red lion GL300T User Manual

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256 X 128 PIXEL VACUUM FLORESCENT DISPLAY(VFD)
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MULTIPLE LANGUAGE SUPPORT (UP TO 8 LANGUAGES)
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500 ALARM POINT LOGGER
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COMPREHENSIVE REPORT GENERATION
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POWERFUL RECIPE HANDLING
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UNLIMITED PASSWORD PROTECTION
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EXPRESSION EVALUATION
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32-BIT/FLOATING POINT MATH
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DIRECT NETWORK (Including Multiple Protocol) OR MODEM LINK TO PLC
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INDUSTRIAL TOUCHSCREEN
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NEMA 4/IP65 ALUMINUM ENCLOSURE
DESCRIPTION
Model GL300T Operator Terminal combines unique capabilities normally expected only from expensive SCADA packages, with dramatic ease of use. The GL300T is configured using the same powerful EDICT 97 Software as all Red Lion Paradigm Operator Interfaces. The results are savings in time to get challenging applications up and running, and frequent savings in hardware costs due to replacing many functions usually performed in separate expensive devices.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not use this unit to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the unit.
GENERAL SPECIFICATIONS
1. POWER REQUIREMENTS: 11 to 30 VDC @ 7.1 W Power Up Current: 2.5 A for 1 msec max. Must use a Class 2 or SELV rated power supply.
2. DISPLAY: 256 x 128 pixel full graphic display with cold cathode backlight. Text formats up to 16 x 40 characters.
3. MEMORY: 768K (704K user) battery backed RAM (Battery life expectancy 3 years 50/50 on/off cycle).
4. TOUCHSCREEN: Continuous resistive touch screen interface specified for up to 5 million operations. 200 X 200 touch cells
5. ENVIRONMENTAL CONDITIONS: Operating Temperature: 0 to 50°C Storage Temperature: -20 to 60°C Operating and Storage Humidity: 20 to 80% max. RH (non-condensing) from
0°C to 50°C.
Altitude: Up to 2000 meters
6. MOUNTING REQUIREMENTS: Max. panel thickness is 0.375" (9.5 mm). For NEMA 4/IP65 sealing, a steel panel with a minimum thickness of 0.125" (3.175 mm) is recommended
MODEL GL300T - MONOCHROME TOUCHSCREEN OPERATOR INTERFACE
ORDERING INFORMATION
DIMENSIONS In inches (mm)
PANEL CUT-OUT
Bulletin No. GL300T-D
Drawing No. LP0501
Released 9/08
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
256 X 128 VFD, w/touchscreen, 768 K memory
BNL20000
P895xxxZCommunication Cables
EDICT-97 Development Kit. Includes Software, Manual and 9-pin RS232 Programming cables
SFEDT
GL300TVF
Battery Replacement
GL300T
PART NUMBERDESCRIPTIONMODEL NO.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
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PROGRAMMABILITY
Event Driven Configuration Tool
Edict 97, an extremely powerful Windows®95/3.11 based software program, provides for the intuitive configuration of every aspect of the operator interface’s behavior. The requirement for time consuming PLC ladder logic is drastically reduced by the unique event driven approach of EDICT 97. The capability of this program, in conjunction with the PLC and the Paradigm operator interface unit, ensures a great deal of advanced functionality for your system. This powerful PLC/Paradigm system provides many of the capabilities and features normally associated with the more complicated and costly PC/SCADA systems. Display pages are easily generated, including PLC and internal variables, text strings, or bar charts. All dynamic elements are also available as alarms, recipes, triggers, and reports for the run time software. After completion of the programming, the program is directly downloaded to the operator interface from your PC, without any compiling or saving requirement. When you require a change in your program, EDICT 97 loads only the change, not the entire program, saving valuable on-line time.
DYNAMIC DISPLAY PAGE ELEMENTS
Each display page has provisions to show static and dynamic information, including data variables, text messages, time, and date.
Data Variables can be either PLC derived or internally generated, either in data
entry or display only mode. The Paradigm unit has an extremely powerful
math capability, allowing the operator to manipulate the variables to meet the
specific application’s demands. If required, the display can be formatted to
BCD, binary, hex, floating point, and string. Upper and lower limits of data
entry variables are fully supported and password protected.
Text Message Animation enables several different types of animated text from
a local or global message table to be displayed. The message displayed is
dependent on the condition of the particular controlling expression. The
controlling expression may be a PLC bit level, a timer value, preset counter
condition, or any one of a wide variety of message triggers.
Time and Date in the Paradigm unit has the capability to display in any
combination of year, month, day, hours, minutes, and seconds.
Bar Graphs in horizontal format are easily attached to data variables. The partial
or full length bar graph displays can be scaled and offset to optimize the
required display effect.
SECURITY
The password protection scheme provides the ultimate in tamper-proof capability. Access can be limited on a unit, page, recipe, or even individual data entries.
ALARMS
The Paradigm unit can monitor and log up to 500 alarms. Such triggers as a simple bit level transition, a PLC coil activation, or a complex application algorithm can activate an alarm. The alarms can be time and date stamped, with an automatic screen display and/or downloading to a printer for hard copy recording purposes.
RECIPE HANDLING
Recipe handling in the Paradigm Operator Interfaces can be tailored to your requirements. Using the “Data Files” section of Named Data, one can set up arrays with meaningful titles, and select, edit, and maintain, recipe data up to 8000 elements per file. In conjunction with User Programs, and the flexible data displays, the operator can select desired recipe, by number or by title, and either upload from, or download to, the target system. All the functions of EDICT 97 are available, so the programmer can password protect the editing of the recipes and allow for the transfer of data from a host system.
REAL TIME SCHEDULE
Real time schedule allows for repetitive or one time tasks to take place in the system. Typically a schedule action similar to...At 1:55 PM on Monday, Wednesday, and Friday print the production report...is required in the application. In conjunction with the recipe capabilities, a downloading of a special recipe can be requested by the real time schedule feature.
MULTIPLE LANGUAGE SUPPORT
This powerful feature allows users to program the text in their databases in up to 8 different languages. A system variable entry makes it easy for end users to select one of the preprogrammed languages. EDICT 97 features powerful language editing tools for easy implementation.
USER PROGRAMS
This feature offers the user the ability to incorporate custom application requirements via a powerful program language. For example, a program designated “Calculate Volume,” which determines the amount of fluid in a round tank at specific temperatures, could be created. This program would be triggered to run and display each time the page denoted as “Volume Now” is requested. The ability to customize to your application’s specialized needs is easily solved with the user program capability.
COMMON FEATURES FOR TOUCHSCREEN OPERATOR TERMINALS
GENERAL SPECIFICATIONS Cont’d
7. CERTIFICATIONS AND COMPLIANCES:
ELECTRICAL SAFETY
EN 61010-1, IEC 61010-1
Safety requirements for electrical equipment for measurement, control, and Laboratory use, Part 1
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: Electrical Equipment for
Measurement, Control and Laboratory use.
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit self­recovers.
3. DC power lines require 1 ferrite core (RLC#: FCOR0000) with 1 loop to meet Class A limits.
8. PHYSICAL DIMENSIONS: L = 7.64" (194.0 mm), H = 5.68" (144.3 mm), D = 2.64" (67.0 mm).
9. CONSTRUCTION: Steel rear metal enclosure with NEMA 4/IP65 aluminum front plate when correctly fitted with the gasket provided. This unit is rated for NEMA 4/IP65 indoor use. Installation Category II, Pollution Degree 2
10. FIELD CONNECTIONS: Removable screw terminal blocks.
11. WEIGHT: 2.69 lb. (1.22 Kg.)
INPUT/OUTPUT COMMUNICATIONS SPECS
1. SERIAL PORTS: Data Format and Baud Rates for each port are individually software programmable up to 19200 baud. Port 1: Programming Port - RS-232 on an RJ-11 jack. Port 2: RS-232 Port on a Plug-In Screw Terminal Block Port 3: RS-485 Port on a Plug-In Screw Terminal Block
(Up to 29 units can be connected and individually addressed.)
Note: LED Indicators show communications status on Ports 2 & 3
2. COMMUNICATION MODES: Any of the three ports can be used to communicate with Serial Devices. Model - GL300T may communicate in Master mode with a different device
protocol on each port (See Note & Exception). However, only one of the Ports 2 and 3 may be configured, if either is
selected as a Slave Protocol.
Note: Ports 2 and 3 may be configured as different device protocols in
Master mode and Port 1 may be used simultaneously in Slave mode for a third device protocol.
Exception: If Allen Bradley DH485 is selected on either Port 2 or 3, only
Port 1 will be available for a separate device protocol.
Class A
3
EN 55011Emissions
Emissions:
3 V/rms
Criterion AEN 61000-4-6RF conducted interference
2 kV L&N-E power
2 kV power
Criterion BEN 61000-4-4Fast transients (burst)
Criterion BEN 61000-4-5Surge 1 kV L-L,
10 V/m
Criterion AEN 61000-4-3Electromagnetic RF fields
1 kV signal
8 kV air discharge
4 kV contact discharge
Criterion AEN 61000-4-2Electrostatic discharge
Immunity to Industrial Locations:
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TOUCH KEY EDITING
All the interface keys can be programmed to perform virtually unlimited functions with each key, having multiple actions assigned to three types of key events: key pressed, key held down (auto repeat), and key released. Typical key actions would be Gotopage, set value, load recipe, view alarms, print report, and many more. GL300T keys can be defined flexibly as touch sensitive objects anywhere on a display page.
COMMUNICATIONS
With over 80 communication drivers available, the Paradigm operator interface offers a wide range of connectivity, including PLCs, Variable Speed Drives, Temperature Controllers, Bar Code Readers, etc. Utilizing real PLC data references, the automatic comms configuration optimizes the system’s communication performance. In the event that your specific driver does not appear on the Paradigm drivers list, let us know, as this list is always being expanded to meet our customers’ needs.
GRAPHIC UNITS
In addition to all the features of the character-based units, the GL will provide exceptional value in displaying trend graphs, process schematics and flow, and others, limited only by the imagination of the designer. The programmer can use the built-in standard symbols, or construct them. A sequence of graphical symbols can be assigned to a PLC location, and the powerful software will step through the sequence without the necessity of programming multiple expressions for each bitmap. Some of the inherent features of the Graphical Display units:
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Data Logging
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Process symbols, such as tanks, valves, etc.
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Memory expansion is field-upgradeable.
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Plus all the functions available in EDICT 97, the powerful event driven
configuration tool that allows one to configure a system to do what is needed.
ANIMATED GRAPHICS
Graphical pages are constructed using both bitmaps and object graphics. Animation items such as trending, tank filling, horizontal and vertical bar graphs, valves, etc., make your display pages aesthetically pleasing as well as informative to the operator.
TOUCH-SCREEN
The GL300T is fitted with a continuous resolution resistive touch-screen, providing an effective resolution of over 200 by 200 cells. This allows touch­sensitive objects to be placed anywhere on the screen, without restricting your designs to the coarse grid employed by competitive products. The touch-screen is fully operable with gloved hands and is specified for up to 5 million operations.
HARDWARE INFORMATION
This bulletin contains a variety of information related to the installation and operation of the Operator Interface supplied. Ideally, you should read this document thoroughly before attempting to use the equipment. For information about the software aspects of the terminal, please consult other documentation.
CONTENTS OF PACKAGE
The Operator Interface is supplied in a packaging box containing the following...
The interface terminal itself.
A NEMA 4/IP65 rated mounting gasket.
A bag containing panel hardware.
This hardware bulletin.
If any of these items are missing, please contact your supplier
immediately.
POWER SUPPLY REQUIREMENTS
The Operator Interface requires a regulated 11 to 30 VDC power supply rated at 7.1 W or greater unless otherwise stated on the label.
The terminal may take as little as 300 mA in certain circumstances, so be
sure that the chosen power supply can operate correctly with this load. Large switch-mode supplies tend to need a certain minimum load before they will operate correctly.
In any case, it is very important that the power supply is mounted correctly if the unit is to operate reliably. A very high proportion of reported problems are caused by incorrect power supply installation, so please take care to observe the following points...
The power supply must be mounted close to the unit, with usually not
more than 6 feet of cable between the supply and the Operator Interface. Ideally, as short a length as is possible should be used.
The wire used to connect the Operator Interface’s power supply should
be of at least 22 gage wire. If a longer cable run is used, you should use heavier gage wire. The routing of the cable should be kept away from large contactors, inverters and other devices which may generate significant electrical noise.
BATTERY BACKUP ISSUES
The Operator Interface is supplied with a Lithium Battery designed to maintain the internal memory and real-time clock during power outages. Assuming the operator interface terminal is powered up for 50% of the time, this battery should last over 4 years. A “Battery Low” system variable is available so that the programmer can choose specific action(s) to occur when the battery voltage drops below its nominal voltage.
It is possible to replace the battery without losing the contents of the Operator Interface’s memory, but this does not reduce the importance of ensuring that a copy of the terminal’s configuration is kept readily at hand to allow the terminal to be re-loaded in the case of mishaps. Please remember that although an image of the database contents can be uploaded, this file is not editable, so the importance of keeping a copy on disk cannot be over stressed.
CHANGING THE BATTERY
To change the internal battery, follow these steps...
Remove the power and PLC communications connector from the unit.
Remove the four screws from the rear-cover and remove the cover.
If you wish to avoid losing the terminal’s configuration, reconnect the
power connector and re-apply power. Note that this will require the panel to be powered-up and, as such, only suitably qualified service personnel should carry out this procedure.
The battery is located in a holder on the main circuit board. This should
be clearly visible. Remove the battery from its holder.
Place the new battery in the holder. The terminal’s power supply can
now be disconnected, if you re-applied power in the step above.
Replace the lid, screws and connector by following the above procedure
in reverse. You may like to make a note of the date the battery was replaced to allow planned maintenance to be carried out.
If you did not keep the unit powered-up during battery replacement,
hold down the EXIT and MUTE keys on the keyboard and cycle power. Release the keys and follow the menu guides to clear the memory. The unit is now ready for a configuration database to be reloaded.
Please note that the old battery must be disposed of in a manner which complies with your local waste regulations. Also, the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin.
INSTALLATION & CONNECTIONS
The unit meets NEMA 4/IP65 requirements for indoor use, when properly
installed. The units are intended to be mounted into an enclosed panel.
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the maximum operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.
Continuous exposure to direct sunlight may accelerate the aging process of the bezel. The bezel should be cleaned only with a soft cloth and neutral soap product. Do NOT use solvents.
Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad or touchscreen of the unit.
MOUNTING INSTRUCTIONS
The Operator Interfaces are designed for through-panel mounting. A neoprene gasket is provided, to enable sealing to NEMA 4/IP65 specification. The panel cut-out diagram for the model supplied is provided. All mounting holes should be drilled for 0.14" (3.5 mm) clearance. Care should be taken to remove any loose material from the mounting hole to avoid such material falling into the Operator Interface itself during installation.
CONNECTING TO A PLC
The Operator Interface is designed to operate with a PLC. A serial communication connection must be made between the operator interface terminal and PLC, and the details of this connection vary according to which PLC is used.
The following section lists the connection details for the PLC to be used .
PLC TYPE
Details on how to connect to most PLCs are available on request from RLC.
CONNECTING TO AN IBM®PC/AT
The Operator Interface is programmed via software running on an IBM PC/AT or a compatible computer. The connection between the PC/AT and the operator interface terminal is made via a custom cable provided with the EDICT Development Kit. The cable is designed for a 9-pin serial port. Please contact your supplier if you require a 25-pin version.
PROGRAMMING PORT PIN OUT
The Operator Interface’s programming port is sometimes used to connect other RS-232 devices, such as printers. The following illustration and table gives the pin-out of this port to enable such connections to be made.
The above table denotes the pin names of the programming port. When connecting, the pin name at the programming port is connected to the opposite of that pin name at the destination device.
TROUBLESHOOTING
For further technical assistance, contact technical support.
Rear View of Unit
© 2003, RED LION CONTROLS ALL RIGHTS RESERVED.
Information in this document is subject to change without notice and does not represent a commitment by Red Lion Controls. Software, which includes any database supplied therewith, described in this document may be furnished subject to a license agreement or a nondisclosure agreement. It is against the Law to copy the software except as specifically allowed in the license or nondisclosure agreement. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Red Lion Controls.
PowerPoint and Windows are registered trademarks of Microsoft Corporation. Other product and company names mentioned herein may be the trademarks of their respective owners.
Disclaimer
Red Lion Controls, hereinafter referred to as RLC, will under no circumstances be responsible for direct, indirect, special, incidental or consequential damages, death or personal injury arising from the use or misuse of all or part of this documentation or the products and software described herein. Notwithstanding the above, RLC does not exclude any liability for death or personal injury caused by its negligence.
RLC does not warrant any of its software products to be free from error or to be fit for any particular purpose. Neither is the software guaranteed to provide operation without interruption. The customer's sole remedy in case of failure is the refund of the purchase price of the software.
The customer, in applying the products and software described herein, accepts that the products are wholly or partly programmable electronic systems that are inherently complex and which cannot thus be guaranteed to be free of errors. In doing so, the customer accepts the responsibility to ensure that the products are correctly programmed, configured, installed, commissioned, operated and maintained by competent and suitably trained staff and according to any instructions or safety instructions provided and as dictated by good engineering practices.
This documentation, and the software and products described herein, is subject to continuous development and improvement. All information is given in good faith, but RLC shall not be liable for any omissions or errors herein or within the software herein described.
Red Lion Controls
20 Willow Springs Circle
York PA 17406
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
Red Lion Controls AP
Unit 101, XinAn Plaza
Building 13, No.99 Tianzhou Road
ShangHai, P.R. China 200223
Tel +86 21 6113-3688
Fax +86 21 6113-3683
Red Lion Controls BV
Printerweg 10
NL - 3821 AD Amersfoort
Tel +31 (0) 334 723 225
Fax +31 (0) 334 893 793
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