Red Lion CSMSTR LE-SX-GT User Manual
Bulletin No. CSMSTRSX-J
5.30
(134.7)
RS232
ETHERNET
CF
STS
USB/PG
RS485
RS232/PG
3.09 (78.5)
4.15 (105.4)
C
US LISTED
C
US LISTED
Drawing No. LP0610
Released 09/12
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODELS CSMSTRSX AND CSMSTRGT – ENHANCED MODULAR
CONTROLLER SERIES MASTER
U
R
C
L
U
R
C
L
US LISTED
PROGRAMMABLE
CONTROLLERS
US LISTED
IND. CONT. EQ.
34AD
FOR USE IN HAZARDOUS LOCATIONS:
3PWL
Class I, Division 2, Groups A, B, C, and D
PROVIDES ENHANCED FEATURES FOR DATA ACQUISITION
OR MULTI-ZONE PID CONTROL APPLICATIONS
WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA
LOGS AND VIRTUAL HMI
VIRTUAL HMI OFFERS BUILT-IN PC-BASED SCADA
FUNCTIONALITY
PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES
IN THE MODULAR CONTROLLER SERIES
STORES MODULE CONFIGURATION INFORMATION, AND
AUTOMATICALLY REPROGRAMS REPLACED MODULES
EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA
MAPPING TO PLCs, PCs, AND SCADA SYSTEMS
INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY
UNLIMITED INTEGRATION METHODS
10 BASE-T/100 BASE-TX ETHERNET CONNECTION PROVIDES
NETWORKING CAPABILITY
SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES
MODULES
COMPACTFLASH® SLOT ALLOWS PROCESS DATA TO BE
LOGGED DIRECTLY TO CSV FILES
GENERAL DESCRIPTION
The Model CSMSTR is a communications and control platform designed for
use with Modular Controller Series slave modules. The CSMSTR uses a
proprietary high speed serial protocol to communicate, via backplane connection,
with up to 16 slave modules. Through the same connection, the Master also
provides power to the modules.
When powered up, the CSMSTR automatically identifies and addresses
connected slave modules. By storing the configuration information of all of the
modules, the CSMSTR is able to automatically configure modules if they are
replaced.
The Master provides high-speed RS232/422/485 communication ports and an
Ethernet port for connection to PCs, PLCs, and SCADA systems. An extensive
list of master and slave protocol drivers are available to allow the CSMSTR to
share and exchange variable data with external devices. The 10 Base-T/100
Base-TX Ethernet port can also be used to connect and share data with other
devices at high speeds. The virtual HMI feature allows you to create and control
an HMI from any networked PC. An onboard CompactFlash slot provides
storage for the Master’s built-in data logger.
The design of the Modular Controller Series high density packaging and DIN
rail mounting saves time and panel space. The controller snaps easily onto
standard top hat (T) profile DIN rail.
DIMENSIONS In inches (mm)
SOFTWARE
The CSMSTR is programmed with Crimson 2.0 software for Windows® 2000
or later platforms. The software is an easy to use, graphical interface which
provides a means of communication configuration, as well as commissioning
and calibration of new systems.
CONTENTS OF PACKAGE
- CS Master
- Termination Plug
- Terminal Block for connecting power
- Rubber End Cap
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent
and redundant temperature limit indicator with alarm outputs is strongly
recommended.
Read complete instructions prior to installation
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I,
DIVISION 2, GROUPS A, B, C, D, OR NON-HAZARDOUS
LOCATIONS ONLY
CompactFlash is a registered trademark of CompactFlash Association.
1
CAUTION: Risk of Danger.
and operation of the unit.
SPECIFICATIONS
1. POWER: 24 VDC ± 10%
400 mA min. (1 module)
3.5 Amps max. (16 modules + Expansion Card)
Must use NEC Class 2 or Limited Power Source (LPS) rated power supply.
2. COMMUNICATIONS:
USB/PG Port: Adheres to USB specification 1.1. Device only using Type B
connection.
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
RS232/PG Port: RS232 port via RJ12
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12
DH485 TXEN: Transmit enable; open collector, V
VOL = 0.5 V @ 25 mA max.
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
3. LEDs:
STS – Status LED indicates condition of master.
TX/RX – Transmit/Receive LEDs show serial activity.
Ethernet – Link and activity LEDs.
CF – CompactFlash LED indicates card status and read/write activity
4. MEMORY:
On-board User Memory: 4 Mbytes of non-volatile Flash memory.
On-board SDRAM:
CSMSTRSX: 2 Mbytes
CSMSTRGT: 8 Mbytes
Memory Card: CompactFlash Type II slot for Type I and Type II cards.
5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month
drift. Crimson 2.0’s SNTP facility allows synchronization with external servers.
Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC.
A “Battery Low” system variable is available so that the programmer can
choose specific action(s) to occur when the battery voltage drops below
its nominal voltage.
This unit is NOT field serviceable. All work must be done by a qualified technician.
6. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -30 to +70°C
Operating and Storage Humidity: 80% max relative humidity,
non-condensing, from 0 to 50°C
Vibration According to IEC 68-2-6: Operational 10 to 150 Hz, 0.075 mm
amplitude in X, Y, Z direction for 1.5 hours, 1 g.
Shock According to IEC 68-2-27: Operational 25 g, 11 msec in 3 directions.
Altitude: Up to 2000 meters
7. CONSTRUCTION: Case body is burgundy high impact plastic and stainless
steel. For indoor use only. Installation Category II, Pollution Degree 2.
= 15 VDC,
OH
8. POWER CONNECTION: Removable wire clamp screw terminal block.
Wire Gage Capacity: 24 AWG to 12 AWG
Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)
9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting
rails according to EN50022 -35 x 7.5 and -35 x 15.
10. CERTIFICA TIONS AND COMPLIANCES:
SAFETY
Check each module’s specifications to determine system compliance.
UL Listed, File #E302106, UL508, CSA 22.2 No. 14-M05 and File #E179259,
UL61010-1, CAN/CSA-C22.2 No. 61010-1; and File #E317425, ANSI/ISA
12.12.01-2007, CSA 22.2 No. 213-M1987
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
IECEE CB Scheme Test Report #E179259-A5-CB-1
Issued by Underwriters Laboratories Inc.
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: 2006: Electrical Equipment for
Measurement, Control and Laboratory use.
Immunity to Industrial Locations:
Electrostatic discharge EN 61000-4-2 Criterion B
4kV contact discharge
Electromagnetic RF fields EN 61000-4-3 Criterion B
8kV air discharge
3
10V/m (80 MHz to 1 GHz)
3 V/m (1.4 GHz to 2 GHz)
1 V/m (2 GHz to 2.7 GHz)
Fast transients (burst) EN 61000-4-4 Criterion B
power 2kV
I/O signal 1kV
I/O signal connected to power 2kV
Surge EN 61000-4-5 Criterion B
power 1 kV L to L, 2 kV L to G
signal 1 kV
RF conducted interference EN 61000-4-6 Criterion A
3 Vrms
Emissions:
Emissions EN55011 Class A
Notes:
1. Criterion A: Normal operation within specified limits.
2. Criterion B: T emporary loss of performance fr om which the unit self-r ecovers.
3. The modules with analog input and/or output signals may have their signals
deviate during disturbance but self-recover when disturbance is removed.
11. WEIGHT: 15.1 oz (456.4 g)
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
AREA IS KNOWN TO BE NON-HAZARDOUS.
HARDWARE
INSTALLATION
DIN rail should be mounted horizontally so that the unit’s ventilation holes
are vertical in relation to cabinet orientation. A minimum clearance of 1 inch
(25.4 mm) should be maintained above and below the unit in order to ensure
proper thermal regulation.
The unit shall be installed inside a UL Listed Industrial Control Panel or
similar type of enclosure. A minimum 3.2 mm distance shall be maintained
between the hazardous live parts of the equipment and accessible parts of the
fire/electrical enclosure.
1
2
Figure 1 - Attach CSMSTR Master To DIN Rail and Remove
Rubber End Cap
2
REMOVE
1.00"
CompactFlash
(Top Side)
CompactFlashInsert Top Side
Towards Left
min. clearance
1.00"
min. clearance
RS232/PG
STS
CF
TOP
USB/PG
RS485
RS232
ETHERNET
DEPRESS
3
4
DIN RAIL
4
RS232/PG
STS
USB/PG
CF
RS485
RS232
ETHERNET
Figure 3 - Attach Termination Plug*
* Supplied with CSMSTR Master Module.
5
DIN RAIL
BOTTOM
Figure 2 - Attach Slave Bases To DIN Rail
PROTOCOL CONVERSION
Mount the Master as shown under Hardware Installation Figure 1 above.
Install the rubber end cap. The end cap protects the pins from damage. Configure
the Master for zero modules.
RS232/PG
STS
USB/PG
CF
RS485
RS232
ETHERNET
DIN RAIL
Figure 4 - Installation Complete
COMPACTFLASH® CARD
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4 Mbytes and formatted to a maximum of 2
Gbytes (see Note box below) with the Master’s CompactFlash socket. Cards are
available at most computer and office supply retailers. CompactFlash can be used
for configuration transfers, data logging, and trending.
NOTE
For reliable operation of this and other Red Lion products, one of the
following brands of CompactFlash card must be used...
SimpleTech SMART® Modular
®
SanDisk
Not all of the above manufacturers offer CompactFlash cards recognized to
UL standards, which may be required for your application.
Although RLC products limit use of CompactFlash card memory to 2 GB,
cards with a larger capacity can be used. They MUST be formatted to 2
GB and use the FAT 16 file system. It is recommended to format the CF
card using the format utility from within Crimson.
Silicon Systems
Note: Do not remove or insert
the CompactFlash card while
power is applied.
Information stored on a CompactFlash card can be read by a card reader
attached to a PC. This information is stored in IBM (Windows®) PC compatible
FAT16 file format.
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