RED LOGIKA 25-35, LOGIKA 25-35 REFILL Installation Manual

INSTALLATION GUIDE GB

Translation of the original instructions

PELLET BOILER

LOGIKA 25-35 LOGIKA 25-35 REFILL

PART 1 - ASSEMBLY

TABLE OF CONTENTS

TABLE OF CONTENTS ...................................................................................... II

INTRODUCTION ............................................................................................. 1

1WARNINGS AND WARRANTY CONDITIONS ...................................................... 2

2INSTALLATION INSTRUCTIONS ..................................................................... 6

3DRAWINGS AND TECHNICAL CHARACTERISTICS .............................................14

4  UNPACKING ............................................................................................18

5  POSITIONING ..........................................................................................22

6  INSTALLATION AND ASSEMBLY OF BOILER ...................................................24

7  INSTALLATION AND ASSEMBLY OF TANK ......................................................46

8  ASSEMBLY OF BOILER AESTHETICS UNIT .....................................................58

9  ASSEMBLY OF TROLLEY .............................................................................63

10  ASSEMBLY OF AESTHETICS UNIT OF REFILL TANK ........................................65

11  ASSEMBLY OF AESTHETICS UNIT OF MANUAL TANK .....................................71

INTRODUCTION

Dear Customer, Thank you for having chosen our product.

In order to make the most of this product and ensure its maximum eciency, you are advised to read this manual carefully before initial use.

REVISIONS TO THE PUBLICATION

The content of this manual is strictly technical and the property of MCZ Group Spa. No part of this manual can be translated into another language and/or altered and/or reproduced, even partially, in another form, by mechanical or electronic means, photocopied, recorded or similar, without prior written approval from MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The proprietary company reserves its rights according to the law.

CARE OF THE MANUAL AND HOW TO CONSULT IT

• Take care of this manual and keep it in an easily accessible place.

• Should the manual be misplaced or ruined, request a copy from your retailer or directly from the authorised Technical Assistance

Department.

• The "text in bold" must be read with particular care.

• The "text in italics" draws attention to other sections in this manual or clarications.

• “NOTE” provides the reader with additional information.

SYMBOLS USED IN THE MANUAL

ATTENTION: Read the relative message with care because failure to observe the information provided could result in serious damage to the product and danger to the persons who use it.

INFORMATION:

failure to comply with these provisions will compromise the use of the product.

OPERATING SEQUENCES:

sequence of buttons to be pressed to access the menus or make adjustments.

MANUAL

carefully read this manual or the relative instructions.

1-WARNINGS AND WARRANTY CONDITIONS

SAFETY PRECAUTIONS

• Installation, electrical connection, functional verication and maintenance must only be performed by qualied or authorised personnel.

• Install the product in accordance with all the local and national laws and Standards applicable in the relative place, region or country.

• This product is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are supervised or trained on how to use the product by a person responsible for their safety.

• Use only the type of fuel recommended by the rm. The product must not be used as an incinerator. It is strictly forbidden to use liquid fuel.

• The instructions provided in this manual must always be complied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented.

• The user, or whoever is operating the product, must read and fully understand the contents of this installation guide before performing any operation. Errors or incorrect settings can cause hazardous conditions and/or poor operation.

• Do not put linen on the product to dry. Any clothes horses or similar objects must be kept at a safe distance from the product. Fire hazard.

• All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer from any civil and criminal liability.

• Any type of tampering or unauthorised replacement with non-original spare parts could be hazardous for the operator's safety and relieves the company from any civil and criminal liability.

• Most of the surfaces of the product can become extremely hot (the door, handle, ue pipes, etc.). Avoid touching these parts without appropriate protective clothing or devices like heat insulated gloves.

• It is forbidden to use the product with its door open.

• The product must be powered by a system that is equipped with an eective earth system.

• Switch the product o in the event of a fault or malfunctioning.

• Do not wash the product with water. The water could get inside the unit and damage the electrical insulation and cause electric

shocks.

• Do not put any fuel other than wood pellets in the hopper.

• Install the product in rooms that are adequately protected against re and equipped with all the utilities such as supplies (air and

electricity) and smoke outlets.

• In the event of re in the chimney, turn o the device, disconnect it from the mains and do not open the hatch. Then contact the competent authorities.

• It is recommended not to remove the feet that support the product in order to guarantee adequate insulation, especially if the ooring is made of ammable material.

• If the ignition system is faulty, do not force ignition with ammable materials.

• Special maintenance must only be performed by authorised and qualied personnel.

• Assess the static conditions of the surface on which the weight of the product will rest and provide suitable insulation if it is made of

ammable material (e.g. wood, tted carpet or plastic).

1-WARNINGS AND WARRANTY CONDITIONS

INFORMATION:

Please contact the retailer or qualied personnel authorised by the company to resolve a problem.

• only fuel stipulated by the company must be used.

• Check and clean the smoke outlet pipes regularly (connection to the chimney).

• Always keep the cover of the fuel hopper closed.

• Keep this instruction manual in a safe place, as it should accompany the stove along its entire life cycle. If it is sold or transferred to

another user, always make sure that the manual accompanies the product.

INTENDED USE

The product only works with wood pellets and must be installed indoors.

WARRANTY CONDITIONS

The rm guarantees the product, with the exception of parts subject to normal wear specied below, for two years from the date of purchase, provided that proof of purchase is supplied in a document specifying the name of the retailer and the date the sale was made and that the completed guarantee certicate was sent within 8 days of said purchase. The product must also be installed and tested by a specialised tter and in accordance with the detailed instructions provided in the instruction manual that accompanies the product. The guarantee covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects.

RESTRICTIONS

The guarantee does not cover parts subject to normal wear such as gaskets, glass, and any parts with can be removed from the rebox. Replaced parts will be covered by the warranty for the remaining period of the warranty in force as from the date of purchase of the product.

EXCLUSIONS

The warranty does not cover any par t that may be faulty as a result of negligence or careless use, incorrect maintenance or installation that does not comply with the company's instructions (see the relative chapters in this user manual).

The company declines all liability for any damage which may be caused, directly or indirectly, to persons, animals or objects as a consequence of non compliance with all the prescriptions specied in the manual, especially warnings regarding installation, use and maintenance of the appliance.

If the product does not work correctly, contact your local retailer and/or importer. Damage caused during transport and/or when handled is excluded from the warranty. The supplied installation guide is the only reference for installation and product use. The warranty will be rendered null and void in the event of damage caused by tampering, atmospheric agents, natural disasters, electrical discharges, re, defects in the electrical system, and maintenance not being performed at all or as indicated by the manufacturer.

1-WARNINGS AND WARRANTY CONDITIONS

INTERVENTION REQUEST

The company declines all liability if the product and any other accessory is used incorrectly or altered without authorisation. All parts must be replaced with original spare parts.

The request must be sent to the retailer who will forward it to the Technical Assistance Department.

SPARE PARTS

Use only original spare parts. The retailer or service centre can provide all the useful information regarding spare parts. It is recommended not to wait for the parts to be worn before having them replaced. It is important to perform regular maintenance.

PRECAUTIONS FOR CORRECT DISPOSAL OF THE PRODUCT IN ACCORDANCE WITH THE EUROPEAN DIRECTIVE 2002/96/EC AND ITS SUBSEQUENT AMENDMENT 2003/108 EC.

At the end of its working life, the product must not be disposed of as urban waste. It must be taken to a special dierentiated waste collection centre set up by the local authorities or to a retailer that provides this service.

Disposing of the product separately prevents possible negative consequences for the environment and health deriving from inappropriate disposal and allows its materials to be recovered in order to obtain signicant savings in energy and resources. As a reminder of the need to dispose of appliances separately, the product is marked with a crossed-out wheeled dustbin.

1-WARNINGS AND WARRANTY CONDITIONS

RULES ON INSTALLATION

The product is a boiler that uses wood pellets. It must be installed as per the following standards:

Legislative Decree no. 93 of 25 February 2000

Implementation of Directive 97/23/EC (PED) on pressure equipment. FIELD OF APPLICATION: devices that use liquid fuels (naphtha, gas oil, fuel oil) and solids. LAW NR. 46 of 5 March 1990 and relative applicable regulations, Presidential Decree 447 of 6 December 1991 (and subsequent amendments) and M.D. 37 of 22 January 2008. Rules on safety of the systems. FIELD OF APPLICATION: with unlimited heat capacity.

Standard UNI 10847 of 03/2000.

Single ue systems for generators that use solid and liquid fuel. Maintenance and checks. Guidelines and procedures FIELD OF APPLICATION: systems that use solid and liquid fuel. LAW NR. 10 of 09 January 1991 and relative applicable regulations, Presidential Decree 412 of 26 August 1993 (and subsequent amendments), Presidential Decree 551 of 21 December 1999. Regulation implementing amendments to Presidential Decree 412 on the design, installation, use and maintenance of technical systems of buildings for containing energy consumption. FIELD OF APPLICATION: with unlimited heat capacity.

LAW 186 of 01.03.1968 Installation standard IEC 6408 / II ed.

Electrical systems with rated voltage not exceeding 1000 V AC and 1500 V DC.

Installation standard IEC 64-8 / I ed.

Electrical systems for residential buildings and similar.

Standard UNI 10683 of 09/2005.

Systems fuelled by wood or other solid biofuel. Installation requirements. FIELD OF APPLICATION: Systems fuelled by wood or other solid biofuel with heat output of the rebox of less than 35 kW.

Installation must be carried out with reference to the diagram of the heating system prepared in accordance with the standards and local recommendations in force:

• For the heating system - EN 303-5 (September 2012) - Part 5: Heating boilers for solid fuels, manually and automatically stoked,

nominal heat output of up to 500 kW - Terminology, requirements, testing and marking

• Local requirements for connection to the chimney.

• Local requirements for re-ghting standards.

• For electrical parts - EN 60335 "Safety of electrical household appliances and similar"

Part 1 - General requirements Part 2 - Particular standards for appliances with gas, gas oil and solid fuel burners without electrical connections.

2-INSTALLATION INSTRUCTIONS

The requirements in this section relate to the provisions of the Italian standard of installation UNI 10683. In any case, always observe the domestic rules in force.

PELLETS

Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders. The market oers dierent types of pellets with characteristics that vary according to the wood mixtures used. The diameter varies between 6 and 8 mm, with a standard length ranging from 5 to 30 mm. A good quality pellet has a density of between 600 and 750 or more kg/metres cubed and a water content that accounts for 5 to 8% of its weight. Pellets have technical advantages besides being an ecological fuel, as the wood residue is used completely, thereby achieving cleaner combustion than that of fossil fuels. Good-quality wood has a caloric value of 4.4 kW/kg (15% moisture, after about 18 months of seasoning), whereas that of pellets is 4.9 kW/kg. To ensure good combustion, the pellets must be stored in a dry place and protected from dirt. Pellets are usually supplied in 15 kg bags, therefore, storing them is very convenient. Good quality pellets guarantee good combustion, thereby decreasing harmful emissions into the atmosphere.

The poorer the quality of the fuel, the more often the internal parts of the brazier and combustion chamber must be cleaned.

The main certications of quality for pellets in the European market are DINplus, Ö-Norm M7135, Pellet gold; these ensure respect of:

• caloric value: 4.9 kWh/kg.

• Water content: max 10% of the weight.

• Percentage of ash: max 0.5% of the weight.

• Diameter: 5 – 6 mm.

• Length: max 30 mm.

• Content: 100% untreated wood without the addition of binding substances (max 5% bark).

• Packaging: in sacks made from ecologically compatible or biologically decomposing material.

The company strongly recommends using certied fuel for its products (DINplus, Ö-Norm M7135 or Pellet Gold). Poor quality pellets or others that do not comply with that specied previously compromises the operation of your product and can therefore render the warranty and product liability null and void.

15 Kg BAGS OF FUEL

2-INSTALLATION INSTRUCTIONS

PRECAUTIONS REGARDING INSTALLATION

IMPORTANT! Product installation and assembly must be carried out by qualied personnel.

The product must be installed in a suitable place for it to be regularly opened and routine maintenance to be performed. The site must be:

• compliant for proper operation.

• Equipped with an adequate smoke expulsion system.

• Equipped with ventilation intake from outside.

• Equipped with 230V 50 Hz power supply with an EC compliant earth system.

The product must be connected to a chimney or vertical duct, either inside or outside, that conforms to the standards in force. The product must be positioned in such a way that the electrical socket is accessible.

IMPORTANT! The product must be connected to a chimney or a vertical duct that can expel the smoke at the highest point of the building. The fumes are however derived from the combustion of wood products, and if they come into contact with or close to walls, they can make dirty marks. Moreover, utmost attention is required as they are almost invisible but very hot and can cause burns. The holes of the external air inlet and the smoke outlet pipe must be drilled before positioning the product.

THE OPERATING ENVIRONMENT

For correct operation and even distribution of heat, the product must be placed where the air required for combustion can ow.

The volume of the room should be no less than 15 m3

These openings (air inlets) must be made in such a way that it is impossible for them to be obstructed in any way. The air can also be taken from rooms adjacent to the one which needs ventilating, as long as they are provided with an air intake from the outside, and are not used as bedrooms or bathrooms, and provided there is no re risk such as there is for example in garages, woodsheds, and storerooms where inammable material is kept, with reference to what is laid down in current standards.

If the product is placed too close to the wall it could cause overheating and damage the plaster (yellowing, cracking, etc.).

2-INSTALLATION INSTRUCTIONS

POSITIONING AND RESTRICTIONS

In the case of simultaneous installation with other heating appliances, provide appropriate air inlets for each one (according to the instructions of each product).

The product cannot be installed (except for sealed or closed operation appliances with external ducted combustion air intake):

• in bedrooms or bathrooms;

• in rooms where there are liquid fuel appliances with continuous or intermittent operation that draw the

combustion air from the room they are installed in;

• in rooms where there are B-type gas heating appliances, with or without domestic hot water production and interconnecting rooms;

• where another heating appliance is installed without an independent air ow.

It is forbidden to place the product in an explosive atmosphere.

The air inlet must also:

• be protected with a grid, metal mesh, etc. without reducing the net section.

• Be positioned in such a way so as not to be obstructed.

• Allow maintenance to be performed.

• Be directly interconnected with the room where the product is installed.

• In the case of ducting, up to 3.5 linear metres, increase the cross-section by about 5%, whereas for longer ducts, increase it by 15%.

Remember that the ventilation grilles always feature an indication of the useful cross-section in cm2 on one side. When choosing the grille and size of the hole, check that the useful section of the grille is larger or equal to the section required by the company for product operation.

IMPORTANT! The air ow can also be drawn from an adjacent room to that of the room where the product is installed, provided the air can ow freely through permanent openings interconnected with the outside; air inlets connected to thermal units, garages, kitchens or bathrooms must be avoided.

BOILER ROOM

Check that the room meets the requirements and provisions of the standards in force. There must also be a ow of at least enough air in the room for normal combustion. Vents must be installed in the walls of the room that meet the following requirements:

• Increase the cross-section by at least 6 cm2 for each 1 kW The minimum cross-section of the opening must not, however, measure less than 100 cm The cross-section can also be calculated using the following equation: S = K * Q ≥ 100 cm

Where “S” is in cm2, “Q” in kW, “K” = 6 cm2/kW

• The opening must be located at the base of an external wall, preferably opposite the one with the outlet for combusted gases.

Heat-sensitive or ammable objects cannot be placed near the product. Keep such objects at a minimum distance of 80 cm from the outermost point of the product.

2-INSTALLATION INSTRUCTIONS

SMOKE OUTLET

CONNECTION OF THE SMOKE EXHAUST DUCT

When making the hole for the passage of the smoke discharge pipe, it is necessary to take into account the possible presence of ammable materials. If the hole has to be in a wall made of wood or other thermolabile material, THE INSTALLER MUST rst set up the relative wall tting (diameter 13 cm minimum) and insulate the pipe of the product passes with appropriate insulating material (1.3 - 5 cm thick with minimum heat conductivity of 0.07 W/m°K). The same minimum distance must be applied if the pipe of the product must pass through vertical or horizontal sections near the thermolabile wall. It is recommended to use an insulated double-wall pipe in external sections in order to prevent condensation from forming. The combustion chamber works in negative pressure.

H > 1,7 m

2-INSTALLATION INSTRUCTIONS

EXAMPLE OF PELLET STOVE INSTALLATION

Always use pipes and ttings with appropriate seals that guarantee tightness.

It must be possible to inspect all sections of the ue duct and they must be removable for periodic internal cleaning (T-tting with inspection hole). Position the product considering all the above requirements and instructions.

IMPORTANT! The connection between the appliance and chimney must meet these conditions:

• the smoke duct must be at least category T200 (or higher if required by the smoke temperature of the appliance) and P1-type (airtight).

• All bends at 90° (max. 3) of the fume outlet duct must, if possible, use T-shaped ttings with inspection points. (See pellet product accessories).

• It is strictly forbidden to t a mesh at the end of the exhaust pipe as it could cause the product to malfunction (due to clogging).

• It is forbidden to use counter-sloping pipes.

• The horizontal section of the smoke duct must not be longer than 2-3 m.

• It is also recommended not to exceed 6 metres in length with the pipe Ø 100 mm.

• The smoke duct must not cross rooms in which it is forbidden to install combustion appliances.

2-INSTALLATION INSTRUCTIONS

CONNECTION TO THE CHIMNEY

The chimney is the fundamental element for smoke expulsion and must therefore comply with the following requirements:

• be waterproof and thermally insulated.

• Be made of suitable materials that resist mechanical stress over time, heat, the eects of the combustion products and any possible

condensation.

• Have a vertical set-up with deviations from the axis of no more than 45° and free of bottlenecks.

• Must be suitable for the specic operating conditions of the product and have the CE marking (EN1856-1, EN1443).

• Must be adequately sized for the draught/smoke expulsion requirements that are necessary for the product to operate correctly

(EN13384-1).

• The internal section is preferably circular.

• In the case of a pre-existing product that has been used, it must be cleaned.

• The chimney must not be shared with other appliances.

The chimney is fundamental for correct operation and safety of your product.

Below are certain rules on correct installation. Any alternative congurations must be suitably sized in accordance with the general method of calculation of UNI EN 13384-1.

3-5 %

2 - 3 mt. MAX

0,5 mt.

3-5 %

2 - 3 mt. MAX

,5 mt.

0,5 mt.

3-5 %

2 - 3 mt. MAX

,5 mt.

2-INSTALLATION INSTRUCTIONS

CONNECTIONS

CONNECTION TO THE CHIMNEY CONNECTION TO AN

EXTERNAL DUCT WITH INSULATED OR DOUBLE-WALL PIPE

CONNECTION TO THE CHIMNEY

The inside of the chimney should measure no more than 20x20 cm or 20 cm in diameter; in the case of a larger chimney, or a chimney in poor condition (e.g. with cracks, insucient insulation, etc.), it is advisable to insert a stainless steel pipe of suitable width that extends from the base to the very top of the chimney.

The inside of the external duct must measure a minimum of 15x15 cm, or 15 cm in diameter, and a maximum of 20x20 cm, or 20 cm in diameter. Only stainless steel insulated (doublewall) pipes must be used, which are smooth on the inside and xed to the wall. Flexible stainless steel pipes must not be used.

The connection between the product and the chimney or the smoke duct must not have an inclination that is less than 3% in the horizontal sections, which must have a maximum overall length of 2/3 m. The vertical section between one T-tting and another (angle) must not be less than

1.5 m.

1) WINDPROOF CHIMNEYPOT 2) CHIMNEY 3) INSPECTION

• Use adequate instruments to verify that there is a minimum draught of 5 Pa.

• Set-up an inspection hole at the bottom of the chimney to perform periodic checks and cleaning, which must

be done annually.

• The connection to the chimney must be sealed and the ttings and pipes recommended by us must be used (CE marked in accordance with EN1856-2 with the minimum requisites: T200 and P1).

• You must ensure that a windproof chimneypot is installed in accordance with the regulations in force.

• This type of connection guarantees smoke expulsion even in the event of a temporary power cut.

A B

2 3

2-INSTALLATION INSTRUCTIONS

OPERATING PROBLEMS RELATED TO DRAUGHT DEFECTS IN THE CHIMNEY

Of all the weather and geographical conditions which aect the operation of a ue pipe (rain, fog, snow, altitude a.s.l., exposure to sunlight, direction of facing), the wind is unquestionably the most decisive. In fact, along with thermal depression caused by the dierence in temperature inside and outside of the chimney, there is another type of depression or over-pressure: dynamic pressure caused by the wind. An updraft always increases depression and therefore the draught. A horizontal wind increases depression provided the chimneypot has been installed properly. A downdraft always decreases depression, at times inverting it.

Besides the direction and force of the wind, the position of the chimney and the chimneypot with respect to the roof of the building and the surrounding landscape is also important. The wind also inuences the operation of the chimney indirectly by creating high-pressure and low-pressure zones, not only outside the building but inside as well. An internal overpressure can be created in rooms that are directly exposed to the wind (2), which can enhance the draught in the boiler, however, it can be counteracted by the external overpressure if the chimneypot is situated on the side exposed to the wind (1). On the other hand, a dynamic depression can be created in rooms that are opposite the wind direction (3), which competes with the natural thermal depression generated by the chimney, however, this can be compensated for (sometimes) by placing the smoke duct opposite the wind direction (4).

IMPORTANT! The operation of the product is signicantly aected by the ue layout and position. Hazardous conditions can only be resolved by qualied personnel setting the product appropriately.

A=LESS FAVOURABLE POINTS B=MOST FAVOURABLE POINT

WIND

1540

1385

815

1950

MIN.1700

100

1200

650 100

1060

3-DRAWINGS AND TECHNICAL CHARACTERISTICS

DRAWINGS AND CHARACTERISTICS

DIMENSIONS OF LOGIKA 25-35 HYDRO (dimensions in mm)

N.B. The 90° bend is not provided with the boiler.

1235

1385

815

1950

MIN.1700

100

900

650 100

1100

3-DRAWINGS AND TECHNICAL CHARACTERISTICS

DIMENSIONS OF LOGIKA 25-35 REFILL HYDRO (dimensions in mm)

N.B. The 90° bend is not provided with the boiler.

3-DRAWINGS AND TECHNICAL CHARACTERISTICS

TECHNICAL CHARACTERISTICS LOGIKA 25 LOGIKA 35

Product class (EN 303-5/2012) 5 5

Rated thermal capacity of the rebox 25.8 kW (22188 kcal/h) 33.8 kW (29068 kcal/h)

Nominal output power: 24.8 kW (20726 kcal/h) 32.1 kW (27606 kcal/h)

Minimum output power 8.3 kW (7138 kcal/h) 8.3 kW (7138 kcal/h)

Eciency at Max 96.1% 95.0%

Eciency at Min 91.2% 91.2%

Temperature of exhaust smoke at Max 100°C 120°C

Temperature of exhaust smoke at Min 60°C 60°C

Max congurable temperature 80°C 80°C

Max operating temperature 95°C 95°C

Particles/OGC/Nox (10%O2) 39 mg/Nm3 - 1.1 mg/Nm

3 -

163.4 mg/Nm

33.1 mg/Nm3 - 0.3 mg/Nm

3 -

179.5 mg/Nm

CO at 10% O2 at Min and at Max 0.024 - 0.009% 0.024 - 0.006%

CO2 at Min and at Max 5.89 - 10.2% 5.8 - 10.38%

Recommended draught at Max power 0.10 mbar - 10 Pa 0.10 mbar - 10 Pa

Recommended draught at Min power 0.05 mbar - 5 Pa 0.05 mbar - 5 Pa

Smoke mass 16.4 g/sec 21.0 g/sec

Tank capacity 210 litres (manual feed tank) 210 litres (manual feed tank)

Type of pellet fuel Pellet diameter 6-8 mm and size 5/30 mm Pellet diameter 6-8 mm and size 5/30 mm

Pellet hourly consumption Min ~ 1.5 kg/h* - Max ~ 5.3 kg/h* Min ~ 1.5 kg/h* - Max ~ 7 kg/h*

Autonomy At min ~ 100 h* - At max ~ 29 h* At min ~ 100 h* - At max ~ 22 h*

Heatable volume m

518/40 - 592/35 - 691/30** 690/40 - 789/35 - 920/30**

Water content 90 litres 90 litres

Max operating temperature 3 bar - 300 kPa 3 bar - 300 kPa

Combustion air inlet  80 mm  80 mm

Smoke outlet  100 mm  100 mm

Air outlet 100 cm

100 cm

Rated electrical power (EN 60335-1) 180 W (Max 960 W) 180 W (Max 960 W)

Supply voltage and frequency 230 Volt / 50 Hz 230 Volt / 50 Hz

Net weight 705 kg (with tank) 705 kg (with tank)

Weight with packaging 725 kg 725 kg

* Data that may vary depending on the type of pellets used. ** Volume that can be heated, according to the power requirement in m3 (respectively 40-35-30 Kcal/h per m3)

100

200

300

400

500

600

0 500 1000 1500 2000

3-DRAWINGS AND TECHNICAL CHARACTERISTICS

Residual head

A = Residual Head (mbar) B = Load (l/h)

CBA

4 - UNPACKING

PREPARATION AND UNPACKING

The LOGIKA boiler is delivered inclusive of all if electrical and mechanical components and already tested at the factory: Install the boiler in the area set aside for it, making sure it conforms to the requirements. The body of the boiler must only ever be carried upright with a trolley. The product must always be moved with care. If possible, unwrap the boiler near the chosen place of installation. The packaging materials are neither toxic nor harmful, and therefore no particular disposal measures are required. After removing all the packaging, check that the boiler is complete and not damaged. If in doubt, contact the retailer.

PACKAGING OF THE LOGIKA 25/35 BOILER

The Logika boiler is delivered in three dierent packages (and with additional packages for accessories), depending on the model:

• A - structure of the boiler (1 pack)

• B - tank (1 pack)

• C - casing of the boiler/tank (1 pack)

Easyclean kit accessories (on request)

• D - automatic ash outlet (1 pack)

• E - automatic turbolator (1 pack)

The following documents are provided in the package:

• Plant booklet

• Instruction booklet

• Annex G - Technical test report for thermal plant of less than 35 kW.

• Warranty

k j

4 - UNPACKING

UNPACKING THE STRUCTURE OF THE BOILER

TOOLS: 10 mm face or box spanner

Open the package and remove the two front and back brackets, removing the two screws between each bracket and the boiler and the two screws that fasten the bracket to the pallet.

Remove the rear bracket, undoing the screws "j" and taking o panel "k" to access the area more easily.

Put the panel "k" back in place when you have done.

FIGURE 1 - STRUCTURE OF LOGIKA 25-35 BOILER REMOVAL SCREWS OF PACKAGE

FRONT VIEW

REAR VIEW

4 - UNPACKING

UNPACKING THE TANK

Open the package and remove the two screws between the bracket and the boiler and the two screws that fasten the bracket to the pallet.

UNPACKING THE COMPLETE CASING

The package of the casing contains the following material:

• BOILER AESTHETICS UNIT

COMPLETE RIGHT-HAND DOOR (1) COMPLETE RH PANEL (6) COMPLETE LEFT-HAND DOOR (2) COMPLETE LEFT-HAND PANEL (5) COMPLETE BOTTOM RIGHT-HAND DOOR (3) COMPLETE LEFT-HAND DOOR (4) COMPLETE TOP DOOR (COVER) (7)

• MANUAL TANK AESTHETICS UNIT

COMPLETE RIGHT-HAND PANEL (12) COMPLETE LEFT-HAND PANEL (11) COMPLETE LEFT-HAND DOOR (9) COMPLETE RIGHT-HAND DOOR (8) BOTTOM REAR PROTECTION (14) FRONT PANEL (10)

• MANUAL LEVER FOR CLEANING TURBOLATORS

FIGURE 2 - LOGIKA 25-35 BOILER MANUAL TANK REMOVAL SCREWS OF PACKAGE

FIGURE 2 - LOGIKA 25-35 BOILER REFILL TANK REMOVAL SCREWS OF PACKAGE

4 - UNPACKING

EASYCLEAN KIT PACKAGE

AUTOMATIC TURBOLATOR KIT

ACTUATOR FEEDER PLASTIC CAP

AUTOMATIC ASH OUTLET KIT

• EASYCLEAN ASH OUTLET KIT

ASH DOOR SUPPORT 2 X PIECES (see piece "a" page 34) MICROSWITCH SUPPORT BRACKET 1 X PIECE (see piece page 35) CENTRAL DOOR SUPPORT 1 X PIECE (see piece "b" page 34) LOCK CONNECTION 2 X PIECES (see piece “y”page 34) AUGER ASSEMBLY KIT 2 X PIECES (see page 27) ASH TRAY ASSEMBLY 2 X PIECES (see piece "c" page 34) TROLLEY DRAWER ASSEMBLY 1 X PIECE (see page 63)

• BOLTS AND SCREWS KIT

815

1950

MIN.300

MIN.1700

1063

MIN. 300

300

~400

1000

652

MIN.600

1385

815

1950

MIN.300

MIN.1700

1105

MIN. 300

300

~400

1000

652

MIN.600

1385

5 - POSITIONING

REQUIREMENTS FOR INSTALLATION OF THE PLANT - POSITIONING

The most important thing to do before installation of the LOGIKA boiler is to set aside a suitable area that meets the minimum requirements for installation.

• the minimum clearance in front of the product for the purpose of cleaning, maintenance, etc. must be 1000 mm;

• the minimum permissible distance between the back of the product and a wall must be 400 mm;

• the minimum distance between the top of the product and the ceiling must be 600 mm to ensure easy access to the heat exchanger

for the purpose of cleaning and maintenance (e.g. for removing ash);

• the minimum clearance between the product and the wall (side) must be 300 mm.

MINIMUM REQUIREMENTS FOR LOGIKA BOILER AND MANUAL TANK MINIMUM REQUIREMENTS FOR LOGIKA BOILER AND REFILL TANK

5 - POSITIONING

FOOT

1. TURN THE FEET CLOCKWISE TO LOWER THE PRODUCT.

2. TURN THE FEET ANTI-CLOCKWISE TO RAISE THE PRODUCT.

FOOT ADJUSTMENT

Adjustable feet are mounted at the point of the wheels on the base of the boiler and tank. It is possible to unscrew the foot with a spanner to stabilise the structure.

6 - INSTALLATION AND ASSEMBLY OF BOILER

Instructions on how to install the structure of the LOGIKA boiler: a. Positioning on the ground (lifting or slide). b. Put the tank and boiler in the room where they are to be installed (but NOT in their denitive position). c. Check and install any additional kits (automatic turbolators/automatic ash outlet). d. Assembly of the right-hand side of the boiler. e. Denitive installation with reference to the diagram showing the minimum requirements. f. Assemble probe pipe  100 at boiler outlet. g. Assemble the lambda probe and connect it to the boiler connector. h. Connect the pressure gauge pipe to the pressure outlet.

a) Positioning on the ground (lifting or slide).

After unpacking the structure it is possible to move the boiler in two ways:

1) using the lifting hook on the boiler and a hoister.

WEIGHT ABOUT 500 KG

6 - INSTALLATION AND ASSEMBLY OF BOILER

2) using the slide (sold as an accessory). Put the slide against the pallet and fasten it on with the two screws at pos. x in the gure, aligning it with the wheels of the boiler. The slide can be fastened onto the pallet with the screws removed from the brackets that previously held the boiler on the pallet.

ATTENTION! The support surface of the slide must be made of cement or at least be of an equivalent consistency.

b) Put the boiler in the installation area and position it in accordance with the denitive measurements recommended above

6 - INSTALLATION AND ASSEMBLY OF BOILER

c) Install any additional kits (automatic turbolators and/or automatic ash outlet).

Certain parts have to be removed in order to install the automatic ash cleaning kit. Remove from the boiler structure unit:

• Ash drawer A and B

• Doors C and D

• unit F

• unit E

Remove from the boiler casing unit:

• Doors 3 and 4.

6 - INSTALLATION AND ASSEMBLY OF BOILER

Remove both the augers (K) from the package containing the automatic ash cleaning kit. At this point, remove screw "h" (spanner 10) and remove carrier "g".

Attention!! The auger is now no longer secured. To move it, hold it at the front with one hand to avoid dropping it.

k j

6 - INSTALLATION AND ASSEMBLY OF BOILER

Undo the screws "j" to remove panel "k" at the back of the boiler. Remove the two caps "z" (using a 25 mm spanner or adjustable pliers).

+ 94 hidden pages

RED LOGIKA 25-35, LOGIKA 25-35 REFILL Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual