Red Lion CUB5 User Manual

This Datasheet is presented by the manufacturer

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CUB5SNK0

Bulletin No. CUB5-L

Drawing No. LP0584

Released 04/16

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

www.redlion.net

MODEL CUB®5 - MINIATURE ELECTRONIC 8-DIGIT DUAL COUNTER AND RATE INDICATOR

 LCD, REFLECTIVE OR GREEN/RED LED BACKLIGHTING

 0.46" (11.7 mm) HIGH DIGITS

 OPTIONAL SETPOINT OUTPUT CARD

 OPTIONAL SERIAL COMMUNICATIONS CARD (RS232 or RS485)

 OPTIONAL USB PROGRAMMING CARD

 OPERATES FROM 9 TO 28 VDC POWER SOURCE

 PROGRAMMABLE SCALING FOR COUNT AND RATE

 BI-DIRECTIONAL COUNTING, UP/DOWN CONTROL

 QUADRATURE SENSING (UP TO 4 TIMES RESOLUTION)

US LISTED

IND. CONT. EQ.

51EB

 BUILT-IN BATCH COUNTING CAPABILITY

 DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT

 NEMA 4X/IP65 SEALED FRONT BEZEL

GENERAL DESCRIPTION

The CUB®5 provides the user the ultimate in flexibility, from its complete user programming to the optional setpoint control and communication capability. The meter can be programmed as a single or dual counter with rate indication capability. The display can be toggled either manually or automatically between the selected displays.

The CUB5 display has 0.46" (11.7 mm) high digits. The LCD is available in two versions, reflective (CUB5R000) and backlight (CUB5B000). The backlight version is user selectable for green or red backlighting with variable display intensity.

The counter is programmable for one of eight different count modes, including bi-directional and quadrature. When programmed as a dual counter, each counter has a separate scale factor and decimal points. In the counter/rate indicator mode, each have their own scaling and decimal point read-outs in different engineering units. The internal batch counter can be used to count setpoint output activations.

The meter has two separate inputs which provide different functions depending on which operating mode is selected. Input A accepts the signal for the Count and/or Rate displays, while Input B accepts the signal for the Count display or direction control. In the anti-coincidence mode, both inputs are monitored simultaneously so that no counts are lost. The resulting display can be chosen as the sum or difference of the two inputs. The Rate Indicator has programmable low (minimum) and high (maximum) update times to provide optimal display response at any input frequency. There is a programmable user input that can be programmed to perform a variety of functions.

The capability of the CUB5 can be easily expanded with the addition of option cards. Setpoint capability is field installable with the addition of the single setpoint relay output card or the dual setpoint solid state output card. Serial communications capability for RS232 or RS485 is added with a serial option card.

The CUB5 can be powered from an optional Red Lion Micro-Line/Sensor Power Supply (MLPS), which attaches directly to the back of a CUB5. The MLPS is powered from 85 to 250 VAC and provides up to 400 mA to drive the unit and sensors.

COUNTER

The CUB5 receives incoming pulses and multiplies them by the Count Scale Factor to obtain the desired reading for the count display. Input A accepts the signal for the count and Input B is used for quadrature, dual counter, anti- coincidence counting, or up/down control counting.

RATE

The rate indicator utilizes the signal at Input A to calculate the rate value using a time interval method (1/tau). The unit counts on the negative edge of the input pulses. After the programmed minimum update time elapses and the next negative edge occurs, the unit calculates the input rate based on the number of edges that occurred during the elapsed time. The input rate is then multiplied by the rate scaling value to calculate the rate display.

At slower rates, averaging can be accomplished by programming the rate minimum update time for the desired response. Extensive scaling capabilities allow practically any desired reading at very slow count rates.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use this meter to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the meter.

CAUTION: Risk of Danger.

Read complete instructions prior to

installationand operation of the unit.

CAUTION: Risk of electric shock.

DIMENSIONS In inches (mm)

9876543.2

SEL

2.95 (74.9)

1.54 (39.1)

RST

Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.15" (54.6) H x 3.00" (76.2) W.

.13 (3.3)

.15 (3.8)

1.71

(43.4)

1.29 (32.8)

2.68

(68 )

+.025

-.000 +8

-0

ON ECE

1 2 34

1.30

(33 )

+.024

-.000 +6

-0

orderinG inforMation

TYPE MODEL NO. DESCRIPTION PART NUMBER

CUB5

Optional Plug-in Cards

Accessories

Crimson software is a free download from http://www.redlion.net. System requirements for the software are listed on the download page.

CUB5R Dual Counter & Rate Indicator with Reflective Display CUB5R000

CUB5B Dual Counter & Rate Indicator with Backlight Display CUB5B000

CUB5RLY Single Relay Option Card CUB5RLY0

CUB5SNK Dual Sinking Open Collector Output card CUB5SNK0

CUB5COM

CUB5USB USB Programming Card CUB5USB0

MLPS

CBLPRO Programming Cable RS232 (RJ11-DB9) CBLPROG0

CBPRO Communication Cable RS485 (RJ11-DB9) CBPRO007

SFCRD Crimson PC Configuration Software, Free Download Available

CBLUSB USB Programming Cable CBLUSB00

RS485 Serial Communications Card CUB5COM1

RS232 Serial Communications Card CUB5COM2

+12 VDC Micro-Line Power Supply, 85 to 250 VAC source, 400 mA max out MLPS1000

+24 VDC Micro-Line Power Supply, 85 to 250 VAC source, 200 mA max out MLPS2000

General Meter SpecificationS

SFCRD200

1. DISPLAY: 8 digit LCD 0.46" (11.7 mm) high digits CUB5R000: Reflective LCD with full viewing angle CUB5B000: Transmissive LCD with selectable red or green LED backlight,

viewing angle optimized. Display color change capability with output state when using an output module.

2. POWER: Input voltage range is +9 to +28 VDC with short circuit and input polarity protection. Must use an RLC model MLPS or an NEC Class 2 or Limited Power Source (LPS) rated power supply.

MODEL

NO.

CUB5R000 --- 10 mA 30 mA CUB5B000 Red (max intensity) 85 mA 115 mA CUB5B000 Green (max intensity) 95 mA 125 mA

DISPLAY COLOR

INPUT CURRENT

@ 9 VDC WITHOUT

CUB5RLY0

INPUT CURRENT

@ 9 VDC WITH

CUB5RLY0

3. COUNTER DISPLAYS: Counter A: 8-digits, enabled in all count modes

Display Range: -9999999 to 99999999 Overflow Indication: Display flashes “Cnt OVEr”

Counter B: 7-digits, enabled in Dual Counter Mode or batch counting

Display Designator: “b” to the left side of the display Display Range: 0 to 9999999 (positive count only) Overflow Indication: Display flashes “bCntOVEr”

Maximum Count Rates: 50% duty cycle

Without setpoint option card: 20 KHz (all count modes) With setpoint option card: 20 KHz for any count mode except Dual Counter

(16 KHz), Quadrature x2 (14 KHz) and Quadrature x4 (13 KHz).

4. RATE DISPLAY: 6-digits, may be enabled or disabled in any count mode

Display Designator: “R” to the left side of the display Display Range: 0 to 999999 Over Range Display: “R OLOLOL” Maximum Frequency: 20 KHz Minimum Frequency: 0.01 Hz Accuracy: ±0.01%

5. COUNT/RATE SIGNAL INPUTS (INP A and INP B): Input A: DIP switch selectable to accept pulses from a variety of sources.

See Section 2.0 Setting the DIP Switches for Input A specifications.

Input B: Logic signals only

Trigger levels: VIL = 0.7 V max; VIH = 2.4 V min; V Current sinking: Internal 10KΩ pull-up resistor to +9 to 28 VDC

MAX

= 28 VDC

Filter (LO Freq.): Damping capacitor provided for switch contact bounce.

Limits input frequency to 50 Hz and input pulse widths to 10 msec min.

6. USER INPUT (USR): Programmable input. Connect to input common (INP COMM) to activate function. Internal 10KΩ pull-up resistor to +9 to 28 VDC.

Threshold Levels: VIL = 0.7 V max; VIH = 2.4 V min; V Response Time: 5 msec typ.; 50 msec debounce (activation and release)

= 28 VDC

MAX

7. MEMORY: Nonvolatile E2PROM memory retains all programming parameters and count values when power is removed.

8. CONNECTIONS: Wire clamping screw terminals

Wire Strip Length: 0.3" (7.5 mm) Wire Gage: 30-14 AWG copper wire Torque: 3.5 inch-lbs (0.395 N-m) max.

9. CONSTRUCTION: This unit rated for Type 4X/IP65 requirements for indoor/

outdoor use. Installation Category I, Pollution Degree 2. High impact plastic case with clear viewing window. Panel gasket and mounting clip included.

10. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range for CUB5R000: -35 to 75 °C Operating Temperature Range for CUB5B000 depends on display color

and intensity level as per below:

INTENSITY LEVEL TEMPERATURE

Red Display 1 & 2 -35 to 75°C

3 -35 to 70°C 4 -35 to 60°C 5 -35 to 50°C

Green Display 1 & 2 -35 to 75°C

3 -35 to 65°C 4 -35 to 50°C 5 -35 to 35°C

Storage Temperature: -35 to 85 °C Operating and Storage Humidity: 0 to 85% max. relative humidity (non-

condensing)

Vibration to IEC 68-2-6: Operational 5-500 Hz, 5 g Shock to IEC 68-2-27: Operational 40 g Altitude: Up to 2000 meters

11. CERTIFICATIONS AND COMPLIANCES: CE Approved

EN 61326-1 Immunity to Industrial Locations Emission CISPR 11 Class A

Safety requirements for electrical equipment for measurement, control, and

laboratory use: EN 61010-1: General Requirements EN 61010-2-030: Particular Requirements for Testing and Measuring

Circuits RoHS Compliant UL Recognized Component: File #E179259 UL Listed: File #E137808 Type 4X Indoor/Outdoor Enclosure rating (Face only) IP65 Enclosure rating (Face only) IP20 Enclosure rating (Rear of unit)

Refer to EMC Installation Guidelines for additional information.

12. WEIGHT: 3.2 oz (100 g)

optional pluG-in cardS

PANEL GASKET

BEZEL

PANEL

MOUNTING SCREW

NUT FASTENER

MOUNTING CLIP

ADDING OPTION CARDS

The CUB5 meters can be fitted with optional output cards and/or serial communications cards. The details for the plug-in cards can be reviewed in the specification section below. The plug-in cards, that are sold separately, can be installed initially or at a later date.

WARNING: Disconnect all power to the unit before installing

Plug-in card.

SINGLE RELAY OUTPUT CARD (One setpoint only)

Type: Single FORM-C relay

Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.

Working Voltage: 150 Vrms

Contact Rating: 1 amp @ 30 VDC resistive; 0.3 amp @ 125 VAC resistive

Life Expectancy: 100,000 minimum operations

Response Time:

Turn On Time: 4 msec. max. Turn Off Time: 4 msec. max.

DUAL SINKING OUTPUT CARD (One or two setpoints)

Type: Non-isolated switched DC, N Channel open drain MOSFET

Current Rating: 100 mA max.

1.0 inStallinG the Meter

INSTALLATION

The meter meets NEMA Type 4X/IP65 requirements when properly installed. The unit is intended to be mounted into an enclosed panel. Prepare the panel cutout to the dimensions shown. Remove the panel latch from the unit. Slide the panel gasket over the rear of the unit to the back of the bezel. The unit should be installed fully assembled. Insert the unit into the panel cutout.

While holding the unit in place, push the panel latch over the rear of the unit so that the tabs of the

: 0.7 V @ 100 mA

DS ON

: 30 VDC

DS MAX

Offstate Leakage Current: 0.5 mA max.

RS485 SERIAL COMMUNICATIONS CARD

Type: RS485 multi-point balanced interface (non-isolated) Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity Bus Address: 0 to 99; max 32 meters per line Transmit Delay: Selectable, 2 msec min. or 50 msec min.

RS232 SERIAL COMMUNICATIONS CARD

Type: RS232 half duplex (non-isolated) Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity

USB PROGRAMMING CARD

Type: USB virtual comms port Connection: Type B Baud Rate: 300 to 38.4k Unit Address: 0 to 99

panel latch engage in the slots on the case. The panel latch should be engaged in the farthest forward slot possible. To achieve a proper seal, tighten the latch screws evenly until the unit is snug in the panel (Torque to approx. 28 to 36 in-oz [0.202 to 0.26 N-m]). Do not over-tighten the screws.

INSTALLATION ENVIRONMENT

The unit should be installed in a location that does not exceed the operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.

The bezel should only be cleaned with a soft cloth and neutral soap product. Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the aging process of the bezel.

Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad of the unit.

2.0 SettinG the dip SwitcheS

To access the switches, remove the rear cover of the meter as described below. A bank of 4 switches is located in the upper right hand corner. After setting the switches, install any optional plug-in cards before replacing the rear cover (see next section).

Warning: Exposed line voltage exists on the circuit boards. Remove

all power to the meter and load circuits before accessing inside of the meter.

REMOVE/REPLACE THE REAR COVER

To remove the rear cover, locate the cover locking tab below the 2nd and 3rd input terminals. To release the tab, insert a small, flat blade screwdriver between the tab and the plastic wall below the terminals. Inserting the screwdriver will provide enough pressure to release the tab locks. To replace the cover, align the cover with the input terminals and press down until the cover snaps into place.

SETTING THE INPUT DIP SWITCHES

before applying power.

SWITCH 1

SWITCH 2

SWITCHES 3 and 4

+.025

2.68

-.000

+.8

(68 )

-.0

The meter has four DIP switches for Input A and Input B that must be set

LOGIC: Input A trigger levels VIL = 1.25 V max.;

VIH = 2.75 V min.; V

MAG: 200 mV peak input sensitivity; 100 mV

hysteresis; maximum input voltage: ±40 V peak (28 Vrms); Must also have SRC switch ON. (Not recommended with counting applications.)

SNK.: Adds internal 7.8 KΩ pull-up resistor to +9 to

28 VDC, I

SRC.: Adds internal 3.9 KΩ pull-down resistor,

7.2 mA max. @ 28 VDC max.

HI Frequency: Removes damping capacitor and allows max. frequency. LO Frequency: Adds a damping capacitor for switch contact bounce. Limits

input frequency to 50 Hz and input pulse widths to 10 msec.

MAX

= 3.8 mA.

MAX

= 28 VDC

1.30

(33 )

+.024

-.000

+.6

-.0

Input A SRC.

Input A MAG.

Input A LO Freq.

SNK.

Logic

HI Freq.

Factory Setting

Input B LO Freq.

HI Freq.

+9-28 VDC

PWR COMMON

3.0 inStallinG pluG-in cardS

The Plug-in cards are separately purchased option cards that perform specific functions. The cards plug into the main circuit board of the meter. After installing the cards, replace the rear cover before wiring the meter.

ECEON

Comms or

Programming

Card

Locking Tab

4132

Setpoint Card

4.0 wirinG the Meter

WIRING OVERVIEW

Electrical connections are made via screw-clamp terminals located on the back of the meter. All conductors should conform to the meter’s voltage and current ratings. All cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that the power supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.

Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed (stranded wires should be tinned with solder.) Insert the lead under the correct screw-clamp terminal and tighten until the wire is secure. (Pull wire to verify tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two #18 AWG (1.02 mm), or four #20 AWG (0.61 mm).

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected

to protective earth.

2. Use shielded cables for all Signal and Control inputs. The shield connection

should be made as short as possible. The connection point for the shield

depends somewhat upon the application. Listed below are the recommended

methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the

unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when

the noise source frequency is over 1 MHz.

3. Never run Signal or Control cables in the same conduit or raceway with AC

power lines, conductors, feeding motors, solenoids, SCR controls, and

heaters, etc. The cables should be run through metal conduit that is properly

grounded. This is especially useful in applications where cable runs are long

CAUTION: The Plug-in cards and main circuit board contain static

sensitive components. Before handling the cards, discharge static charges from your body by touching a grounded bare metal object. Ideally, handle the cards at a static controlled clean workstation. Also, only handle the cards by the edges. Dirt, oil or other contaminants that may contact the cards can adversely affect circuit operation.

REMOVE/REPLACE THE REAR COVER

and portable two-way radios are used in close proximity or if the installation

is near a commercial radio transmitter. Also, Signal or Control cables within

an enclosure should be routed as far away as possible from contactors,

control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

5. In extremely high EMI environments, the use of external EMI suppression

devices such as Ferrite Suppression Cores for signal and control cables is

effective. The following EMI suppression devices (or equivalent) are

recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000) Line Filters for input power cables:

Schaffner # FN2010-1/07 (Red Lion Controls # LFIL0000)

6. To protect relay contacts that control inductive loads and to minimize radiated

and conducted noise (EMI), some type of contact protection network is

normally installed across the load, the contacts or both. The most effective

location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide

varistor (MOV) across an AC inductive load is very effective at reducing EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor

switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI. Although the use of a snubber or varistor could be used. RLC part numbers: Snubber: SNUB0000 Varistor: ILS11500 or ILS23000

7. Care should be taken when connecting input and output devices to the

instrument. When a separate input and output common is provided, they

should not be mixed. Therefore a sensor common should NOT be connected

to an output common. This would cause EMI on the sensitive input common,

which could affect the instrument’s operation.

Visit RLC’s web site at http://www.redlion.net/emi for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

4.1 POWER WIRING

DC Power

+9 to +28 VDC: +VDC Power Common: -VDC

INP COMM

USR

4.2 USER INPUT WIRING

Sinking Logic

INP COMM USR

INP A

INP B

The user input of the meter is internally pulled up to +9 to +28 V with 10 K resistance. The input is active when it is pulled low (<1 .0 V).

Connect external switching device between the

}

User Input terminal and Input Common.

USR

INP COMM

PWR COMMON

INP B

INP A

+9-28 VDC

4.3 INPUT WIRING

CAUTION: Power common (PWR COMMON) is NOT isolated from input common (INP COMM). In order to preserve the safety of the meter

application, the power common must be suitably isolated from hazardous live earth referenced voltage; or input common must be at protective earth ground potential. If not, hazardous voltage may be present at the Signal or User Inputs and input common terminals. Appropriate considerations must then be given to the potential of the input common with respect to earth ground; and the common of the plug-in cards with respect to input common.

Magnetic Pickup

Input A

INP B

INP COMM

USR

INP A

PWR COMMON

MAGNETIC PICKUP

+9-28 VDC

Current Sinking Output

Input A

INP B

INP COMM

USR

INP A

*4*

PWR COMMON

+9-28 VDC

NPN O.C.

Switch or Isolated Transistor; Current Sink

Input A

INP B

USR

INP COMM

423

PWR COMMON

Switch position is application dependent.

INP A

+9-28 VDC

AC Inputs From Tach Generators, Etc.

Input A

INP B

INP COMM

USR

INP A

PWR COMMON

Resistor to Limit Current to 2.5 mA MAX.

+9-28 VDC

Current Sourcing Output

Input A

INP B

INP A

USR

PNP O.C.

+9-28 VDC

*4*

PWR COMMON

INP COMM

Switch or Isolated Transistor; Current Source

Input A

INP COMM

USR

INP B

INP A

PWR COMMON

+9-28 VDC

Two Wire Proximity, Current Source

Input A

INP COMM

INP B

USR

INP A

PWR COMMON

2.2 k Ω

+9-28 VDC

Interfacing With TTL

Input A

INP COMM

INP B

INP A

USR

PWR COMMON

+9-28 VDC

+5 V

COMMON

Current Sink Output; Quad/Direction

USR

INP COMM

INP B

INP A

PWR COMMON

Shaded areas not recommended for counting applications.

+9-28 VDC

4.4 SETPOINT (OUTPUT) WIRING

SINGLE SETPOINT RELAY PLUG-IN CARD

COM

N.O.

N.C.

DUAL SETPOINT N-FET OPEN DRAIN PLUG-IN CARD

COM

OSNK1

OSNK2

4.5 SERIAL COMMUNICATION WIRING

SERIAL COMMUNICATIONS PLUG-IN CARD

ELECTRICAL CONNECTIONS

COM

N.O.

N.C.

ELECTRICAL CONNECTIONS

OSNK 1(2)

(30 V MAX.)

Note: Output Common is not isolated from DC Power Common. Load must

be wired between OSNK terminal and V+ of the load supply.

4.6 USB PROGRAMMING

USB PROGRAMING PLUG-IN CARD

N/C

COMM

N/C

A+

B-

534

RS485

RJ11 CONNECTOR PIN OUTS

N/C

RS232

COMM

N/C

+ 12 hidden pages

Red Lion CUB5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual