules can also be operated in manual mode,
providing the operator with direct control of the output.
ANALOG OUTPUT OPTION (GMP1 ONLY)
The optional DC Analog Output (10 V or 20 mA) can be independently
configured and scaled for control or re-transmission purposes.
HEATER CURRENT MONITOR OPTION
The optional Heater Current Monitor input is useful for early warning of
heater degradation, or heater circuit failure. The input connects to a current
transformer with an output of 100 mA AC to ensure that proper heater current is
present when the control output is on, and that little or no current is present when
the output is off. This provides immediate warning of a circuit short or open,
instead of waiting for a high or low temperature shutdown alarm.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
CAUTION: Risk of electric shock.
DIMENSIONS In inches (mm)
2.97 (76)1.25 (32)
CONFIGURATION
The Graphite Series is configured with Windows® compatible Crimson®
software. The software is an easy to use, graphical interface which provides a
means of communication configuration, as well as commissioning and
calibration of new systems.
4.65
(118)
This terminal
GMP2 only
ALARMS
Each loop within the modules has seven internal “soft” alarms, which can be
assigned to trigger any output. This includes four process alarms, two heater
current, and one input fault alarm.
1
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent
and redundant temperature limit indicator with alarm outputs is strongly
recommended.
SPECIFICATIONS
1. POWER: Power will be supplied by the Graphite host device.
2. LEDs*:
STS - Status LED shows module condition
OP1, OP2, OP3, OP4 - Indicate status of outputs 1, 2, 3, and 4
ALM, or AL1 and AL2 - Alarm LEDs are lit during any internal alarm
condition
* Default configuration.
3. MEMORY: Non-volatile memory retains all programmable parameters.
4. INPUT:
GENERAL:
Sample Time: 50 msec (20 Hz)
Common Mode Rejection: >110 dB, 50/60 Hz
Normal Mode Rejection: >50 dB, 50/60 Hz
Temperature Coefficient: 0.01%/°C
Step Response Time: 100 msec typ., 200 msec max
THERMOCOUPLE INPUTS:
Types: T, E, J, K, R, S, B, N, C
Input Impedance: 20 M Ω
Lead Resistance Effect: 0.25 µV/Ω
Cold Junction Compensation: Less than ±1°C typical (±1.5°C max) over
-40 to 75 °C ambient temperature
Resolution: 0.1°
TYPE
T
E
J
K
R
S
B
N
C
W5/W6
mV0 mV to 50 mVN/AN/A
MEASUREMENT
RANGE
-200 to +400°C
-328 to +752°F
-200 to +730°C
-328 to +1346°F
-200 to +760°C
-328 to +1400°F
-200 to +1350°C
-328 to +2462°F
0 to +1768°C
+32 to +3214°F
0 to +1768°C
+32 to +3214°F
+149 to +1820°C
+300 to +3308°F
-200 to +1300°C
-328 to +2372°F
0 to +2315°C
+32 to +4199°F
RTD INPUTS:
Type: 2 or 3 wire
Excitation: 150 µA
Lead Resistance: 15 Ω Max
Resolution: 1 or 0.1°
TYPEINPUT TYPERANGE
385100 Ω platinum, Alpha = .00385
392100 Ω platinum, Alpha = .003919
672120 Ω nickel, Alpha = .00672
PROCESS INPUT:
INPUT
RANGE
10 V0.1% span1 M Ohm50 V16 bit
20 mA0.1% span10 Ohm100 mA16 bit
ACCURACYIMPEDANCE
5. PROBE BREAK RESPONSE: Upscale drive, Input Fault Alarm bit set high,
ALx LED illuminates.
WIRE COLOR
ANSIBS 1843
(+) Blue
(-) Red
(+) Violet
(-) Red
(+) White
(-) Red
(+) Yellow
(-) Red
No Standard
No Standard
No StandardNo Standard
(+) Orange
(-) Red
No StandardNo Standard
MAX CONTINUOUS
OVERLOAD
(+) White
(-) Blue
(+) Brown
(-) Blue
(+) Yellow
(-) Blue
(+) Brown
(-) Blue
(+) White
(-) Blue
(+) White
(-) Blue
(+) Orange
(-) Blue
-200 to +600°C
-328 to +1100°F
-200 to +600°C
-328 to +1100°F
-80 to +215°C
-112 to +419°F
RESOLUTION
6. TEMPERATURE INDICATION ACCURACY: ± (0.3% of span, +1°C).
Includes NIST conformity, cold junction effect, A/D conversion errors,
temperature coefficient and linearization conformity at 23 °C after 20 minute
warm up.
7. ISOLATION LEVEL: 500 Vrms @ 50/60 Hz for 1 minute between the
following:
OP1
OP2
OP3
OP4
Linear Output (GMP1 only)
Signal Input 1 and HCM
Signal Input 2 and HCM (GMP2 only)
Power Supply Input
8. COMMUNICATIONS: Provided by the graphite host device
9. A/D CONVERTER: 16 bit resolution
10. DISCRETE OUTPUTS:
GMP1: Outputs 1 and 2 available as Solid State NFET or Form A relay.
Output 3 is an SSR NFET or Form C relay.
GMP2: Outputs 1 through 4 available as Form A relay or Solid State NFET.
Solid State Output:
Type: Switched DC, N Channel open drain MOSFET
Current Rating: 1 A max
VDS ON: 0.3 V @ 1 A
VDS MAX: 30 VDC
Offstate Leakage Current: 0.5 mA max
Form A Relay Output:
Type: N.O.
Current Rating: 3 Amps @ 125 VAC or 30 VDC (resistive load)
1/10 HP @ 125 VAC
Life Expectancy: 200,000 cycles at maximum load rating. (Decreasing
load, increasing cycle time, and use of surge suppression such as RC
snubbers increases life expectancy.)
Form C Relay Output:
Type: SPDT
Current Rating: 5 Amps @ 125 VAC or 28 VDC (resistive load)
1/8 HP @ 125 VAC
Life Expectancy: 100,000 cycles at maximum load rating. (Decreasing
load, increasing cycle time, and use of surge suppression such as RC
snubbers increases life expectancy.)
11. CONTROL MODES:
Control: On/Off, P, PI, or PID
Output: Time proportioning or linear (GMP1 only)
Cycle Time: Programmable from 0.0 to 60.0 sec
Auto-Tune: When selected, sets proportional band, integral time, derivative
time values, and output dampening time
Probe Break Action: Programmable response
Sensor Fail Response: Upscale
12. ALARMS:
Modes:
Manual
Absolute High Acting
Absolute Low Acting
Deviation High Acting
Deviation Low Acting
Inside Band Acting
Outside Band Acting
Reset Action: Programmable; automatic or latched
Standby Mode: Programmable; enable or disable
Hysteresis: Programmable
Sensor Fail Response: Upscale
13. ANALOG DC OUTPUT (optional, GMP1 only):
Selectable/programmable for 0-10 VDC, 0-20 mA, or 4-20 mA
Resolution:
Voltage: 500 µV
Current: 1 µA
Accuracy:
0.1% of full scale (18 to 28 °C)
0.2% of full scale (-40 to 75 °C)
Update Time: 0.0 to 60.0 sec
Compliance (for current output only): 500 Ω max.
Minimum load (voltage output only): 10 KΩ min.
Outputs are software selectable for either 10 V or 20 mA. The output range
may be field calibrated to yield approximate 10% overrange and a small
underrange (negative) signal.
2
14. HEATER CURRENT MONITOR INPUT (optional):
V
Type: 300 V max, 50 A max. Single phase, full wave monitoring of load
currents
Input: 100 mA max. input for use with external current transformers
Input Resistance: 5 Ω
Accuracy: ±3.0% full scale, 5 to 100% of range
Frequency: 50 to 400 Hz
Minimum output on time for break alarm: 350 msec
Note: To ensure isolation to SELV circuits, use a UL Listed current
transformer.
15. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: -40 to +70 °C; limited to host
Storage Temperature Range: -40 to +85 °C
Shock to IEC 68-2-27: Operational 40 g (10 g, modules w/relays)
Operating and Storage Humidity: 85% max relative humidity, non-
condensing, from 0 to +50°C
Altitude: Up to 2000 meters
16. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 to Industrial Locations
IEC/EN 61010-1
RoHS Compliant
UL Listed: File #E302106
17. CONSTRUCTION: Case body is all metal construction. For indoor use
only. Installation Category II, Pollution Degree 2.
Although Red Lion Controls Products are designed with a high degree of
immunity to Electromagnetic Interference (EMI), proper installation and wiring
methods must be followed to ensure compatibility in each application. The type
of the electrical noise, source or coupling method into a unit may be different
for various installations. Cable length, routing, and shield termination are very
important and can mean the difference between a successful or troublesome
installation. Listed are some EMI guidelines for a successful installation in an
industrial environment.
1. A unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
2. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
c. Connect the shield to common of the module and leave the other end of the
shield unconnected and insulated from earth ground.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors, feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors, control
relays, transformers, and other noisy components.
4. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
5. In extremely high EMI environments, the use of external EMI suppression
devices such as Ferrite Suppression Cores for signal and control cables is
effective. The following EMI suppression devices (or equivalent) are
recommended:
Fair-Rite part number 0443167251 (RLC part number FCOR0000)
TDK part number ZCAT3035-1330A
Steward part number 28B2029-0A0
Note: Reference manufacturer’s instructions when installing a line filter.
6. To protect relay contacts that control inductive loads and to minimize radiated
and conducted noise (EMI), some type of contact protection network is
normally installed across the load, the contacts or both. The most effective
location is across the load.
a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide
varistor (MOV) across an AC inductive load is very effective at reducing
EMI and increasing relay contact life.
b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor
switch, care must be taken not to exceed the breakdown voltage of the
transistor when the load is switched. One of the most effective ways is to
place a diode across the inductive load. Most RLC products with solid state
outputs have internal zener diode protection. However external diode
protection at the load is always a good design practice to limit EMI.
Although the use of a snubber or varistor could be used.
RLC part numbers: Snubber SNUB0000
Varistor ILS11500 or ILS23000
Note: Reference manufacturer’s instructions when installing any EMI
suppression device.
7. Also care should be taken when connecting input and output devices to the
instrument. When a separate input and output common is provided, they
should not be mixed. Therefore a sensor common should NOT be connected
to an output common. This would cause EMI on the sensitive input common,
which could effect the instrument’s operation.
Visit RLC’s web site at www.redlion.net for more information on EMI
guidelines, Safety and CE issues as they relate to Red Lion Controls products.
HARDWARE INSTALLATION
Modules must be installed beginning with slot 1 (left-most slot), with no
empty slots between the modules, and the order must match the modules order
in Crimson. Torque screws to 6.0 pound-force inch (96 ounce-force inch)
WARNING: Disconnect all power
to the unit before installing or
removing modules.
REMOVE RUBBER
MODULE PLUG
4
WIRING
WIRING CONNECTIONS
All conductors should meet voltage
and current ratings for each terminal.
Also, cabling should conform to
appropriate standards of good installation,
local codes and regulations and be
suitably rated for the temperatures of the
environment to which it is being installed.
When wiring the module, use the numbers
on the label to identify the position
number with the proper function. Strip
the wire, leaving approximately 1/4" (6
mm) of bare wire exposed. Insert the wire
into the terminal, and tighten.
GMP1 INPUT CONNECTIONS
132546
RTD
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
4-20 mA
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
654321
4-20 mA
SENSE
SENSE
EXC./
JUMPER
+
Thermocouple and Millivolt
VDC-
VDC+
POWER
Terminals 19 to 24
(GMP2 Only)
Terminals 13 to 18
Terminals 7 to 12
Terminals 1 to 6
INPUT COM.
TC/RTD+
RTD +EXE
N/C
654321
0-10 V
4-20 mA
Heater Circuit
Voltage
_
+
LOAD
+
_
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
654321
4-20 mA
AC
Heater Current Monitor
Current
OP2 COM
HCM (OPT)
121110987
HCM (OPT)
OP1 +
OP1 COM
OP2 +
GMP2 INPUT CONNECTIONS
132546
SENSE
SENSE
EXC./
JUMPER
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
4-20 mA
RTD
INPUT COM.
654321
TC/RTD+
RTD +EXE
N/C
0-10 V
4-20 mA
+
INPUT 1
Thermocouple and Millivolt
798111012
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
121110987
4-20 mA
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
4-20 mA
INPUT 1
INPUT 2
VDC-
VDC+
POWER
+
+
_
INPUT 2
LOAD
_
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
654321
4-20 mA
Voltage
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
654321
4-20 mA
INPUT 1
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
121110987
4-20 mA
INPUT 2
242322212019
OP4 +
OP4 COM
HCM
HCM
HCM
HCM
1
2
Heater Circuit
AC
SAME AS
HCM 1
{
Heater Current Monitor
INPUT 1
INPUT COM.
TC/RTD+
RTD +EXE
N/C
0-10 V
121110987
4-20 mA
INPUT 2
Current
5
Load
Load
GMP1 OUTPUT CONNECTIONS
Load
Power
Power
OP1 +
OP1 COM
OP2 +
10 11 12987
OP2 COM
HCM (OPT)
HCM (OPT)
Outputs 1 and 2 - Relay Version
Load
+
Power
Power
+
-
+
-
-
+
101211789
HCM (OPT)
OP1 +
OP1 COM
OP2 +
OP2 COM
HCM (OPT)
Outputs 1 and 2 - Solid State Version
OP3 N.O.
OP3 COM
OP3 N.C.
16181713 14 15
Recorder,
Controller,
Valve, etc
+
-
N/C
ANALOG+ (OPT)
ANALOG- (OPT)
Analog Output
Load
Power
or
Power
OP3 N.O.
OP3 COM
OP3 N.C.
16 17 18151413
N/C
ANALOG+ (OPT)
ANALOG- (OPT)
Output 3 - Relay Version
Power
+
-
OP1 +
OP1 COM
N/C
16181713 14 15
N/C
ANALOG+ (OPT)
ANALOG- (OPT)
+
Output 3 - Solid State Version
GMP2 OUTPUT CONNECTIONS
16181713 14 15
19
23222120
24
OP1 +
OP1 COM
OP2 +
OP2 COM
OP3 +
OP3 COM
OP4 +
OP4 COM
HCM
HCM
HCM
HCM
Power
Power
Power
Power
Outputs 1- 4 - Relay Version
Load
+
+
Power
-
+
Power
-
+
Power
-
+
Power
-
1
2
-
+
-
+
-
+
-
151413
181716
1921 2220
23 24
OP1 +
OP1 COM
OP2 +
OP2 COM
OP3 +
OP3 COM
OP4 +
OP4 COM
HCM
HCM
HCM
HCM
1
2
Outputs 1- 4 - Solid State Version
6
LEDS
STS – STATUS LED
The Status LED is a green LED that provides information regarding the state
of the module. This includes indication of the various stages of the start-up
routine (power-up), as well as any errors that may occur.
Startup Routine
Off
Flashing GreenModule switching to configuration.
GreenModule performing normally.
Module is currently running the boot loader and/or
being flash upgraded by Crimson.
ALM OR AL1 & AL2 – ALARM LED
The Alarm LEDs are factory configured to indicate the presence of an alarm.
Whenever one of the seven alarms is active, the LED turns on.
These LEDs may be remapped to various other module properties.
FIRMWARE UPGRADE
The module’s firmware is stored in flash memory so that software/hardware
conflicts are avoided, and so features can be added in the future.
During a download, Crimson compares its own library of firmware files with
those stored in the module. If they do not match, Crimson will download the
necessary firmware.
Error States
Flashing Green
Module is controlling properly, but has lost
communication with the Host.
CONFIGURATION
Programming is done via Crimson® software, a Windows® compatible
configuration interface. Please see the Crimson manual for more information.
OP1, OP2, OP3, OP4* – OUTPUT STATUS LED
The OP1, OP2, OP3, and OP4* LEDs are factory configured to indicate the
status of the outputs. The LEDs turn on when the output is active.
These LEDs may be remapped to various other module properties.
*GMP2 only
ORDERING INFORMATION
TYPEDESCRIPTIONPART NUMBER
Graphite 7" Color Touch Screen, Indoor, 24 VDC PoweredG07C0000
Graphite 7" Color Touch Screen, Indoor/Outdoor, 24 VDC PoweredG07S0000
Graphite 9" Color Touch Screen, Indoor, 24 VDC PoweredG09C0000
Graphite 12" Color Touch Screen, Indoor, 24 VDC PoweredG12C0000
Graphite 12" Color Touch Screen, Indoor, 24 VDC Powered, Additional Ethernet and Serial PortG12C1100
Graphite 15" Color Touch Screen, Indoor, 24 VDC PoweredG15C0000
Graphite 15" Color Touch Screen, Indoor, 24 VDC Powered, Additional Ethernet and Serial PortG15C1100
Graphite Module, Single PID, Relay and Analog OutputsGMP1RA00
Graphite Module, Single PID, Relay and Heater Current MonitorGMP1RM00
Graphite Module, Single PID, SSR and Analog OutputsGMP1SA00
Graphite Module, Single PID, SSR and Heater Current MonitorGMP1SM00
Graphite Module, Dual PID, Relay OutputsGMP2R000
Graphite Module, Dual PID, Relay and Heater Current MonitorGMP2RM00
Graphite Module, Dual PID, SSR OutputsGMP2S000
Graphite Module, Dual PID, SSR and Heater Current MonitorGMP2SM00
50 Amp Current Transformer (For Heater Current Models) UL Recognized component, Instrument
Transformers, Inc. Part #2SFT500-0.1
CT005001
7
The Company warrants the products it manufactures against defects in materials and workmanship
LIMITED WARRANTY
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except
those expressly contained herein. The Customer acknowledges the disclaimers and limitations
contained herein and relies on no other warranties or affirmations.
Red Lion Controls
Headquarters
20 Willow Springs Circle
York PA 17406
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
Red Lion Controls
Europe
Softwareweg 9
NL - 3821 BN Amersfoort
Tel +31 (0) 334 723 225
Fax +31 (0) 334 893 793
Red Lion Controls
India
201-B, 2nd Floor, Park Centra
Opp 32 Mile Stone, Sector-30
Gurgaon-122002 Haryana, India
Tel +91 984 487 0503
Red Lion Controls
China
Unit 302, XinAn Plaza
Building 13, No.99 Tianzhou Road
ShangHai, P.R. China 200223
Tel +86 21 6113 3688
Fax +86 21 6113 3683
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