Scrolling help text in display line 3 ................................................. 27
Ordering information ............................................................................. 28
LP1102 3
GENERAL
This device is designed for connection to hazardous electric vol-
WARNING
tages. Ignoring this warning can result in severe personal injury
or mechanical damage. To avoid the risk of electric shock and fire,
the safety instruc tions of this manual must be observed and the
guidelines fol lowed. The specifications must not be exceeded, and
the device must only be applied as described in the following. Prior
to the commissioning of the device, this manual must be examined
carefully. Only qualified personnel (technicians) should install this
device. If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
Until the device is fixed, do not connect hazardous voltages to
the device.
The following operations should only be carried out on a discon-
HAZARD OUS
VOLTAGE
nected device and under ESD safe conditions:
General mounting, connection and disconnection of wires.
Troubleshooting the device.
Repair of the device must be done by Red Lion Controls only.
WARNING
WARNING
INSTALLATION
The device must be mounted on a DIN rail according to DIN 46277.
WARNING
Do not open the front plate of the device as this will cause damage
to the connector for the display / programming front PGM. This
device contains no DIP-switches or jumpers.
4 LP1102
SYMBOL IDENTIFICATION
Triangle with an exclamation mark: Warning / demand. Potentially lethal situations.
The CE mark proves the compliance of the device with the essential requirements of the directives.
The double insulation symbol shows that the deviceis protected by double or reinforced insulation.
SAFETY INSTRUCTIONS
DEFINITIONS
Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and
50 to 1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and also
troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust
and operate the knobs or potentiometers during normal operation.
RECEIPT AND UNPACKING:
Unpack the device without damaging it. The packing should always follow the
device until this has been permanently mounted. Check at the receipt of the device
whether the type corresponds to the one ordered.
ENVIRONMENT
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock, as
well as rain and heavy moisture. If necessary, heating in excess of the stated limits
for ambient temperatures should be avoided by way of ventilation.
All devices fall under Installation Category II, Pollution Degree 1, and Insulation
Class II.
MOUNTING
Only technicians who are familiar with the technical terms, warnings, and instructions in the manual and who are able to follow these should connect the device.
Should there be any doubt as to the correct handling of the device, please contact
your local distributor or, alternatively,
Red Lion Controls
LP1102 5
Mounting and connection of the device should comply with national legislation for
mounting of electric materials, i.a. wire cross section, protective fuse, and location.
Descriptions of input / output and supply connections are shown in the block
diagram and side label.
The following apply to fixed hazardous voltages-connected devices:
The max. size of the protective fuse is 10 A and, together with a power
switch, it should be easily accessible and close to the device. The power
switch should be marked with a label indicating that it will switch off the
volt age to the device.
Year of manufacture can be taken from the first two digits in the serial number.
UL INSTALLATION REQUIREMENTS
Use 60/75°C copper conducters only.
For use only in pollution degree 2 or better.
Max. ambient temperature ............................ 60°C
UL file number .................................................... E324843
CALIBRATION AND ADJUSTMENT
During calibration and adjustment, the measuring and connection of external
voltages must be carried out according to the specifications of this manual. The
technician must use tools and instruments that are safe to use.
NORMAL OPERATION
Operators are only allowed to adjust and operate devices that are safely fixed in
panels, etc., thus avoiding the danger of personal injury and damage. This means
there is no electrical shock hazard, and the device is easily accessible.
CLEANING
When disconnected, the device may be cleaned with a cloth moistened with distilled water.
LIABILITY
To the extent that the instructions in this manual are not strictly observed,
the custom er cannot advance a demand against Red Lion Controls that would
otherwise exist according to the concluded sales agreement.
6 LP1102
HOW TO DISMANTLE THE DEVICE
First, remember to demount the connectors with hazardous voltages.
Picture 1:
Detach the device from the DIN rail
by lifting the bottom lock.
LP1102 7
UNIVERSAL I/f CONVERTER
AFCM
• Input for RTD, TC, Ohm, potentiometer, mA and V
• Frequency output NPN, PNP and TTL
• Generates frequencies from 0.001...25000 Hz
• 2-wire supply > 16 V
• Universal AC or DC supply
Advanced features
• Programmable by way of detachable display front (PGM), process calibration,
signal simulation, password protection, error diagnostics and help text available
in several languages.
Application
• Linearised, electronic temperature measurement with RTD or TC sensor.
• Conversion of linear resistance variation to a frequency signal, e.g. from solenoids
and butterfly valves or linear movements with attached potentiometer.
• Power supply and signal isolator for 2-wire transmitters.
• Process control by way of a frequency signal transmitted to e.g. a PLC or a
process computer.
• Galvanic separation and conversion of analogue signals to frequency signals.
Technical characteristics
• When AFCM is used in combination with the PGM display / programmer front,
all operational parameters can be modified to suit any application. As the AFCM
is designed with electronic hardware switches, it is not necessary to open the
device for setting of DIP-switches.
• A green front LED indicates normal operation.
• Continuous check of vital stored data for safety reasons.
• 3-port 2.3 kVAC galvanic isolation.
8 LP1102
PGM DISPLAY / PROGRAMMER FRONT
• PGMMOD00 - Programming Module
• PGMMODC1 - Program/Comms Module
Functionality
The simple and easily understandable menu structure and the
explanatory help texts guide you effortless ly and automatically
through the configuration steps, thus making the product very
easy to use. Functions and configuration options are described in
the section ”Configuration / operating the function keys”.
PGMMOD00
Application
• Communications interface for modification of operational parameters in AFCM.
• Can be moved from one AFCM device to another and download the configuration
of the first converter to subsequent converters.
• Fixed display for readout of process data and status.
Technical characteristics
• LCD display with 4 lines; line 1 (H = 5.57 mm) shows input signal, line 2
(H = 3.33 mm) shows units. Line 3 alternates between digital output value and
scaling (kHz, Hz, mHz, P/m, P/h, P/d) or shows TAG no. Line 4 shows tendency
readout for the input signal and communication status.
• Programming access can be blocked by assigning a password. The password is
saved in the converter in order to ensure a high degree of protection against
unauthorised modifications to the configuration.
Mounting / installation
• Click PGM onto the front of AFCM.
LP1102 9
MOUNTING / DEMOUNTING THE PGMMOD
OK
1
3
4
2
PGM
1: Insert the tabs of PGMMOD into the holes at the top of the device.
2: Swing PGMMOD into place.
Demounting of PGMMOD
3: Push the release button on the bottom of PGMMOD and swing PGMMOD up.
PGMMOD00 shown, PGMMODC1 connects and disconnects in the same way.
10 LP1102
Input signals:
Volt-
Current
Passive Sensor
age
+
+
Active
Sensor
-
Output signals:
Supply:
APPLICATIONS
Po-
ten-tio-
RTD and lin. RTC
meter
Connection, wires
-
44
43
42
41
Frequency output
PNP, +24 V
24
NPN, 24 V
23
Out. Gnd.
22
TTL, 5 V
21
21.6...253 VAC
or
19.2...300 VDC
33
32
31
LP1102 11
Electrical specifications
Specifications range ............................................... -20°C to +60°C
Calibration temperature ........................................ 20...28°C
InputRangeReadoutLimit
CURRLoop break (4...20 mA)SE.BR<= 3.6 mA; > = 21 mA
POTMAll, SE.BR on all 3-wireSE.BR> ca. 126 k
LIN.R
TEMP
No SE.SH for Pt10, Pt20 and Pt50
Sensor error detection (SE.BR, SE.SH):
0...800
ΩSE.BR> ca. 875 Ω
0...10 kΩSE.BR> ca. 11 kΩ
TCSE.BR> ca. 750 k
RTD: 2-, 3- and 4-wire
SE.BR> ca. 15 k
SE.SH< ca. 15 Ω
Ω
Ω / (1,25 V)
Ω
Signal conditioning limits
InputRangeReadoutLimit
VO LT
CURR0...20 mA / 4...20 mA
LIN.R
POTMMin. readout = 0%, Max. readout = 100%
TEMPTC / RTD
If the valid range of the A/D converter or the polynomial is exceeded.
0...2.5 / 0.5...2.5 / 0...5 V / 1...5 V /
Outside range readout (IN.LO, IN.HI):
0...1 V / 0.2...1 V
0...10 V / 2...10 V
0...800
Ω
0...10 kΩ
IN.LO< -25 mV
IN.HI> 1.2 V
IN.LO< -25 mV
IN.HI> 12 V
IN.LO< -1.05 mA
IN.HI> 25.05 mA
IN.LO< 0 Ω
IN.HI> 1075 Ω
IN.LO< 0 Ω
IN.HI< 110 kΩ
IN.LO< -0.5 %
IN.HI> 100.5 %
IN.LO< temperature range -2°C
IN.HI> temperature range +2°C
Error indications
Error searchReadoutCause
Test of internal CJC sensorCJ.ER
Checksum test of the configuration in FLASHFL.ERError in FLASH
Communications test PGM / AFCMNO.COConnection error
Check that input signal matches input configurationIN.ER1) Error levels on input
Check that saved configuration in PGM matches moduleTY.ERConfiguration is not AFCM
All error indications flash once per second. The help text explains the error.
1) The error is reset by switching off and then switching on the supply voltage to the module.
Readout at hardware error
CJC sensor defect or
tem perature outside range
LP1102 17
CONNECTIONS
Supply:
313233
Polarity is reversible.
Inputs
RTD, 2-wireResistance, 2-wireTC
41 42 43 4441 42 43 4441 42 43 4441 42 43 44
Resistance,
3- / 4-wire
41 42 43 4441 42 43 4441 42 43 4441 42 43 44
RTD, 3- / 4-wire
Potentiometer
-+
Current2-wire transmitter
Voltage
41 42 43 44
-+
Passive SensorActive Sensor
Outputs
21 22 23 2421 22 23 2421 22 23 24
+5 V
Gnd.Gnd.Gnd.
18 LP1102
NPNTTLPNP
+
Passive Sensor
Tx
-+-+
+24 V
Active Output
ACFM
BLOCK DIAGRAM
VALVE 5
50.0
l / min
20 Ω
Green
EEPROM
Yellow
+
-
2-wire transmitter
+
-
Current
Voltage
Potentiometer
RTD and lin. R,
connection
wiresTC
24 3
+
-
44
43
42
41
CJC
PTC
MUX
0.2 mA
V
loop
CPU
Frequency
generator
21
TTL, 5 V
22
Gnd.
23
24
NPN
PNP, 24 V
31
19.2...300 VDC
Supply
33
21.6...253 VAC or
Supply
LP1102 19
CONFIGURATION / OPERATING THE FUNCTION KEYS
Documentation for routing diagram.
In general
When configuring the AFCM, you will be guided through all parameters and you can
choose the settings which fit the application. For each menu there is a scrolling
help text which is automatically shown in line 3 on the display.
Configuration is carried out by using the 3 function keys:
1 will increase the numerical value or choose the next parameter
2will decrease the numerical value or choose the previous parameter
3will save the chosen value and proceed to the next menu
When configuration is completed, the display will return to the default state 1.0.
See the reference diagram beginning on page 23.
Pressing and holding
state (1.0) without saving the changed values or parameters.
If no key is activated for 1 minute, the display will return to the default state (1.0)
without saving the changed values or parameters.
Further explanations
Password protection: Programming access can be blocked by assigning a
password. The password is saved in the converter in order to ensure a high
degree of protection against unauthorised modifications to the configuration.
Default password 2008 allows access to all configuration menus.
3 will return to the previous menu or return to the default
20 LP1102
Signal and sensor error info via display front PGM
Sensor error (see limits in the table) is displayed as SE.BR (sensor break) or SE.SH
(sensor short). Signals outside the selected range (not sensor error, see table for
limits) are displayed as IN.LO indicating low input signal or IN.HI indicating high
input signal. The error indication is displayed in line 3 as text and at the same
time the backlight flashes. Line 4 of the display is a status line which displays
COM (flashing bullet) indicating correct functioning of PGM and arrow up/down
which indicates tendency readout of the input signal.
Signal and sensor error indication without display front
Status of the unit can also be read from the green LED in the front of the device.
Green flashing LED 13 Hz indicates normal operation.
Green flashing LED 1 Hz indicates sensor error.
Steady green LED indicates internal error.
Advanced functions
The unit gives access to a number of advanced functions which can be reached by
answering “Yes” to the point “adv.set”.
Display setup: Here you can adjust the brightness contrast and the backlight.
Setup of TAG numbers with 6 alphanumerics. Selection of readout in line 3 of the
display. This line can either show the digital output or the TAG number.
Two-point process calibration: The unit can be process-calibrated in 2 points to fit
a given input signal . A low input signal (not necessarily 0%) is applied and the
actual value is entered. Then a high signal (not necessarily 100%) is applied and
the actual value is entered. If you accept to use the calibration, the unit will work
according to this new adjustment. If you later reject this menu point or choose
another type of input signal the unit will return to factory calibration.
Process simulation function: If you say ”Yes” to the point “EN.SIM” it is possible
to simulate an input signal by means of the arrow keys and thus control the
output signal up and down. When you finalise the point with 3, the unit returns
to normal mode.
Password: Here you can choose a password between 0000 and 9999 in order to
protect the unit against unauthorised modifications to the configuration. The unit
is delivered default without password. If you have locked the unit with a password
by mistake, you can always open the menu by using the master password 2008.
LP1102 21
Language: In the menu ”lang.setup” you can choose between 7 different language
versions of help texts that will appear in the menu. You can choose between UK,
DE, FR, IT, ES, SE and DK.
Auto diagnosis
The unit performs an advanced auto diagnosis of the internal circuits.
The following possible errors can be displayed in the front unit PGMMOD00.
CJ.ER - CJC sensor defect or CJC temperature outside range
FL.ER - Flash error
NO.CO - Connection error
IN.ER - Error levels on input
TY.ER - Configuration in PGM does not match this product type
Selection of units
After choosing the input signal type you can choose the process units which
will be shown in the display (see table). By selection of temperature input the
process value is always displayed in Celsius or Fahrenheit. This is selected in
the menu point after selection of temperature input.
22 LP1102
Power up
If no key is activated for 1 minute, the display will return to the default
state 1.0 without saving configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Save the chosen value and proceed to the next menu
3
Hold 3 Back to previous menu / return to menu 1.0 without saving
0000
9999
1 2
3
0000
PASSW.
Txt 1
1.0
50.0
%
12.0
1.1
1.0 = Default state.
Line 1 shows
input signal.
Line 2 shows
UNITS.By pressing 1 and
2 simultaneously
line 3 alternates
between f.Out
and TAG. Line 4 shows
communication
status.
1.1 = Only if password protected.
1.2 = Not valid for these
input signals:
0...20 mA and
voltage.
1.3 = Only if input signal
is temperature.
ROUTING DIAGRAM
VOLT
CURR
LIN.R
NO
YES
1 2
NO
ADV.SET
Txt 2
YES
ADV.SET
Txt 2
POTM
TEMP
1 2
3
VOLT
IN TYPE
Txt 3
CURR
IN TYPE
Txt 3
LIN.R
IN TYPE
Txt 3
POTM
IN TYPE
Txt 3
TEMP
IN TYPE
Txt 3
Continued on the page
Routing diagram ADV.SET
3
0-10 2-10
0-5 1-5
0-2,5
0,5-2,5
0.2-1
3
2-10
V.RANGE
Txt 4
0-20
4-20
3
4-20
I.RANGE
Txt 5
3
CONNEC.
Txt 6
3
3
0-1
1 2
1 2
4W
3W
2W
1 2
3W
@C
mA
rpm
69 units
(see pg 24 for
units list)
1 2
3
UNIT
%
Txt 11
3
111.1
DEC.P
Txt 12
Continued on the next page
3
0000
9999
1 2
3
0
R 0%
Txt 7
Pt
NI
TC
1 2
Pt
SENSOR
Txt 10
Ni
SENSOR
Txt 10
TC
SENSOR
Txt 10
0000
9999
3
2500
R 100%
Txt 8
1000
3
100
Pt TYPE
Txt 16
1000
3
100
Ni TYPE
Txt 17
TC.B TC.E TC.J TC.K
TC.L TC.N TC.R TC.S
TC.T TC.U TC.W3 TC.W5
3
TC.K
TC.TYPE
Txt 18
1111
111.1
11.11
1.111
1 2
1 2
-
10
1 2
-
50
1 2
1 2
3
3
3
3
TC.Lr
999.9
-199.9
1 2
0.0
DISP.LO
Txt 13
4W
3W
2W
1 2
3W
CONNEC.
Txt 6
4W
3W
2W
1 2
3W
CONNEC.
Txt 6
3
3
3
3
LP1102 23
999.9
-199.9
1 2
100.0
DISP.HI
Txt 14
Hz
p / m
p / h
p / d
1 2
3
Hz
OU.UN
Txt 20
0
25000
1 2
3
3
0
f.min
Txt 21
3
0
25000
1 2
25.00
f.max
Txt 22
3
0
25000
1 2
1
CUT.OFF
Txt 23
3
f>500 Hz
50%DC
prg p
1 2
50%
O.TYPE
Txt 19
3
t.PULSE
Txt 24
50%DC
1000
1 2
20
1
3
P/-
OU.UN
Txt 20
@C
@F
1 2
@C
UNIT
Txt 9
3
3
0
30000
1 2
0
P.min
Txt 21
ft/h
ft/min
ft/s
gal/h
gal/min
0.06
30000
1 2
3
1000
P.max
Txt 22
Selectable UNITS:
%
@C
@F
A
bar
cm
ft
g
GW
hp
hPa
in/h
in/min
in/s
Ips
kHz
kPa
24 LP1102
Hz
in
K
kA
kg
kJ
kV
kW
3
0
30000
1 2
0
CUT.OFF
Txt 23
m3/min
3
kWh
L
L/h
L/min
L/s
m
m/h
m/min
m/s
m/s^2
m3
m3/h
mA
mbar
50%DC
prg p
1 2
50%
O.TYPE
Txt 19
3
50%DC
mils
min
mm
mm/s
mm/s^2
mol
MPa
mV
MW
MWh
N
Ohm
p/day
p/h
p/min
1
1000
1 2
20
t.PULSE
Txt 24
3
Pa
pH
rpm
s
S
t
t/h
uA
um
uS
V
W
Wh
yd
[blank]
YES
NO
1 2
YES
OUT.ERR
Txt 25
1.2
YES
NO
1 2
YES
OUT.ERR
Txt 25
1.2
0
26250
1 2
3
0
f.ERR
Txt 26
NO
0
31500
1 2
3
0
f.ERR
Txt 26
NO
1.2 = Not valid for these
input signals:
0...20 mA and
voltage.
1.3 = Only if input signal
is temperature.
0.4
60
1 2
3
0
RESP
Txt 40
4172
-328
1 2
3
0
OUT.LO
Txt 41
4172
-328
1 2
3
150
OUT.HI
Txt 42
3
1.31.3
3
To default state 1.0
LP1102 25
MEM
DISP
CAL
SIM
PASS
LANG
1 2
MEM
SETUP
Txt 43
DISP
SETUP
Txt 43
CAL
SETUP
Txt 43
SIM
SETUP
Txt 43
PASS
SETUP
Txt 43
LANG
SETUP
Txt 43
3
3
3
3
3
3
ROUTING DIAGRAM
ADVANCED SETTINGS (ADV.SET)
2.0 In the submenu simulation (SIM) you must
SAVE
LOAD
1 2
SAVE
MEMORY
Txt 44
9
0
1 2
3
CONTRA
Txt 45
YES
NO
1 2
YES
CAL.LO
Txt 49
YES
NO
1 2
YES
EN.SIM
Txt 51
2.0
YES
NO
1 2
YES
EN.PASS
Txt 54
DE, DK,
ES, FR,
IT, SE,
UK
1 2
UK
LANGUA
Txt 59
press 3 to return to the default state 1.0.
3
3
3
3
3
3
NO
NO
0000
NEW.PAS
NO
9
0
1 2
9
LIGHT
Txt 46
4172
-328
1 2
2.0
@C
Txt 61
4172
-328
1 2
25.0
@C
Txt 52
9999
0000
1 2
Txt 55
9
A
1 2
3
TAGNO.
Txt 47
YES
NO
1 2
3
YES
CAL.HI
Txt 50
3
3
f.OUT
f.OUT
LINE 3
Txt 48
90.0
Txt 62
NO
3
3
3
TAG
1 2
4172
-328
1 2
@C
3
3
YES
NO
1 2
3
YES
USE.CAL
Txt 60
To default state 1.0
26 LP1102
SCROLLING HELP TEXT IN DISPLAY LINE 3
[01]
Set correct password
[02]
Enter advanced setup menu?
[03]
Select temperature input
Select potentiometer input
Select linear resistance input
Select current input
Select voltage input
[04]
Select 0.0-1 V input range
Select 0.2-1 V input range
Select 0-2.5 V input range
Select 0.5-2.5 V input range
Select 0-5 V input range
Select 1-5 V input range
Select 0-10 V input range
Select 2-10 V input range
[05]
Select 0-20 mA input range
Select 4-20 mA input range
Select Celsius as temperature unit
Select Fahrenheit as temperature unit
[10]
Select TC sensor type
Select Ni sensor type
Select Pt sensor type
[11]
Select display unit
[12]
Select decimal point position
[13]
Set display readout low
[14]
Set display readout high
[16]
Select Pt10 as sensor type
Select Pt20 as sensor type
Select Pt50 as sensor type
Select Pt100 as sensor type
Select Pt200 as sensor type
Select Pt250 as sensor type
Select Pt300 as sensor type
Select Pt400 as sensor type
Select Pt500 as sensor type
Select Pt1000 as sensor type
[17]
Select Ni50 as sensor type
Select Ni100 as sensor type
Select Ni120 as sensor type
Select Ni1000 as sensor type
[18]
Select TC-B as sensor type
Select TC-E as sensor type
Select TC-J as sensor type
Select TC-K as sensor type
Select TC-L as sensor type
Select TC-N as sensor type
Select TC-R as sensor type
Select TC-S as sensor type
Select TC-T as sensor type
Select TC-U as sensor type
Select TC-W3 as sensor type
Select TC-W5 as sensor type
Select TC-Lr as sensor type
[19]
Select 50% duty cycle output
Select programmable pulse time
[20]
Select Hz as output unit
Select pulses/minute as output unit
Select pulses/hour as output unit
Select pulses/day as output unit
[21]
Set output frequency for 0% input
[22]
Set output frequency for 100% input
[23]
Set low cut-off frequency
[24]
Set pulse time in milliseconds
[25]
Select no error action - output undefined at error
Set output at specific frequency on input error
[26]
Set output frequency on input error
[40]
Set response time in seconds
[41]
Set temperature for frequency output low
[42]
Set temperature for frequency output high
[43]
Enter language setup
Enter password setup
Enter simulation mode
Perform process calibration
Enter display setup
Perform memory operations
[44]
Load saved configuration into module
Save configuration in display front
[45]
Adjust LCD contrast
[46]
Adjust LCD backlight
[47]
Write a 6-character device TAG
[48]
Output frequency is shown in display line 3
Device TAG is shown in display line 3
[49]
Calibrate input low to process value?
[50]
Calibrate input high to process value?
[51]
Enter simulation mode?
[52]
Simulate input value
[54]
Enable password protection?
[55]
Set new password
[59]
Select language
[60]
Use process calibration values?
[61]
Set value for low calibration point
[62]
Set value for high calibration point
LP1102 27
Ordering information
DESCRIPTIONPART NUMBER
Analog to Freq. ConverterAFCM0000
Programming ModulePGMMOD00
Program/Comms ModulePGMMODC1
28 LP1102
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