Redlion CSMSTR User Manual

1

z PROVIDES ENHANCED FEATURES FOR DATA ACQUISITION

OR MULTI-ZONE PID CONTROL APPLICATIONS

z WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA

LOGS AND VIRTUAL HMI

z VIRTUAL HMI OFFERS BUILT-IN PC-BASED SCADA

FUNCTIONALITY

z PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES

IN THE MODULAR CONTROLLER SERIES

z STORES MODULE CONFIGURATION INFORMATION, AND

AUTOMATICALLY REPROGRAMS REPLACED MODULES

z EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA

MAPPING TO PLCs, PCs, AND SCADA SYSTEMS

z INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY

UNLIMITED INTEGRATION METHODS

z 10 BASE-T/100 BASE-TX ETHERNET CONNECTION PROVIDES

NETWORKING CAPABILITY

z SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES

MODULES

z COMPACTFLASH

®

SLOT ALLOWS PROCESS DATA TO BE

LOGGED DIRECTLY TO CSV FILES

GENERAL DESCRIPTION

The Model CSMSTR is a communications and control platform designed for
use with Modular Controller Series slave modules. The CSMSTR uses a
proprietary high speed serial protocol to communicate, via backplane
connection, with up to 16 slave modules. Through the same connection, the
Master also provides power to the modules.

When powered up, the CSMSTR automatically identifies and addresses
connected slave modules. By storing the configuration information of all of the
modules, the CSMSTR is able to automatically configure modules if they are
replaced.

The Master provides high-speed RS232/422/485 communication ports and an
Ethernet port for connection to PCs, PLCs, and SCADA systems. An extensive
list of master and slave protocol drivers are available to allow the CSMSTR to
share and exchange variable data with external devices. The 10 Base-T/100
Base-TX Ethernet port can also be used to connect and share data with other
devices at high speeds. The virtual HMI feature allows you to create and control
an HMI from any networked PC. An onboard CompactFlash slot provides
storage for the Master’s built-in data logger.

The design of the Modular Controller Series high density packaging and DIN
rail mounting saves time and panel space. The controller snaps easily onto
standard top hat (T) profile DIN rail.

SOFTWARE

The CSMSTR is programmed with Windows®compatible Crimson 2.0
software. The software is an easy to use, graphical interface which provides a
means of communication configuration, as well as commissioning and
calibration of new systems.

CONTENTS OF PACKAGE

- CS Master

- Termination Plug

- Terminal Block for connecting power.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent and
redundant temperature limit indicator with alarm outputs is strongly
recommended.

CompactFlash is a registered trademark of CompactFlash Association.

MODEL CSMSTR – ENHANCED MODULAR CONTROLLER SERIES MASTER

Bulletin No. CSMSTRSX-B

Drawing No. LP0610

Released 4/06

Tel [phone]

Fax [phone]

www.redlion.net

CAUTION: Risk of Danger.

Read complete instructions prior to installation

and operation of the unit.

DIMENSIONS In inches (mm)

Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

2

SPECIFICATIONS

1. POWER: 24 VDC ± 10%

400 mA min. (1 module)
5 Amps max. (16 modules + Expansion Card)
Must use Class 2 or SELV rated power supply.

2. COMMUNICATIONS:
USB/PG Port: Adheres to USB specification 1.1. Device only using Type B

connection.

Serial Ports: Format and Baud Rates for each port are individually software

programmable up to 115,200 baud.

RS232/PG Port: RS232 port via RJ12
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12
DH485 TXEN: Transmit enable; open collector, V

OH

= 15 VDC,

V

OL

= 0.5 V @ 25 mA max.

Note: For additional information on the communications or signal common

and connections to earth ground please see the “Connecting to Earth
Ground” in the section “Installing and Powering the CSMSTRSX.”

Ethernet Port: 10 BASE-T / 100 BASE-TX

RJ45 jack is wired as a NIC (Network Interface Card).

3. LEDs:
STS – Status LED indicates condition of master.
TX/RX – Transmit/Receive LEDs show serial activity.
Ethernet – Link and activity LEDs.
CF – CompactFlash LED indicates card status and read/write activity

4. MEMORY:
On-board User Memory: 4 Mbytes of non-volatile Flash memory.
On-board SDRAM:

CSMSTRSX: 2 Mbytes
CSMSTRGT: 8 Mbytes

Memory Card: CompactFlash Type II slot for Type I and Type II cards.

5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month
drift. Crimson 2.0’s SNTP facility allows synchronization with external servers.
Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC.

A “Battery Low” system variable is available so that the programmer can

choose specific action(s) to occur when the battery voltage drops below
its nominal voltage.

6. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -30 to +70°C
Operating and Storage Humidity: 80% max relative humidity,

non-condensing, from 0 to 50°C

Altitude: Up to 2000 meters

7. CONSTRUCTION: Case body is burgundy high impact plastic and
stainless steel. Installation Category I, Pollution Degree 2.

8. POWER CONNECTION: Removable wire clamp screw terminal block.
Wire Gage Capacity: 24 AWG to 12 AWG
Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)

9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting
rails according to EN50022 -35 x 7.5 and -35 x 15.

10. CERTIFICATIONS AND COMPLIANCES:

SAFETY

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: Electrical Equipment for
Measurement, Control and Laboratory use.

Notes:

1. Criterion A: Normal operation within specified limits.

2. This device was designed for installation in an enclosure. To avoid

electrostatic discharge to the unit in environments with static levels above
4 kV precautions should be taken when the device is mounted outside an
enclosure. When working in an enclosure (ex. making adjustments, setting
jumpers etc.) typical anti-static precautions should be observed before
touching the unit.

11. WEIGHT: 15.1 oz (456.4 g)

HARDWARE

INSTALLATION

Figure 1 - Attach CSMSTR Master To DIN Rail

Figure 3 - Attach Termination Plug*

* Supplied with CSMSTR Master Module.

Figure 2 - Attach Slave Bases To DIN Rail

Figure 4 - Installation Complete

Immunity to Industrial Locations:
Electrostatic discharge EN 61000-4-2

Criterion A

2

4 kV contact discharge
8 kV air discharge

Electromagnetic RF fields EN 61000-4-3 Criterion A

10 V/m

Fast transients (burst) EN 61000-4-4 Criterion A

2 kV power
2 kV signal

Surge EN 61000-4-5 Criterion A

1kV L-L,2 kV L&N-E power

RF conducted interference EN 61000-4-6 Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

3

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of
immunity to Electromagnetic Interference (EMI), proper installation and wiring
methods must be followed to ensure compatibility in each application. The type
of the electrical noise, source or coupling method into a unit may be different for
various installations. Cable length, routing, and shield termination are very
important and can mean the difference between a successful or troublesome
installation. Listed are some EMI guidelines for a successful installation in an
industrial environment.

1. To reduce the chance of noise spikes entering the unit via the power lines,

connections should be made to a clean source. Connecting to circuits that also

power loads such as contactors, relays, motors, solenoids etc. should be avoided.

2. The unit should be mounted in a metal enclosure, which is properly connected

to protective earth.

3. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The

connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order

of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the

unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when

the noise source frequency is over 1 MHz.

c. Connect the shield to common of the master and leave the other end of the

shield unconnected and insulated from earth ground.

4. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors, control
relays, transformers, and other noisy components.

5. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.

6. In extremely high EMI environments, the use of external EMI suppression
devices is effective. The following EMI suppression devices (or equivalent)
are recommended:
Ferrite Suppression Cores for signal and control cables:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)
TDK part number ZCAT3035-1330A
Steward part number 28B2029-0A0

Line Filters for input power cables:

Schaffner part number FN610-1/07 (RLC part number LFIL0000)
Schaffner part number FN670-1.8/07
Corcom part number 1 VR3

Visit RLC's web site at www.redlion.net for more information on EMI

guidelines, Safety and CE issues as they relate to Red Lion Controls products.

COMPACTFLASH®CARD

CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4 Mbytes with the Master’s CompactFlash
socket. Cards are available at most computer and office supply retailers.
CompactFlash can be used for configuration transfers, data logging, and trending.

Information stored on a CompactFlash card can be read by a card reader
attached to a PC. This information is stored in IBM (Windows

®

) PC compatible

FAT16 file format.

Note: Do not remove or insert

the CompactFlash card while
power is applied.

POWER SUPPLY REQUIREMENTS

It is very important that the power supply is mounted correctly if the unit is

to operate reliably. Please take care to observe the following points:

– The power supply must be mounted close to the unit, with usually not more

than 6 feet (1.8 m) of cable between the supply and the master. Ideally, the
shortest length possible should be used.

– The wire used to connect the master’s power supply should be at least 22-

gage wire. If a longer cable run is used, a heavier gage wire should be
used. The routing of the cable should be kept away from large contactors,
inverters, and other devices which may generate significant electrical
noise.

– A power supply with a Class 2 or SELV rating is to be used. A Class 2 or

SELV power supply provides isolation to accessible circuits from
hazardous voltage levels generated by a mains power supply due to single
faults. SELV is an acronym for “safety extra-low voltage.” Safety extra­low voltage circuits shall exhibit voltages safe to touch both under normal
operating conditions and after a single fault, such as a breakdown of a
layer of basic insulation or after the failure of a single component has
occurred.

Visit www.redlion.net for a complete list of our PSDR Series of Class 2

power supplies.

NOTE

For reliable operation in all of our products, Red Lion recommends the

use of SanDisk

®

and SimpleTech brands of CompactFlash cards.

Industrial grade versions that provide up to two million write/erase cycles

minimum are available from Red Lion.

Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com