Tel +1 (717) 767-6511
RS232/PG
USB/PG
RS485
RS232
ETHERNET
2.35
(59.7)
STS
5.30 (134.7)
4.15 (105.4)
C
US LISTED
Fax +1 (717) 764-0839
www.redlion.net
MODEL CSMSTRV2 – MODULAR CONTROLLER SERIES MASTER
PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES
IN THE MODULAR CONTROLLER SERIES
PROVIDES POWER AND COMMUNICATIONS TO MODULES
THROUGH BACKPLANE CONNECTOR
STORES MODULE CONFIGURATION INFORMATION, AND
AUTOMATICALLY REPROGRAMS REPLACED MODULES
EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA
MAPPING TO PLCs, PCs, AND SCADA SYSTEMS
INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY
UNLIMITED INTEGRATION METHODS
10 BASE-T/100 BASE-TX ETHERNET CONNECTION PROVIDES
NETWORKING CAPABILITY
SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES
U
R
C
L
US LISTED
IND. CONT. EQ.
34AD
MODULES
®
SUPPORTED BY CRIMSON
2.0 SOFTWARE (OLDER CRIMSON
1.0 FILES MAY BE IMPORTED INTO CRIMSON 2.0)
Bulletin No. CSMSTRV2-C
Drawing No. LP0641
Released 01/10
GENERAL DESCRIPTION
The Model CSMSTRV2 is a communications and control platform designed
for use with Modular Controller Series slave modules. The CSMSTRV2 uses a
proprietary high speed serial protocol to communicate, via backplane connection,
with up to 16 slave modules. Through the same connection, the Master also
provides power to the modules.
When powered up, the CSMSTRV2 automatically identifies and addresses
connected slave modules. By storing the configuration information of all of the
modules, the CSMSTRV2 is able to automatically configure modules if they are
replaced.
The Master provides high-speed RS232/422/485 communication ports and an
Ethernet port for connection to PCs, PLCs, and SCADA systems. An extensive
list of master and slave protocol drivers are available to allow the CSMSTRV2
to share and exchange variable data with external devices. The 10 Base-T/100
Base-TX Ethernet port can also be used to connect and share data with other
devices at high speeds.
The CSMSTRV2 was designed as a direct replacement for the original
CSMSTRSE. This new model provides benefits such as support via Crimson®
2.0 software, which allows configuration files to be uploaded. To save
programming time, files originally created in Crimson 1.0 (.cdb files) may be
imported into Crimson 2.0.
The design of the Modular Controller Series high density packaging and DIN
rail mounting saves time and panel space. The controller snaps easily onto
standard top hat (T) profile DIN rail.
DIMENSIONS In inches (mm)
SOFTWARE
The CSMSTRV2 is programmed with Crimson® 2.0 software for Windows®
2000 or later platforms. The software is an easy to use, graphical interface which
provides a means of communication configuration, as well as commissioning
and calibration of new systems.
CONTENTS OF PACKAGE
- CS Master
- Termination Plug
- Terminal Block for connecting power.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent
and redundant temperature limit indicator with alarm outputs is strongly
recommended.
CAUTION: Risk of Danger.
Read complete instructions prior to installation
and operation of the unit.
1
SPECIFICATIONS
1. POWER: 24 VDC ± 10%
400 mA min. (1 module)
3 Amps max. (16 modules)
Must use NEC Class 2 or Limited Power Source (LPS) rated power supply.
2. COMMUNICATIONS:
USB/PG Port: Adheres to USB specification 1.1. Device only using Type B
connection.
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
RS232/PG Port: RS232 port via RJ12
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12
DH485 TXEN: Transmit enable; open collector, V
VOL = 0.5 V @ 25 mA max.
Note: For additional information on the communications or signal common
and connections to earth ground please see the “Connecting to Earth
Ground” in the section “Installing and Powering the CSMSTRSX.”
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
3. LEDs:
STS – Status LED indicates condition of master.
TX/RX – Transmit/Receive LEDs show serial activity.
Ethernet – Link and activity LEDs.
4. MEMORY:
On-board User Memory: 4 Mbytes of non-volatile Flash memory.
On-board SDRAM: 2 Mbytes
5. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50 °C
Storage Temperature Range: -30 to +70 °C
Operating and Storage Humidity: 80% max relative humidity,
non-condensing, from 0 to 50 °C
Vibration According to IEC 68-2-6: 5 to 150 Hz, in X, Y, Z direction for 1.5
hours, 2 g’s.
Shock According to IEC 68-2-27: Operational 25 g's, 11 msec in 3 directions.
Altitude: Up to 2000 meters
6. CONSTRUCTION: Case body is burgundy high impact plastic and
stainless steel. For indoor use only. Installation Category II, Pollution
Degree 2.
= 15 VDC,
OH
7. POWER CONNECTION: Removable wire clamp screw terminal block.
Wire Gage Capacity: 24 AWG to 12 AWG
Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)
8. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting
rails according to EN50022 -35 x 7.5 and -35 x 15.
9. CERTIFICA TIONS AND COMPLIANCES:
SAFETY
UL Listed, File #E302106, UL508, CSA 22.2 No. 14-M05
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for
measurement, control, and laboratory use, Part 1.
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: 2006: Electrical Equipment for
Measurement, Control and Laboratory use.
Immunity to Industrial Locations:
Electrostatic discharge EN 61000-4-2 Criterion B
4 kV contact discharge
8 kV air discharge
Electromagnetic RF fields EN 61000-4-3 Criterion B3
10 V/m
Fast transients (burst) EN 61000-4-4 Criterion B
power 2 kV
I/O signal connected to power
I/O signal
1 kV
2 kV
Surge EN 61000-4-5 Criterion B
power
1kV L-L,2 kV L-G
signal
1kV
RF conducted interference EN 61000-4-6 Criterion A
3 V/rms
Emissions:
Emissions EN 55011 Class A
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: T emporary loss of performance fr om which the unit self-r ecovers.
3. The module’s with analog input and/or output signals may have their
signals deviate during disturbance but self-recover when the disturbance
is removed.
10. WEIGHT: 12.9oz (365.7g)
ORDERING INFORMATION
TYPE MODEL NO. DESCRIPTION PART NUMBER
Modular Controller Master, Comms, Ethernet CSMSTRV2
Modular Controller Master with multiple protocol converter, data logger, web server with Virtual
Master Module CSMSTR
Communications
Cables (10 feet)
Software SFCRM2 Crimson 2.0
Power Supply PSDR DIN Rail Mounted Power Supply PSDRxxxx
Accessories
1
Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.
The CSMSTRV2 was designed as a direct replacement for the original CSMSTRSE. This new model provides benefits such as support via Crimson
that allows configuration files to be uploaded. To save programming time, files originally created in Crimson 1.0 (.cdb files) may be imported into Crimson 2.0.
2
Use this part number to purchase Crimson on CD with a printed Modular Controller Manual, USB cable, and RS-232 cable. Otherwise, download free of charge from
www.redlion.net.
3
Industrial grade two million write cycles. SMART Modular Technologies model SG9CF (UL Listed Directory Category NWGQ).
1
HMI up to QVGA (320 x 240) size and expansion slot.
Modular Controller Master with multiple protocol converter, data logger, web server with Virtual
HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM.
RS232 Programming Cable CBLPROG0
CBL
G3CF CompactFlash Card
USB Cable CBLUSB00
Communications Cables
Rail Stops (Qty 2) RSRSTP00
Replacement Base CSBASE00
Replacement Termination Plug CSTERM00
2
, Modular Controller Manual, and Download Cable SFCRM2MC
1
3
CSMSTRSX
CSMSTRGT
CBLxxxxx
G3CFxxxx
®
2.0 software
2
HARDWARE
INSTALLATION
DIN rail should be mounted horizontally so that the unit’s ventilation holes
are vertical in relation to cabinet orientation. A minimum clearance of 1 inch
(25.4 mm) should be maintained above and below the unit in order to ensure
proper thermal regulation.
The unit shall be installed inside a UL Listed Industrial Control Panel or
similar type of enclosure. A minimum 3.2 mm distance shall be maintained
between the hazardous live parts of the equipment and accessible parts of the
fire/electrical enclosure.
1
1.00"
min. clearance
1.00"
min. clearance
TOP
STS
RS232/PG
USB/PG
RS485
RS232
ETHERNET
BOTTOM
DEPRESS
3
4
DIN RAIL
4
2
Figure 1 - Attach CSMSTR Master To DIN Rail
STS
RS232/PG
USB/PG
RS485
RS232
ETHERNET
5
DIN RAIL
Figure 3 - Attach Termination Plug*
* Supplied with CSMSTR Master Module.
POWER SUPPLY REQUIREMENTS
It is very important that the power supply is mounted correctly if the unit is
to operate reliably. Please take care to observe the following points:
– The power supply must be mounted close to the unit, with usually not more
than 6 feet (1.8 m) of cable between the supply and the master. Ideally, the
shortest length possible should be used.
– The wire used to connect the master’s power supply should be at least
22-gage wire. If a longer cable run is used, a heavier gage wire should be
used. The routing of the cable should be kept away from large contactors,
inverters, and other devices which may generate significant electrical
noise.
– A power supply with an NEC Class 2 or Limited Power Source (LPS) and
SELV rating is to be used. This type of power supply provides isolation to
accessible circuits from hazardous voltage levels generated by a mains
power supply due to single faults. SELV is an acronym for “safety extralow voltage.” Safety extra-low voltage circuits shall exhibit voltages safe
to touch both under normal operating conditions and after a single fault,
such as a breakdown of a layer of basic insulation or after the failure of a
single component has occurred.
Figure 2 - Attach Slave Bases To DIN Rail
STS
RS232/PG
USB/PG
RS485
RS232
ETHERNET
DIN RAIL
Figure 4 - Installation Complete
Visit www.redlion.net for a complete list of our PSDR Series of Class 2
power supplies.
3
+24 V
COMMON
COMM
N/C
+24
EMC INSTALLATION GUIDELINES
Although Red Lion Controls Products are designed with a high degree of
immunity to Electromagnetic Interference (EMI), proper installation and wiring
methods must be followed to ensure compatibility in each application. The type
of the electrical noise, source or coupling method into a unit may be different
for various installations. Cable length, routing, and shield termination are very
important and can mean the difference between a successful or troublesome
installation. Listed are some EMI guidelines for a successful installation in an
industrial environment.
1. To reduce the chance of noise spikes entering the unit via the power lines,
connections should be made to a clean source. Connecting to circuits that also
power loads such as contactors, relays, motors, solenoids etc. should be avoided.
2. The unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
3. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
c. Connect the shield to common of the master and leave the other end of the
shield unconnected and insulated from earth ground.
WIRING
POWER CONNECTION
4. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors, control
relays, transformers, and other noisy components.
5. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
6. In extremely high EMI environments, the use of external EMI suppression
devices is effective. The following EMI suppression devices (or equivalent)
are recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite part number 0443167251 (RLC part number FCOR0000)
TDK part number ZCAT3035-1330A
Steward part number 28B2029-0A0
Line Filters for input power cables:
Schaffner part number FN610-1/07 (RLC part number LFIL0000)
Schaffner part number FN670-1.8/07
Corcom part number 1 VR3
Visit RLC's web site at www.redlion.net for more information on EMI
guidelines, Safety and CE issues as they relate to Red Lion Controls products.
PROGRAMMING PORTS
RS232/PG
USB/PG
ETHERNET
CTS
Rx
COMM
COMM
Tx
RS232
RTS
GREEN/AMBER LED
YELLOW LED
CBLPROG0
STS
RS232/PG
USB/PG
RS485
RS232
ETHERNET
OR
CBLUSB00
Ethernet (Crossover)
4
COMMUNICATION PORTS
ETHERNET
CBLxxxxx*
REM
SLC 5/03 CPU
RUN
RUN
BATT
FLT
FORCE
RS232
DH485
PROG
USER
POWER
POWER
VDC
PWR OUT +24
PWR OUT COM
CHASSIS GND
VAC NEUT
120/240 VAC
USB/PG
RS485
RS232
RS232/PG
STS
CBLPROG0
OR
RS232/PG
CTS
Rx
COMM
COMM
RS232
Tx
RTS
RS232
RTS
Tx
COMM
COMM
Rx
CTS
RS485
TxA
TxB
COMM
TxEN
RxB
RxA
TxA
TxB
RS232
RS485
STS
RS232/PG
USB/PG
RS485
RS232
ETHERNET
CBLxxxxx*
SLC 5/03 CPU
FORCE
RUN
FLT
DH485
BATT
RS232
REMRUN PROG
POWER
PWR OUT +24
VDC
USER
POWER
PWR OUT COM
120/240 VAC
VAC NEUT
CHASSIS GND
* Use appropriate communications cable.
See Ordering Information for descriptions of
the available cables.
WARNING: Do NOT use a standard
DH-485 cable to connect this port to
STS
RS232/PG
USB/PG
RS485
RS232
ETHERNET
CBLxxxxx*
SLC 5/03 CPU
FORCE
RUN
FLT
DH485
BATT
RS232
REM
RUN
PROG
PWR OUT +24
VDC
PWR OUT COM
120/240 VAC
VAC NEUT
CHASSIS GND
Allen Bradley equipment.
POWER
USER
POWER
PORT 3 - ETHERNET CONNECTION
GREEN/AMBER LED
YELLOW LED
STS
RS232/PG
USB/PG
RS485
RS232
ETHERNET
Standard Ethernet cable
5
(NIC)
ETHERNET
LED
GREEN/
AMBER
LED
YELLOW
COMM
CTS (PIN 1)
COMMRxTx
RTS (PIN 6)
RS232
PORT
COMMS
COMMS
PORT
TxB (PIN 1)
TxA (PIN 8)
RS485
RxA
TxA
TxB
COMM
RxB
TxEN
USB/PG
RS232/PG PORT
RS232
Rx
CTS (PIN 1)
COMM
Tx
COMM
RTS (PIN 6)
ETHERNET
RS232
USB/PG
RS485
RS232/PG
CONNECTOR
STS
POWER
3 N/C
COMMON
24V 20%2
1
+
-
MASTER PORT PIN OUTS
TROUBLESHOOTING
If for any reason you have trouble operating,
connecting, or simply have questions concerning your
new Master, contact Red Lion’s technical support. For
contact information, refer to the back page of this bulletin
for phone and fax numbers.
EMAIL: techsupport@redlion.net
Web Site: http://www.redlion.net
COMMUNICATING WITH THE MASTER
CONFIGURING A MASTER
The Master is configured using Crimson® 2.0 software. Crimson 2.0 is
available as a free download from Red Lion’s website, or it can be ordered on
CD. Updates to Crimson 2.0 for new features and drivers are posted on the
website as they become available. By configuring the Master using the latest
version of Crimson 2.0, you are assured that your unit has the most up to date
feature set. Crimson® 2.0 software can configure the Master through the RS232/
PG port, USB/PG port, or Ethernet port. The USB/PG port is connected using a
standard USB cable with a Type B connector.
The driver needed to use the USB port will be installed with Crimson 2.0.
The RS232/PG port uses a programming cable made by Red Lion to connect to
the DB9 COM port of your computer. If making your own cable, refer to the
“Master Port Pin Outs” for wiring information.
CABLES AND DRIVERS
Red Lion has a wide range of cables and drivers for use with many different
communication types. A list of these drivers and cables along with pin outs is
available from Red Lion’s website. New cables and drivers are added on a
regular basis. If making your own cable, refer to the “Master Port Pin Outs” for
wiring information.
Note: The USB port is for system set-up and diagnostics and is not intended for
permanent connection.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The Master’s RJ45 jack is wired as a NIC (Network Interface Card).
For example, when wiring to a hub or switch use a straight-through cable, but
when connecting to another NIC use a crossover cable.
The Crimson 2.0 manual contains additional information on Ethernet
communications.
RS232 PORTS
The Master has two RS232 ports. There is the RS232/PG port and the
COMMS port. Although only one of these ports can be used for programming,
both ports can be used for communications with a PLC. The RS232/PG port can
be used for either master or slave protocols.
RS422/485 PORT
The Master has one RS422/485 port. This port can be configured to act as
either RS422 or RS485.
RS422/485 4-WIRE
CONNECTIONS
5V
130K
TX
130K
5V
130K
RX
130K
7
1
8
2
5
4
3
6
TxB
TxA
TxEN (OC)
RxB
RxA
GND
RS485 2-WIRE
CONNECTIONS
5V
130K
TX/RX
130K
7
1
8
2
5
6 GND
Note: All Red Lion devices connect A to A and B to B, except for Paradigm
devices. Refer to www.redlion.net for additional information.
DH485 COMMUNICATIONS
The Master’s RS422/485 COMMS port can also be used for Allen Bradley
DH485 communications.
WARNING: DO NOT use a standard DH485 cable to connect this port to Allen
Bradley equipment. A cable and wiring diagram are available from Red Lion.
6
TxB
TxA
TxEN (OC)
LEDS
STS – STATUS LED
The green Status LED provides information regarding the state of the Master,
as well as the rest of the system. This includes indication of the various stages
of the start-up routine (power-up), and any errors that may occur.
Startup Routine
INDICATION
Rapidly Flashing
Steady Master is operating properly.
Error States
LED
1 blink, pause, repeat
2 blinks, pause, repeat
3 blinks, pause, repeat
4 blinks, pause, repeat
Master is currently running the boot loader and/or
being flash upgraded by Crimson.
INDICATION
One or more slave modules are missing from the
system. Master and installed modules will perform
normally in this state.
Missing configuration, or configuration being
updated by Crimson.
Quantity of module bases does not match
configuration file. Master will not communicate
with the modules until the error is corrected.
Termination plug not installed, or one or more
bases are malfunctioning. Master will not
communicate with the modules until the plug is
reinstalled, and power is cycled.
USER COMMUNICATION PORTS - TX/RX LEDS
INDICATIONLED
TransmittingGREEN
ReceivingRED
Note: LEDs are not available on the Programming Port: RS232/PG.
ETHERNET LEDS
INDICATIONLED
Link EstablishedYELLOW (Solid)
Network ActivityYELLOW (Flashing)
10 BASE-T CommunicationsGREEN
100 BASE-TX CommunicationsAMBER
7
The Company warrants the products it manufactures against defects in materials and workmanship
LIMITED WARRANTY
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those
expressly contained herein. The Customer acknowledges the disclaimers and limitations contained
herein and relies on no other warranties or affirmations.
Red Lion Controls
Headquarters
20 Willow Springs Circle
York PA 17406
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
Red Lion Controls
Europe
Printerweg 10
NL - 3821 AD Amersfoort
Tel +31 (0) 334 723 225
Fax +31 (0) 334 893 793
Red Lion Controls
India
54, Vishvas Tenement
GST Road, New Ranip,
Ahmedabad-382480 Gujarat, India
Tel +91 987 954 0503
Fax +91 79 275 31 350
Red Lion Controls
China
Unit 101, XinAn Plaza
Building 13, No.99 Tianzhou Road
ShangHai, P.R. China 200223
Tel +86 21 6113-3688
Fax +86 21 6113-3683
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