RED ERICA Installation Manual

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INSTALLATION GUIDE EN
SEALED PELLET STOVE
ERICA
Translation of the original instructions
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II
TABLE OF CONTENTS
INTRODUCTION ..........................................................................................................1
1  WARNINGS AND WARRANTY CONDITIONS ................................................................2
2  INSTALLATION ........................................................................................................8
3  DRAWINGS AND TECHNICAL FEATURES ..................................................................18
4  UNPACKING .........................................................................................................20
5  FIREBOX DOOR REMOVAL ......................................................................................22
6  CLADDING ASSEMBLY ...........................................................................................24
7  ELECTRICAL CONNECTION .....................................................................................30
8  FIRST STARTUP ...................................................................................................31
9  LOADING THE PELLETS ..........................................................................................33
10  MENU ITEMS AND FUNCTION ............................................................................... 34
11  SAFETY DEVICES AND ALARMS .............................................................................44
12  RECOMMENDATIONS FOR SAFE USE......................................................................47
13  MAINTENANCE AND CLEANING ............................................................................48
14  TROUBLESHOOTING ............................................................................................54
15  ELECTRICAL PLAN ............................................................................................... 56
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INTRODUCTION
Technical Dept. - All rights reserved - Reproduction is prohibited
Dear Customer, our products are designed and manufactured in compliance with European reference Standards for construction products (EN13240 wood-burning stoves, EN14785 pellet-burning appliances, EN13229 replaces/wood-burning inserts, EN 12815 wood-burning cookers), with high quality materials and extensive experience in the transformation processes. The products also meet the essential requirements of Directive 2006/95/EC (Low Voltage) and Directive 2004/108/EC (Electromagnetic Compatibility). To get the best performance, we suggest you read the instructions in this manual carefully. This installation and use manual forms an integral part of the product: ensure that the manual is always supplied with the device, even if the boiler changes owner. If the manual is lost, you can request another copy from the local technical service or download it directly from the company website. All local regulations, including those regarding national and European regulations, must be respected when the device is installed. In Italy, for the installation of devices with biomass lower than 35KW, refer to ministerial decree 37/08, and the qualied installation technician with the appropriate requisites must issue a certicate of compliance for the system installed. (By system one means Stove+Chimney+Air inlet).
REVISIONS TO THE PUBLICATION
The content of this manual is strictly technical and property of RED. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from RED. The company reserves the right to make changes to the product at any time without prior notice. The proprietary company reserves its rights according to the law.
CARE OF THE MANUAL AND HOW TO CONSULT IT
Take care of this manual and keep it in an easily accessible place.
Should the manual be misplaced or ruined, request a copy from your retailer or directly from the authorised Technical Assistance Department. It can be downloaded from the company website.
The “text in bold” must be read with particular care.
The “text in italics” draws attention to other sections in this manual or clarications.
“NOTE” provides the reader with additional information.
SYMBOLS USED IN THE MANUAL
ATTENTION: Read the relative message with care as failure to observe the information provided could result in serious damage to the product and put the persons who use it at risk.
INFORMATION:
failure to comply with these provisions will compromise the use of the product.
OPERATING SEQUENCES:
sequence of buttons to be pressed to access the menus or change settings.
MANUAL
carefully read this manual or the relative instructions.
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1 - WARNINGS AND WARRANTY CONDITIONS
SAFETY PRECAUTIONS
Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualied personnel.
Install the product in accordance with all local and national legisla­tion and regulations in force in the region or state.
Only use the fuel recommended by the manufacturer. The product must not be used as an incinerator.
It is strictly forbidden to use alcohol, petrol, liquid fuel for lanterns, diesel, bio-ethanol, uids for lighting charcoal or similar liquids to light/rekindle the ame in these devices. Keep these ammable liquids well away from the appli­ance when in use.
Do not put any fuel other than wood pellets in the hopper.
The instructions provided in this manual must always be complied with to en­sure the product and any electronic appliances connected to it are used correct­ly and accidents are prevented.
This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and under­stand the hazards involved. Children must not play with the appliance. Cleaning and user maintenance shall not be carried out by children without supervision.
The user, or whoever is operating the product, must read and fully understand the contents of this installation guide before performing any operation. Errors or incorrect settings can cause hazardous conditions and/or poor operation.
Do not climb on or lean on the product.
1  WARNINGS AND WARRANTY CONDITIONS
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1 - WARNINGS AND WARRANTY CONDITIONS
Technical Dept. - All rights reserved - Reproduction is prohibited
Do not put linen on the product to dry. Any drying racks or similar objects must be kept at a safe distance from the product. Fire hazard.
All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer from any civil and criminal liability.
Any type of tampering or unauthorised replacement with non-original spare parts could be hazardous for the operator’s safety and relieves the company from any civil and criminal liability.
Many of the surfaces of the product get very hot (door, handle, glass, smoke ex­traction pipes, etc.). Avoid coming into contact with these parts without
adequate protective clothing or suitable means, such as gloves with thermal protection or “cold handle” operating systems.
It is forbidden to operate the product with the door open or the glass broken.
The doors/covers on the appliance must remain closed when it is not used.
The product must be powered by an electrical system that is equipped with an eective earthing device.
Switch the product o in the event of a fault or malfunction.
Accumulated unburned pellets in the burner after each “failed start-up” must be removed before lighting again. Check that the burner is clean and positioned properly before lighting again.
Do not wash the product with water. The water could get inside the unit and damage the electrical insulation and cause electric shocks.
Do not stand for a long time in front of the product in operation. Do not over­heat the room you are in and where the product is installed. This could cause injuries and health problems.
Install the product in a location that does not present a re hazard and is equipped with power and air supplies and smoke extractors.
In the event of re in the chimney, turn o the device, disconnect it from the mains electricity and do not open the hatch. Then contact the competent au­thorities.
The product and the cladding must be stored in a dry place and must not be
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exposed to weathering.
It is recommended not to remove the feet that support the product in order to guarantee adequate insulation, especially if the ooring is made of ammable materials.
In the event of a malfunction with the ignition system, do not force it to light by using ammable materials.
Special maintenance must only be performed by authorised and qualied per­sonnel.
Assess the static conditions of the surface on which the weight of the product will rest and provide suitable insulation if it is made of ammable material (e.g. wood, tted carpet or plastic).
Live electrical parts: only power the product once it has been fully assembled.
Disconnect the product from the 230V power supply before performing any maintenance operation.
Improper use or poor maintenance of the product can cause hazardous situa­tions to arise.
It is forbidden to manually load the fuel into the brazier. Failure to follow this warning can lead to hazardous situations.
Before the product is restarted, it is essential to remove any built up unburned pellets in the brazier due to failed ignition, emptying of the tank or any situation that may cause this condition.
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Technical Dept. - All rights reserved - Reproduction is prohibited
INFORMATION:
Please contact the retailer or qualied personnel authorised by the company to resolve a problem.
You must only use the fuel specied by the manufacturer.
When the product is switched on for the rst time it is normal for it to emit smoke due to the paint overheating for the rst time. Therefore make sure the room in which it is installed is well ventilated.
Check and clean the smoke extraction pipes regularly (connection to the chimney).
The product is not a cooking appliance.
Always keep the cover of the fuel hopper closed.
Store this installation and use manual with care as it must accompany the product for the duration of its useful life. If the product is sold or transferred to another user, ensure the manual is also handed over.
INTENDED USE
The product only works with wood pellets and must be installed indoors.
WARRANTY CONDITIONS
The company guarantees the product, with the exception of elements subject to normal wear listed below, for a period of 2 (two) years from the date of purchase attested by:
a document to serve as proof of purchase (invoice and/or receipt) that shows the name of the vendor and the date on which the purchase was made;
forwarding of the completed certicate of guarantee within 8 days of purchase.
Furthermore, in order for the guarantee to be valid, the device must be installed and calibrated by qualied personnel, and where necessary, the user must be issued with a declaration of conformity and correct functioning of the product. We recommend performing a functional test of the product before completion with the relative nishes, if applicable (claddings, painting of walls, etc.). Any installation that fails to comply with the regulations in force will invalidate the product guarantee, as will improper use or failure to carry out the maintenance prescribed by the manufacturer. The guarantee is valid on the condition that the instructions and warnings contained in the use and maintenance manual are observed, and therefore the product is used correctly. The replacement of the entire system or the repair of one of its components does not extend the guarantee period, and the original expiry date remains unchanged. The guarantee covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects. To benet from the guarantee, in the event of a fault, the customer must have the guarantee certicate and present it with the proof of purchase document to the Technical Assistance Oce.
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EXCLUSIONS
The guarantee does not cover malfunctions and/or damage to the appliance that arise due to the following causes:
Damage caused during transportation or relocation
all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer’s instructions (always refer to the installation and use manual provided with the appliance)
incorrect dimensioning with regards to the use or faults in the installation or failure to adopt the necessary devices to guarantee proper execution
improper overheating of the equipment, use of fuels not conforming to the types and quantities indicated in the instructions provided
further damage caused by incorrect user interventions in an attempt to x the initial fault
worsening of the damage due to the continued use of the equipment by the user, once the defect has been noticed
in the presence of a boiler, any corrosions, incrustations or breaks caused by water ow, condensation, hardness or acidity of the water, improperly performed descaling treatments, lack of water, mud or limescale deposits
ineciency of chimneys, ues or parts of the plant aecting the equipment
damage caused by tampering with the appliance, atmospheric agents, natural disasters, vandalism, electrical discharges, res, faults in the electric and/or hydraulic system.
Failure to have the annual stove maintenance performed by an authorised technician or qualied personnel will result in the loss of the warranty.
Also excluded from this guarantee are:
parts subject to normal wear such as gaskets, glass, claddings and cast iron grids, painted, chrome-plated or gilded parts, handles and electric cables, bulbs, indicator lights, knobs, all parts which can be removed from the hearth.
Variations in colour of the painted or ceramic/serpentine parts and craquelure ceramics as they are natural characteristics of the material and product use.
masonry work
plant parts (if present) not supplied by the manufacturer
Any technical interventions on the product to eliminate the above-said defects and consequent damages must be agreed upon with the Technical Assistance Centre, who reserves the right to accept the relative appointment or not. However, said interventions will not be carried out under warranty but as technical assistance to be granted at part of any eventual and specic agreed conditions and in accordance with the fee in force for the work to be carried out. The user will also be charged for any costs incurred to remedy the incorrect technical interventions, tampering or damage to the appliance, not attributable to original faults. Save for the legal or regulatory limits, the guarantee does not cover the containment of atmospheric and acoustic pollution.
The company declines all liability for any damage which may be caused, directly or indirectly, to persons, animals or objects as a consequence of non compliance with any prescription specied in the manual, especially warnings regarding installation, use and maintenance of the appliance.
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SPARE PARTS
In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Service.
Use only original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to be worn before having them replaced. It is important to perform regular maintenance.
The company declines all liability if the product and any other accessory is used improperly or modied without authorisation. All parts must be replaced with original spare parts.
WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT.
The owner is the sole party responsible for demolishing and disposing of the product. This must be performed in compliance with laws related to safety and environmental protection in force in his/her country. At the end of its working life, the product must not be disposed of as urban waste. It must be taken to a special dierentiated waste collection centre set up by the local authorities or to a retailer that provides this service. Separating and recycling prevents potential negative eects on the environment and health (often caused by inappropriately disposing of product parts). It also allows materials to be recovered in order to obtain signicant savings in energy and resources.
WHY A SEALED STOVE?
Products constructed with a perfectly sealed structure do not consume the room’s oxygen but draw all the air form the outer environment (if suitably ducted) and may therefore be installed in all dwellings that require a high degree of insulation such as “passive” or “high energy eciency” houses. Thanks to this technology there is no risk of smoke emissions in the room, hence no air intakes and relevant aeration grilles are required in the installation premises. Consequently, there will be no more drafts of cold air in the room, which make it less comfortable and reduce the overall eciency of the system. The sealed stove may even be installed in the presence of forced ventilation or in premises that might have negative pressure with respect to the outside.
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The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the domestic regulations in force.
PELLETS
Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders. The market oers dierent types of pellets with characteristics that vary according to the wood mixtures used. The most common diameter on the market is 6 mm (although 8 mm diameter is available too) with a length, on average, of between 3 and 40 mm. A good quality pellet has a density of between 600 and 750 or more kg/metres cubed and a water content that accounts for 5 to 8% of its weight. Pellets have technical advantages besides being an ecological fuel, as the wood residue is used completely, thereby achieving cleaner combustion than that of fossil fuels. Good-quality wood has a caloric value of 4.4 kW/kg (15% moisture, after about 18 months of seasoning), whereas that of pellets is 4.9 kW/kg. To ensure good combustion, the pellets must be stored in a dry place and protected from dirt. Pellets are usually supplied in 15 kg bags, therefore, storing them is very convenient. Good quality pellets guarantee good combustion, thereby decreasing harmful emissions into the atmosphere.
The poorer the quality of the fuel, the more often the internal parts of the brazier and combustion chamber must be cleaned.
The main quality certications for pellets currently available on the European market guarantee that the fuel complies with class A1/A2 according to ISO 17225-2 (ex EN 14961). These certications include, for example, ENPlus, DINplus, Ö-Norm M7135, and in particular, guarantee the following characteristics:
caloric value: 4.6 ÷ 5.3 kWh/kg.
Moisture content: ≤ 10% of the weight.
Percentage of ash: max 1.2% of the weight (A1 less than 0.7%).
Diameter: 6±1/8±1 mm.
Length: 3÷40 mm.
Content: 100% untreated wood without the addition of binding substances (max 5% bark).
Packaging: in sacks made from ecologically compatible or biologically decomposing material.
The company strongly recommends using certied fuel for its products (ENplus, DINplus, Ö-Norm M7135). Poor quality pellets or others that do not comply with the characteristics specied previously may compromise the operation of your product and can therefore render the guarantee and product liability invalid.
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FOREWORD
The installation position must be chosen according to the room, to the smoke extraction system, to the chimney ue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the ue or the chimney cap. The manufacturer declines all responsibility in the event of installations that do not comply with the laws in force, incorrect room air exchange, electrical connection non-compliant with the standards and inappropriate use of the appliance. The installation must be carried out by a qualied technician, who must issue a declaration of conformity of the system to the purchaser and will assume full responsibility for nal installation and consequent good operation of the product. In particular one must ensure that:
there is a suitable combustion air inlet and smoke outlet in compliance with the type of product installed
other stoves or devices installed do not cause depression in the room where the product is installed (for sealed appliances only, a maximum of 15 Pa of depression in the room is allowed)
when the product is switched on there is no reux of smoke in the room
fumes extraction takes place in total safety (sizing, smoke seal, distances from ammable materials..).
We especially recommend to check the data tags of the ue for the safety distances that must be observed in presence of combustible materials and the type of insulating material to be used. These indications must be followed strictly to prevent serious harm to people and the integrity of the home. The installation of the appliance must ensure easy access to clean the appliance itself, the smoke outlet pipes and the ue. It is forbidden to install the stove in rooms with a re hazard. Installation in studio ats, bedrooms and bathrooms is only allowed with sealed or closed appliances equipped with suitable combustion air ducting directly outside. Always maintain adequate distance and protection in order to prevent the product from coming into contact with water.
In the event there are several appliances installed, the external air inlet must be sized accordingly.
MINIMUM DISTANCES
It is recommended to install the stove detached from any walls and/or furniture, with a minimum clearance to allow eective aeration of the appliance and a good distribution of heat in the room. Comply with the distances from ammable or heat-sensitive objects (sofas, furniture, wood panelling, etc.) as specied below. The frontal distance from ammable materials must be at least as specied in the product’s technical data table. If particularly delicate objects are present, such as furniture, curtains or sofas, increase the stove clearance accordingly.
If the oor is made of wood, it is recommended to t a oor protection sheet in compliance with the Standards in force in the country of installation.
ERICA
Non-ammable walls Flammable walls
A = 5 cm
B = 15 cm
A = 5 cm
B = 20 cm
If the oor is made of combustible material, it is recommended to use protection made of non-combustible material (steel, glass...) that also protects the front from falling combusted material during cleaning operations. The appliance must be installed on a oor with adequate load capacity.
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min.3,5 metri
AT
(A)
AP
(B)
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FOREWORD
This chapter on the Smoke Flue has been produced in reference to the prescriptions of European regulations (EN13384 - EN1443 - EN1856
- EN1457).
The chapter provides indications for installing an ecient and correct smoke ue but is under no circumstances to substitute the regulations in force, which the qualied technician must be in possession of. Check with local authorities whether there are any restrictive regulations in force regarding the intake of air for combustion, the smoke extraction system, the ue or the chimney. The company declines all liability relating to the poor functioning of the boiler if this is due to the use of an insuciently sized ue in violation of regulations in force.
SMOKE FLUE
The ue or chimney is of great importance for the proper operation of a solid fuel-burning heating appliance with natural draught, as modern heating appliances have high eciency with cooler ue gasses and consequently less draught, it is therefore essential that the ue is built up to standard and always kept in perfect working order. A ue that serves a pellet/wood fuelled appliance must be at least category T400 (or greater if the appliance requires, and resistant to soot res. Smoke must be extracted through a single ue made of insulated steel (A) or an existing ue that complies with the intended use (B). A simple air shaft in cement must be suitably lined. In both solutions there must be an inspection cap (AT) and/or inspection hatch (AP)
- FIG.1.
It is prohibited to connect more than one wood/pellet or any other type of appliance (vent cowling...) to the same ue.
FIGURE 1 - SMOKE FLUE
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A
B
C
D
E
A
B
C
D
15°
E
F
A
B
C
D
E
30°
F
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TECHNICAL CHARACTERISTICS
Have the eciency of the ue checked by an authorised technician. The ue must be sealed against ue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend replaces made of A/316 or refractory material with insulated round section double chamber). Be suitably insulated externally to avoid condensation and reduce smoke cooling. It should be separated from combustible or ammable materials with an air gap or insulating materials: check the distance specied by the manufacturer of the replace according to EN1443. The chimney opening must be in the same room as the appliance, or at most in the adjoining room, and have a soot and condensation collection chamber beneath the opening, and be accessible via a sealed metal hatch.
FLAT ROOF
ROOF AT 15°
ROOF AT 30°
A = 0.50 metres B = DISTANCE > 2 metres C = DISTANCE < 2 metres D = O.50 metres E = TECHNICAL VOLUME
A = MIN. 1.00 metres B = DISTANCE > 1.85 metres C = DISTANCE < 1.85 metres D = 0.50 metres above highest point E = 0.50 metres F = REFLUX ZONE
A = MIN. 1.30 metres B = DISTANCE > 1.50 metres C = DISTANCE < 1.50 metres D = 0.50 metres ABOVE HIGHEST POINT E = 0.80 metres F = REFLUX ZONE
FIGURE 2
FIGURE 3
FIGURE 4
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A
B
D
60°
E
C
F
A
B
C
D
E
45°
F
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ROOF AT 60° ROOF AT 45°
DIMENSIONING
The drop in pressure (draft) of a ue depends on its height. Check the drop in pressure with the values indicated in the technical characteristics. The minimum height of the chimney is 3.5 meters.
The interior cross-section of the ue can be circular (best variation), square or rectangular (the ratio between the interior sides must be ≤1.5) with the sides joined with a minimum radius of 20 mm. The dimension of the cross-section must be minimum Ø100mm.
The cross-sections/lengths of the chimneys shown in the technical data tables are indications for correct installation. Any alternative congurations must be correctly dimensioned in accordance with the general method of calculation of UNI EN13384-1 or other proven eciency methods.
Below is a list of some ues available on the market:
Steel chimney AISI 316 with double chamber insulated with ceramic bre or equivalent resistant up to 400°C.
Refractory chimney with double insulated chamber and external lightweight concrete cladding with cellular material such as clay.
Traditional square-section clay chimney with insulating empty inserts.
Avoid products with an internal rectangular section where the larger side is 1.5 times the smaller side (e.g. 20x40 or 15x30).
EXCELLENT GOOD POOR VERY POOR
A = MIN. 2.60 metres B = DISTANCE > 1.20 metres C = DISTANCE < 1.20 metres D = 0.50 metres ABOVE HIGHEST POINT E = 2.10 metres F = REFLUX ZONE
A = MIN. 2.00 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.30 metres D = 0.50 metres ABOVE HIGHEST POINT E = 1.50 metres F = REFLUX ZONE
FIGURE 5 FIGURE 6
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MAINTENANCE
The ue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising the ecient functioning of the heater and, if large build-ups accumulate, can catch re. The ue and chimneypot must be cleaned and checked by a qualied chimney sweep at least once a year. Once the inspection/maintenance has been performed, request a written report that the system is safe. Failure to perform cleaning jeopardises the system’s safety.
CHIMNEY
The chimney is a crucial element for the heating appliance to work properly: we recommend a wind proof chimney (A), see Figure 7.
The area of the opening for smoke extraction must be at least double the cross-section of the smoke duct/ue system, and arranged so that smoke extraction is ensured even in strong wind. The chimney must prevent rain, snow or animals from entering the chimney. The height of outow into the atmosphere must be beyond the reux zone created by the shape of the roof or any obstacles near the outlet (see Figures 2-3-4-5-6).
CHIMNEY COMPONENTS
KE Y: (1) CHIMNEY (2) REFLUX CHANNEL (3) SMOKE DUCT (4) THERMAL INSULATION (5) OUTSIDE WALL (6) CHIMNEY CONNECTION (7) SMOKE CHANNEL (8) HEAT GENERATOR (9) INSPECTION ACCESS PANEL
FIGURE 7
FIGURE 8
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A
B B
A
C
MIN.1,5 m MIN.1,5 m
MIN.1,5 m
MIN.0,3 m
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EXTERNAL AIR INLET
It is mandatory to provide an adequate external air intake that supplies the combustion air required for the product to work properly. The ow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room; or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b). Adjoining areas may not include sleeping areas, garages or general areas with a re hazard. During installation one must check the minimum clearances required for air intake from outside. Take into account the presence of doors and windows that could interfere with the proper ow of air to the stove (see diagram below). The air inlet must have a minimum net total area of 80 cm2: the surface must be increased accordingly if there are other active generators (for example: electric fan for stale air extraction, hood, other stoves, etc.), which could cause a depression in the room. Make sure that, with all appliances on, the pressure drop between the room and the outside does not exceed 4 Pa (also for sealed appliances if the combustion air has not been suitably ducted outside). If necessary increase the intake section of the air inlet, which must be made at oor level and always protected with a bird-proof outer protection grid and in such a way that it cannot be obstructed by any object.
FIGURE 9 A - DIRECTLY FROM OUTSIDE
FIGURE 10
FIGURE 9 B - INDIRECTLY FROM THE ADJACENT ROOM
A=AIR INLET B=ROOM TO BE VENTILATED C=INCREASE OF THE GAP UNDER THE DOOR
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DISTANCE (metres) The air inlet must be at a distance of:
1.5 m UNDER Windows, doors, smoke outlets, cavities, ....
1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ....
0.3 m ABOVE Windows, doors, smoke outlets, cavities, ....
1.5 m AWAY from smoke outlet
Since the Erica stove is sealed, and should you wish for the whole installation to be sealed as well, follow the instructions below:
the air required for combustion must be directly taken from outside
use a pipe having Ø 60 mm minimum and maximum length 2 metres; see stove rear for the connection.
If installed in double wall ue (PGI system) the combustion air is taken from the hollow space. For proper operation the pipe must be 2m long at most.
In the installation stage it is required to check the minimum distances required for the combustion air intake because, by way of example, an open window or door cause a vortex that might subtract the combustion air required for the stove.
On the outer wall it is required to install a 90° elbow to protect the combustion air ow from the eects of wind: aim the elbow opening down.
Fit the elbow with a bird protection grate so that it is not obstructed by any object.
Warnings: check with the local regulations whether there are any restrictive regulations concerning the combustion air intake: if so, they must be applied. In some installation conditions the sealed connection is compulsory, in case of doubt always adhere with the most restrictive regulations.
Connection procedure of sealed chamber stove with PGI pipes:
Original pipe position all retracted (STAGE 1)
Extract the pipe by about 2 cm (STAGE 2)
Insert the female pipe Ø6 cm (STAGE 3)
STEP 1
STEP 2
STEP 3
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CONNECTION TO FLUE
The connection between the ue and the appliance must be via a smoke duct that conforms with EN 1856-2. The connecting section must extend no more than 4 m horizontally, with a maximum incline of 3% and containing a maximum of 3 90% bends (accessible for inspection - do not count the T joint at the appliance outlet). The diameter of the smoke duct must be equal to or greater than that of the appliance outlet (Ø 80 mm).
TYPE OF DEVICE SMOKE DUCT
Minimum vertical length 1.5 metres
Maximum length (with 1 accessible 90° bend)
6.5 metres
Maximum length (with 3 accessible 90° bends)
4.5 metres
Maximum number of accessible 90° bends 3
Horizontal sections (minimum incline 3%)
4 metres
Use smoke ducts with a diameter of 80mm or 100mm depending on the type of system, with silicone gaskets or similar gaskets that can withstand the high operating temperatures of the appliance (min. T200 class P1). The use of exible metal tubes in bre cement or aluminium is prohibited. For direction changes, we always recommend the use of a T joint with an inspection cap allowing easy access for cleaning the tubes. Always ensure that the inspection cap is replaced and hermetically sealed with the seal in tact after cleaning. It is prohibited to connect more than one appliance to the same smoke duct, or the discharge from overhead cowling. It is prohibited to extract the products of combustion directly through the wall, whether into indoor spaces or outdoors. The smoke duct must be a minimum distance of 400 mm from ammable or heat-sensitive structures.
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2 - INSTALLATION
Technical Dept. - All rights reserved - Reproduction is prohibited
EXAMPLES OF CORRECT INSTALLATION
1. Installation of Ø150mm ue with hole for the passage
of the tube increased by: minimum 100 mm around the tube if next to non ammable parts such as cement, brick, etc.; or minimum 300 mm around the tube (or as prescribed by data tags) if next to ammable parts such as wood etc. In both cases, install suitable insulation between the ue and the ceiling. Always check and respect the data tags on the ue, in particular the minimum safety distances from combustible materials. The previous rules also apply for holes made in walls.
2. Old ue, minimum pipe Ø100mm with the inclusion of an external access door for chimney cleaning.
3. External ue made of insulated stainless steel pipes, i.e. with double walls minimum Ø100mm: all securely mounted on the wall. With wind-proof chimney. See g. 7 type A.
4. Ducting system using T joints that allow easy access for cleaning without having to remove the tubes
FIGURE 11
U = INSULATING V = ANY REDUCTION FROM 100 TO 80 MM I = INSPECTION CAP S = INSPECTION ACCESS PANEL P = AIR INLET T = T JOINT WITH INSPECTION CAP
A = MINIMUM 40 MM B = MAXIMUM 4 M C = MINIMUM 3° D = MINIMUM 400 MM E = HOLE DIAMETER F = SEE FIG.2-3-4-5-6
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30
980
209
208
134
178
324
Ø80
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3 - DRAWINGS AND TECHNICAL FEATURES
DRAWINGS AND CHARACTERISTICS
ERICA DIMENSIONS
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3 - DRAWINGS AND TECHNICAL FEATURES
Technical Dept. - All rights reserved - Reproduction is prohibited
TECHNICAL CHARACTERISTICS ERICA
Nominal output power 8.5 kW (7310 kcal/h) Minimum power output 2.4 kW (2064 kcal/h) Eciency at Max 90% Eciency at Min 93% Temperature of exhaust smoke at Max 180 °C Temperature of exhaust smoke at Min 85 °C Particulate /OGC / Nox (13%O2) 11 mg/Nm3 - 4 mg/Nm3 - 147 mg/Nm3 CO at 13% O2 at Min and at Max 0.050 – 0.007% CO2 at Min and at Max 8.8% - 10.1% Recommended draught at Max*** power 0.10 mbar - 10 Pa*** Minimum draft allowed at minimum power 0.02 mbar - 2 Pa Smoke mass 5.2 g/sec Hopper capacity 27 litres Type of pellet fuel Pellet diameter 6-8 mm and size 3-40 mm Pellet hourly consumption Min ~ 0.5 kg/h* - Max ~ 1.96 kg/h* Autonomy At min ~ 36 h* - At max ~ 9 h* Heatable volume m
3
183/40 – 209/35 – 244/30 ** Combustion air inlet Ø 60 mm Smoke outlet Ø 80 mm Air intlet 80 cm
2
Rated electrical power (EN 60335-1) 85 W (Max 350 W) Supply voltage and frequency 230 Volt / 50 Hz Net weight 112 kg Weight with packaging 122 kg Distance from combustible material (back/side/under) 50/200/0 mm Distance from combustible material (ceiling/front) 800/800 mm
* Data that may vary depending on the type of pellets used ** Volume that can be heated, according to the power requirement per m3 (respectively 40-35-30 Kcal/h per m3) ***Value recommended by the manufacturer (non-binding) for optimal product operation
Tested according to EN 14785 in accordance with European regulation for Construction Products (EU 305/2011).
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4 - UNPACKING
PREPARATION AND UNPACKING
The packaging consists of a recyclable cardboard box in line with RESY standards and a wooden pallet. All packaging materials can be reused for similar use or eventually disposed of as urban solid waste, in compliance with the regulations in force. After having removed the packaging make sure the product is intact.
Handle the product with suitable means paying attention to the applicable safety regulations in force.
The stoves are delivered in a single package with steel sides packaged together with the structure and placed at the side. Open the package, remove the cardboard, polystyrene and any straps and position the stove in the preset place making sure that it complies with the requirements. Remove the strap that secures the top to the stove (inserted for stove safety during transport). Always handle the body of the stove in an upright position with trucks only. Pay particular attention to the door and its glass, protecting them from mechanical knocks that would compromise their integrity. If possible, unwrap the stove near the chosen area of installation. The packaging materials are neither toxic nor harmful.
In order to remove the ERICA stove from the pallet it must be slightly lifted so the feet come out of the packaging.
FIGURE 1 - STOVE PACKAGING (FRONT VIEW) FIGURE 2 - STOVE PACKAGING + SIDE AND FRONT PANELS
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4 - UNPACKING
Technical Dept. - All rights reserved - Reproduction is prohibited
Position the stove and connect it to the ue pipe. Use the four adjustable feet (J)to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the ue), take utmost care to make sure that the joint is not forced.
If the stove smoke outlet is forced or used improperly to lift it or position it, the operation of the stove can be damaged irreparably.
1. TURN THE FEET CLOCKWISE TO LOWER THE PRODUCT.
2. TURN THE FEET ANTI-CLOCKWISE TO RAISE THE PRODUCT.
FOOT J
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5 - FIREBOX DOOR REMOVAL
DOOR REMOVAL
Some operations (e.g.: side mounting and cleaning) require removing the rebox door. Proceed as follows to remove the door:
open the door
turn the lever at the bottom with a screwdriver in the direction of the arrow
lift the door so the pins of the door come out of the bracket on the structure
place the door in a safe place until the next use
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5 - FIREBOX DOOR REMOVAL
Technical Dept. - All rights reserved - Reproduction is prohibited
DOOR ASSEMBLY
To t the door back on the pins “1” must be centred, fastened into the door on the hole of bracket “2” on the structure. When the door is tted back on use the screwdriver to lift the lever so that the door is locked.
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6 - CLADDING ASSEMBLY
COATING ASSEMBLY
The cladding consists of 4 sides.
POS. DESCRIPTION
L RIGHT AND LEFT FRONT SIDE
M RIGHT AND LEFT REAR SIDE
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6 - CLADDING ASSEMBLY
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The rst o0peration to be carried out is to remove the top “O” from the structure.
Attention! To t the “L” side on the door must be removed (see suitable paragraph).
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6 - CLADDING ASSEMBLY
Take an “L” side and position it at the front so that:
rst, loosen screws “U” that are screwed onto the structure (screws required to x the sides “L” and “M”)
the front of the “L” side must be resting externally onto bracket “H”
the top part of the “L” side must be resting onto the cover of the structure.
NOTE: Before tting the rebox door ensure the screws “U” are completely screwed in to prevent damaging the door.
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6 - CLADDING ASSEMBLY
Technical Dept. - All rights reserved - Reproduction is prohibited
The other side of the “L” side must be fastened to the structure with three screws as shown in the picture below.
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6 - CLADDING ASSEMBLY
After positioning the “L” side the “M” side may be fastened.
Insert the three aps “S” in the three slotted holes “T”, always ensuring the side abuts with the top cover of the stove
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6 - CLADDING ASSEMBLY
Technical Dept. - All rights reserved - Reproduction is prohibited
The other side of the “M” side must be fastened to the structure with three screws as shown in the picture below.
At this point the sides are assembled to the structure, repeat the same operations on the door side taking care to remove the door.
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7 - ELECTRICAL CONNECTION
ELECTRICAL CONNECTION
First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched o.
It is recommended to disconnect the power cable when the stove is not used.
The cable must never come into contact with the smoke exhaust pipe or any other part of the stove.
ELECTRICAL CONNECTION OF THE STOVE.
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8 - FIRST START-UP
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PRECAUTIONS BEFORE START-UP GENERAL PRECAUTIONS
Remove any objects that may burn from the brazier (manual, various adhesive labels or any polystyrene).
Check that the brazier is positioned correctly and rests properly on the base.
The rst start-up may not be successful as the feed screw is empty and does not always manage to load the required amount of pellets in time to light the ame.
CANCEL THE FAILED IGNITION ALARM BY PRESSING AND HOLDING THE ON/OFF KEY FOR A FEW SECONDS. REMOVE THE PELLET LEFT IN THE BRAZIER AND REPEAT THE START-UP. (SEE “SAFETY DEVICES/ALARMS” PARAGRAPH)
If after repeated attempts, the ame fails to ignite, despite a regular ow of pellets in the brazier, which must rest snugly against the slots and be clean without any ash incrustations. If no anomaly is found during this inspection, there may be a problem with the
product components or installation may not be correct.
REMOVE THE PELLETS FROM THE BRAZIER AND CONTACT AN AUTHORISED TECHNICIAN.
Do not touch the boiler during the rst lighting, as it is during this phase that the paint sets. If you touch the paint, you may expose the steel surface.
If necessary, touch up the paint with the spray can of the specic colour. (See “Pellet stove accessories”)
It is good practice to ensure eective ventilation in the room during the initial start-up, as the boiler will emit some smoke and smell of paint.
Do not stand close to the stove and, as mentioned, air the room. The smoke and smell of paint will disappear after about an hour of operation, however, they are not harmful in any case. The boiler will be subject to expansion and contraction during the lighting and cooling down stages, and may therefore make slight creaking noises. This is absolutely normal as the structure is made of laminated steel and must not be considered a defect. It is extremely important to make sure the boiler does not reach high temperatures straight away, but to increase the temperature gradually using low power at rst. This will prevent damaging the ceramic or serpentine stone tiles, the welds and the steel structure.
DO NOT EXPECT HEATING EFFICIENCY IMMEDIATELY!!!
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7 - ELECTRICAL CONNECTION
OPENING/CLOSING THE DOOR
CAUTION! The rebox door must be closed properly for the stove to work correctly.
Use suitable protective clothing (for example gloves) to open the door of the stove.
To open the door, insert the supplied hook into the hole and lift the handle (as in the gure).
SETTINGS TO BE CARRIED OUT BEFORE THE INITIAL START-UP
After connecting the power cable to the back of the product, turn the switch at the back to position(I). To turn the stove on or o, press button 1 on the control panel.
DOOR OPENING.
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9 - LOADING THE PELLETS
Technical Dept. - All rights reserved - Reproduction is prohibited
LOADING THE PELLETS
Fuel is loaded from the upper part of the stove by lifting the cover. Slowly pour the pellets into the hopper.
For correct stove operation the pellet loading cover in the tank must be closed. Ensure the gasket “Z” of the cover correctly rests on the tank and that there are no foreign bodies that prevent hermetic closure. The stove does not load pellets if the loading cover is open. Never remove the protection grid inside the hopper. When loading, do not let the pellet bag come into contact with hot surfaces. No other type of fuel other than pellets is to be inserted into the hopper, in compliance with above-mentioned specications. Store the spare fuel at an adequate safe distance. Do not pour pellets directly onto the brazier but only into the hopper. Most of the stove surfaces are very hot (door, handle, glass, smoke outlet pipes, hopper door etc.), therefore it is recommended to avoid coming into contact with these parts without appropriate protective clothing.
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10 - MENU ITEMS AND FUNCTION
CONTROL PANEL DISPLAY
Menu options
KEY
1. Stove switch-on/switch-o
2. Scrolling down through the programming menu
3. Menu
4. Scrolling up the programming menu
5. Decrease set temperature / programming functions.
6. Increase set temperature / programming functions.
7. Display.
MAIN MENU
Press key 3 (menu) to access. The options accessed are:
Date and Time
Timer
Sleep (only when stove is on)
Settings
Info
Date and time conguration
Congure the time and date as follows:
Press the “menu” key.
Select “Date and Time”.
Press “menu” to conrm.
Scroll through with the arrow keys and select the variables to be edited one at a time: Day, Hour, Min, Num. day, Month, Year.
Press “menu” to conrm
Use the + and - keys to edit.
Finally, press “menu” to conrm and “esc” to exit.
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CONFIGURATION OF PROGRAMMED MODE (TIMER) - Main menu
The current time and date must be congured to ensure correct operation of the timer.
There are six congurable TIMERS; for each one, the user can select a start and stop time and the days of the week when it is in use. When one or more programs are active, the status of the stove and the TIMER “n” alternate on the display. “n” is the number of timer programs in use, separated by dashes. Example: TIMER 1 Timer 1 program active. TIMER 1-4 Timer 1 and 4 programs active. TIMER 1-2-3-4-5-6 All timer programs active. EXAMPLE OF PROGRAMMING With the stove on or o:
access the MENU,
scroll to the TIMER item using the <> arrows,
press the “Menu” key
the system shows “P1” (Press the <> keys to move through the timers P2, P3, P4, P5, P6)
Press the “Menu” key to activate “P1”.
press + - and select “ON”
press the “Menu” key to conrm
At this point the start time is 00:00. Press the + - key to set the start time and press the “menu” key to conrm. Next, the proposed stop time is 10 minutes later than the congured start time: press the + key and edit the stop time, and press the “menu” key to conrm. Next, you are asked to set the days of the week when the congured timer is to be enabled or disabled. Press the - or + keys to select the day you want to activate the time. It will light up white, then conrm with the “menu” key. If no day is selected for enabling the timer, the timer program is no longer enabled on the status window. Next, program the other days or press “ESC” to exit. Repeat this procedure to program the other timers.
EXAMPLES OF PROGRAMMING
P1
P2
on o day on o day
08:00 12:00 mon 11:00 14:00 mon
Stove on between 08:00 and 14:00
P1 P2
on o day on o day
08:00 11:00 mon 11:00 14:00 mon
Stove on between 08:00 and 14:00
P1 P2
on o day on o day
17:00 24:00 mon 00:00 06:00 tue
Stove on between 17:00 on Monday to 06:00 on Tuesday
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NOTES ON USE OF THE TIMER
The timer always starts the boiler with the last temperature and ventilation settings (or with the default settings at 20°C and V3 if they have never been altered).
The start time can be between 00:00 and 23:50
If the stop time has not yet been saved, the program proposes a start time at +10 minutes.
If a timer program turns o the stove at 24:00 on one day and another program starts it up at 00:00 on the next day: the stove remains on.
A program has a start-up and/or shut-down time that overlap the times of another program: if the stove is already on, the start has no eect while OFF turns o the stove.
When the stove is on and the timer is active, pressing the OFF key turns o the stove; the stove then restarts automatically at the next time of the timer.
When the stove is o and the timer is active, pressing the ON key turns on the stove; the stove then stops automatically at the next time of the timer.
SLEEP FUNCTION (main menu)
Sleep may be activated only when the stove is on and allows you to quickly set a time for the product to turn o. To set the Sleep function, proceed as follows:
Enter the MENU
Scroll to the SLEEP item with the <> arrows
Press Menu
Set the turn-o time you want using the + and - keys.
The panel shows a default time of 10 minutes after the current time, which can be adjusted with key 6 up to the following day (i.e. the turn-o can be delayed for a maximum of 23 hours and 50 minutes). If the SLEEP function is active with the TIMER active, the former has priority, therefore the stove will not turn o at the time set in the timer program but at the time set by the sleep function, even if it comes after the time set by the timer.
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OPERATING MODE ADJUSTMENTS MENU
“Adjustments” menu settings determine the operation mode of the stove. To access the menu, proceed as follows:
Press the - + keys
Scroll with the <> arrows and select “Set Amb. T” or “Set Ventilation T” or “Set Flame”
Press “menu” to enter the option selected.
Change with the + - keys.
Press “menu” to conrm and “esc” to exit.
Set Amb. T - this function allows you to set the temperature you want to reach in the room where the stove is installed, from a minimum of 5°C to a maximum of 35°C. When the said temperature is reached, the stove places itself in a status that is equivalent to the minimum consumption values (minimum ame and hot air fan speed) to then start again when the set room temperature goes below the set threshold. PLEASE NOTE: The point to the right of the room temperature on the control panel display indicates the half degrees (e.g. 23.°C is equivalent to 23.5°C).
Set Vent. - this function allows you to select the desired speed of the room fans from 1 to 5.
Flame Set - this function allows you to set the power of the ame from a minimum of 1 to a maximum of 5. The power levels correspond
to a dierent value of fuel consumption, setting 5 heats the room in less time and setting 1 can keep the room temperature stable for a longer period of time. The set ame is automatically set to a minimum when the set temperature value is reached.
if the bars are all full, the stove is on ame power 5 if only one bar is full, the stove is on ame power 1 if the bars are ashing, automatic cleaning is in progress
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SETTINGS MENU
The SETTINGS menu is to congure use of the stove: a. Language. b. Cleaning (shown only when stove is o). c. Auger loading (shown only when stove is o). d. Tones. e. External thermostat (activation). f. Auto Eco (activation). g. Eco Turn-o T (default 10 minutes). h. Pellet recipe. i. Var. % rpm smoke. j. Component test (shown only when stove is o). k. “Chimney sweeper” function (can be enabled only when stove is on to check emissions in eld). l. Technical menu.
a - Language
Select the language as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Use the arrow keys to scroll through and select “language”.
Press “menu” to conrm.
Use the + - keys to select the required language (IT/EN/DE/FR/ES/NL/PL/DK/SLO)
Press “menu” to conrm and “esc” to exit.
b - Cleaning
Select “Cleaning” (only with stove o ) as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Use the arrow keys to scroll through and select ‘’Cleaning’’
Press “menu” to conrm.
Use the + - keys to select ‘’On’’.
Press “esc” to exit.
c - Load auger
To select ‘’Load auger’’ (only with stove o), proceed as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Scroll with the arrows and select “Load auger”.
Press “menu” to conrm.
With the + key “Enable” the load auger.
Press “esc” to exit.
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d - Tones
This function is disabled by default. To enable it proceed as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Use the arrow keys to scroll through and select ‘’Tones’’
Press “menu” to conrm.
With the + - keys, select “On/O”.
Press “menu” to conrm and “esc” to exit.
e - External thermostat (see dedicated chapter)
f - Auto-Eco activation (see dedicated chapter)
To select the Auto-Eco function, proceed as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Scroll with the arrows and select “Auto-Eco”.
Press “menu” to conrm.
Use the + - keys to select “On”.
Press “menu” to conrm and “esc” to exit.
g - Eco stop T (see dedicated chapter)
To select the Eco Stop T function, proceed as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Scroll with the arrows and select ‘’T Eco o’’.
Press “menu” to conrm.
With the + - keys, insert the minutes (from 1 to 30’).
Press “menu” to conrm and “esc” to exit.
AUTO ECO MODE (see above paragraph activation and switching o)
For activation of the “Auto Eco” mode and time settings, see paragraphs 8 f and 8 g respectively. ‘’ECO stop T’’ can be adjusted to ensure correct operation in the various environments in which the stove can be installed and to avoid constant stopping and starting when the room temperature is subject to sudden change (drafts, poorly insulated rooms, etc.). The ECO stop procedure is activated automatically when the power recall device is satised (room probe +1°C or external thermostat with an open contact), the “ECO stop T” starts to decrease the time (factory default 5 minutes, which can be changed from the “Settings” menu). During this phase, the panel alternates between displaying ON with a small ame and Crono (if active) - Eco active. The minutes counting down to the Eco Stop are shown at the top of the display. The ame moves to P1 and remains there until the set “T Eco Stop” time reaches zero, and if the conditions are still satised, turns o the boiler. The ECO stop count is cancelled if one of the devices recalls power. When the boiler begins to turn o, the panel shows: O - Eco Active - ashing small ame. When the stove turns o, OFF-ECO appears on the display with the ame symbol o. The following conditions have to be met simultaneously for the ECO to restart:
room probe -1°C or external thermostat with a closed contact (for at least 20” in order to prevent false recalls)
5 minutes have passed since shut-down.
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h - Pellet Recipe
This function is for adapting the stove to the type of pellet in use. As there are many types of pellet available on the market, operation of the stove can vary considerably according to the quality of the fuel. When the pellets clog up the brazier due to excess loading of fuel or when the ames are high even at low power, or when the ames are low, it is possible to decrease/increase the amount of pellets in the brazier: Available values:
A decrease of 30% on the factory setting. A decrease of 20% on the factory setting. A decrease of 10% on the factory setting. 0% No changes. An increase of 5% on the factory setting. An increase of 10% on the factory setting. An increase of 15% on the factory setting.
Edit the recipe as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Scroll with the arrows and select “Pellet recipe’’
Press “menu” to conrm.
Alter the % with the + - keys.
Press ‘’menu’’ to conrm and ‘’esc’’ to exit.
i - Variation % rpm smoke
In the event the installation presents problems in extracting smoke (lack of draft or even pressure in the duct), it is possible to increase the smoke and ash extraction speed. This change resolves all the potential problems related to pellets clogging in the brazier and deposits forming at the bottom of the brazier itself caused by poor quality fuel or fuel that produces a lot of ash. The extraction speed may be altered between -27% to +27%, with increments of 3 percent at a time. Negative variation can be necessary if the ame is too low.
To alter this parameter, proceed as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Scroll with the arrows and select “Fumes rpm Var.”
Press “menu” to conrm.
Alter the % with the + - keys.
Press ‘’menu’’ to conrm and ‘’esc’’ to exit.
j - Components test
This can be done only when the stove is o and allows you to select the components to be tested:
Spark plug: it is turned on for a xed test period during which the panel displays the countdown in seconds.
Feed screw: it is powered for a xed test period during which the panel displays the countdown in seconds.
Aspirator: it is activated at 2500 rpm for a xed test period during which the panel displays the countdown in seconds.
Exchanger: enables you to conduct the test in V5 for a xed test period during which the panel displays the countdown in seconds.
Enable the “Component test” function (only with stove o) as follows:
Press the “menu” key.
Use the arrow keys to scroll through and select “Settings”
Press 3 “menu” to conrm.
Use the arrow keys to scroll through and select ‘’Component test’’
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Press 3 “menu” to conrm.
Use the + - keys to select the test to be carried out.
Press ‘’menu’’ to conrm and ‘’esc’’ to exit.
k - Chimney sweeper function (for maintenance operators only) -
This function can only be activated when the stove is on and power is supplied, and it forces operation of the boiler at the parameters P5, with the ventilator (if present) in V5. Any corrections to the loading/smoke ventilation percentage must be read. This state lasts 20 minutes, the countdown is displayed on the panel. The technician can stop this pressing the phase at any moment by quickly
Enable the “Chimney sweeper” function as follows:
Press the ‘’menu’’ key.
Use the arrow keys to scroll through and select “Settings”
Press “menu” to conrm.
Use the arrow keys to scroll through and select ‘’Chimney sweeper function’’
Press “menu” to conrm.
Use the + - keys to select “On” (O by default)
Press ‘’menu’’ to conrm and ‘’esc’’ to exit.
l - Technical menu
To access the technical menu you must contact the assistance centre as it requires a password.
Access the “technical menu” as follows:
Press the ‘’menu’’ key.
Use the arrow keys to scroll through and select “Settings”
Press 3 “menu” to conrm.
Use the arrow keys to scroll through and select ‘’Technical menu’’
Press 3 “menu” to conrm.
With the + - keys, select “Product Type”, “Service”, “Counter memories”, “Parameters”.
Press ‘’menu’’ to conrm and ‘’esc’’ to exit.
INFO MENU
Product type
Firmware version
Software info
Total hours
No. of start-ups
Rpm evacuator
T. smoke
Heat exchanger voltage
Feed screw loading
Flame
Page 44
AMB. H2O +TC- DISPLAY
SERIAL
SIC
DEP.
FUMI SCA
COC. N
ACC.
F N
PE
TERM. OPT.
+5V GND ENC
ENCODER FUMI
42
10 - MENU ITEMS AND FUNCTION
EXTERNAL THERMOSTAT CONNECTION (optional)
The room thermostat is not included with the stove and must be installed by a qualied technician. ATTENTION! The electrical wires must not come into contact with the hot parts of the stove.
The temperature of the stove can also be controlled by an external room thermostat. It should be positioned centrally in the room where
the stove is installed. It provides a closer match between the heating temperature requested of the stove and the actual room temperature it provides. Connect the cables coming from the external thermostat to terminal “Term opt” on board N100 on the stove. Enable the external thermostat (factory settings OFF) as follows:
Press the “menu” key.
Scroll with the arrows to “Settings”.
Press “menu” to select.
Now use the arrows to scroll to “External thermostat”.
Press ‘’menu’’ to select.
Press the - + keys
Select “On” to activate the external thermostat.
Press the “menu” key to conrm.
Press the “esc” key to exit.
Once the external thermostat has been enabled, instead of displaying the detected temperature from the probe on the stove, ON or OFF will appear, depending on whether you have requested heat from the external thermostat or not.
ON if the external thermostat contact is closed, OFF if the contact is open.
Page 45
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10 - MENU ITEMS AND FUNCTION
Technical Dept. - All rights reserved - Reproduction is prohibited
START-UP
Press key 1 (esc) to start up the appliance. The display will show ON with the ashing ame symbol. When the ame stops blinking, the stove has reached the operating condition to “supply power”. The default target room temperature is set at 20°C. To change this setting, follow the instructions in the adjustments menu; do the same to set the heating water temperature and the speed of the ventilation fan (if provided). To activate an external thermostat, if present, see the dedicated paragraph.
POWER SUPPLY
When start-up is complete, the panel with show ON with a constant ame at level 3 . The modulation of the ame for higher or lower power is then controlled autonomously on the basis of reaching the set temperature. (see also “OPERATING MODE” - “Set Flame”)
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11 - SAFETY DEVICES AND ALARMS
SAFETY DEVICES
The product is tted with the following safety devices
PRESSURE SWITCH
Monitors pressure in the smoke duct. It locks the pellet feed screw if the exhaust is obstructed, if there are signicant counter-pressures (clogged smoke outlets, re doors open, pellet tank open and worn or broken gaskets).
SMOKE TEMPERATURE PROBE
Detects the temperature of the smoke, thereby enabling start-up or stopping the product when the temperature drops below the preset value.
CONTACT THERMOSTAT IN THE FUEL HOPPER
If the temperature exceeds the preset safety level, it immediately shuts down the running of the stove.
ELECTRICAL SAFETY
The stove is protected against violent changes in current by a general fuse located in the control panel at the back of the stove. Other fuses that protect the electronic boards are found on the latter.
SMOKE FAN
If the fan stops, the electronic board shuts o the supply of pellets in good time, and an alarm message is displayed.
GEAR MOTOR
If the reduction motor stops, the stove will continue to run until the ame goes out due to lack of fuel and until a minimum level of cooling is reached.
TEMPORARY POWER CUT
When a power cut is less than 10’’ the stove returns to its previous operating state; if it is more, it executes a cooling/re-ignition cycle.
FAILED START-UP
If during ignition no ame develops, the stove will go into alarm condition.
TAMPERING WITH THE SAFETY DEVICES IS PROHIBITED If the product is NOT used as described in this instruction manual, the manufacturer declines all liability for any damage caused to persons and property. The manufacturer furthermore refuses to accept responsibility for damage to persons and property arising from the failure to observe all the rules contained in the manual and in particular:
All the necessary measures and/or precautions must be adopted when performing maintenance, cleaning and repairs.
Do not tamper with the safety devices.
Do not remove the safety devices.
Connect the product to an ecient smoke expulsion system.
First, check that the environment where it is to be installed is properly ventilated.
Only after having eliminated the cause of the intervention of the safety system is it possible to relight the product and therefore restore the automatic operation of the probe. This manual will help you understand which anomaly has occurred, and explain how to intervene according to the alarm message displayed on the appliance.
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11 - SAFETY DEVICES AND ALARMS
Technical Dept. - All rights reserved - Reproduction is prohibited
ALARM SIGNALLING
When a condition occurs other than the one expected for regular operation of the stove, an alarm is triggered. The reason for the alarm is given on the control panel. The sound signal is not enabled for alarms A01-A02 in order not to disturb the user when there is an absence of pellets in the night tank.
Panel signalling type of problem Solution
A01
The ame does not light. Check the level of pellets in the tank.
Check that the brazier is correctly positioned in its seat and has no incrustation or unburned material. Make sure the ignition plug warms up. Thoroughly empty and clean the brazier before restarting. Open pellet cover. Open rebox door.
A02
The ame is extinguished unexpectedly. Check the level of pellets in the tank.
A03
Thermostat alarm
The temperature of the pellet hopper exceeds the required safety threshold.
Wait until the end of the cooling phase, stop the alarm and re-ignite the stove setting the supply of fuel to minimum (SETTINGS menu - pellet recipe). If the alarm persists, contact the service centre. Check whether the room fan is working correctly.
A04
Smoke overtemperature Reduce the load of pellets (SETTINGS menu - Pellet
recipe); check cleaning of the brazier.
A05
Pressure switch alarm
Smoke pressure switch intervention Side smoke ducts cleaning
Check ue obstructions / rebox door opening, pellet tank cover opening. Check gaskets
A08
Anomalous operation of smoke fan. Delete the alarm and switch the stove on again. If the
alarm persists, contact the service centre.
A09
Fault with the smoke sensor. Delete the alarm and switch the stove on again. If the
alarm persists, contact the service centre.
Service
Routine maintenance warning (does not seize) When this blinking message appears upon start-up, it
means it is time to carry out scheduled maintenance. Call the assistance centre.
ALARM RESET
To reset the alarm, press and hold key 1 (ESC) for a few seconds. The stove checks whether the cause of the alarm is ongoing. In the rst case, the alarm continues to be displayed, in the second case it turns OFF. If the alarm persists, contact a service centre.
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11 - SAFETY DEVICES AND ALARMS
NORMAL SHUTDOWN (on the panel: OFF with ashing ame symbol)
When the shutdown key is pressed, or when there is an alarm signal, the stove enters the thermal extinguishing phase which involves automatic execution of the following phases.
Stop pellet loading
The room fan maintains the set speed until reaching the switch-o temperature
The smoke extractor fan is is activated at maximum speed and remains on for a xed period of 10 minutes, at the end of which if the smoke T has dropped below the stop threshold, the fan stops, otherwise it will continue to operate at minimum speed until the temperature drops below the threshold.
If the stove has been shutdown regularly but, due to thermal inertia, the smoke temperature exceeds the threshold again, the shutdown phase will be repeated at minimum speed until the temperature drops.
BLACKOUT WITH STOVE ON
In the event of a blackout, the stove does the following:
Blackout of less than 10”: continues the work in progress;
After a loss of power of more than 10’’ which occurred when the stove was on, or during ignition, you can restore the stove to its previous operating condition when power returns as follows:
1. Cool the boiler by activating the smoke extractor at minimum speed for 10’ then proceed to the next step;
2. Restore the stove to the operating condition prior to the blackout.
During phase 1, the panel shows ON BLACK OUT. During phase 2, the panel shows Start-up. If during phase 1 the stove receives manual user commands from the control panel, it stops the blackout restoration sequence and begins the start-up or shutdown commanded by the user.
BLACKOUT OF MORE THAN 10’’ DURING EXTINCTION OF STOVE
If the stove experiences a loss of power greater than 10’’ while it is shutting down, when power is restored to the stove, it will automatically turn on in shutdown mode, even if the smoke temperature has fallen below 45°C in the meantime. This phase can be skipped by pressing key 1 (esc) (skips to start-up) and pressing it again (recognises that the stove is o).
BLACKOUT OF MORE THAN 10’’ WITH THE STOVE OFF FROM ECOSTOP
Once power has been restored, a 5-minute timer is set as though the stove were in switch-o mode; should there be a request for heat in these 5 minutes, the stove will not start.
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12 - RECOMMENDATIONS FOR SAFE USE
Technical Dept. - All rights reserved - Reproduction is prohibited
ONLY CORRECT INSTALLATION AND APPROPRIATE MAINTENANCE AND CLEANING OF THE APPLIANCE CAN GUARANTEE CORRECT OPERATION AND SAFE USE OF THE PRODUCT.
We would like to inform you that we are aware of cases of malfunctioning of domestic pellet-fuelled heating products, mainly due to incorrect installation and inappropriate maintenance. We would like to assure you that all of our products are extremely safe and certied according to European standards of reference. The ignition system has been tested with the utmost attention to enhance ignition eciency and to prevent any type of problem, even in the worst operating conditions. In any case, like for any other pellet-fuelled product, our appliances must be installed correctly and undergo regular periodical cleaning and maintenance to guarantee safe operation. Our studies show us that malfunctioning is mainly due to the combination of part or all of the following factors:
• Brazier holes obstructed or brazier deformed, due to lack of maintenance and conditions which can cause delayed ignitions, generating an anomalous production of unburned gases.
• Insucient combustion air due to a reduced or clogged air inlet duct.
• Use of smoke ducts nonconforming to regulatory installation requirements, failing to guarantee an adequate draught.
• Partially clogged chimney, due to lack of maintenance, reducing the draught and making ignition dicult.
• End chimneypot nonconforming to the indications of the instruction manual, and therefore not suitable to prevent potential inverse draught.
• This factor is crucial when the product is installed in especially windy areas, such as costal regions.
The combination of one or more of these factors could generate important malfunctioning conditions. To keep this from occurring, it is fundamental to guarantee that the product is installed in compliance with standards in force. Furthermore it is of the utmost importance to respect the following simple rules:
• Every time the brazier is removed for cleaning, it must always be put back properly in the work position before using the product, completely removing any residual lth left on the support base.
• Pellets must never be loaded in the brazier manually, either before ignition or during operation.
• The accumulation of unburned pellets ensuing a failed ignition must be removed before repeating ignition. Also check that they are fed correctly and that the combustion air inlet/smoke outlet are regular.
• If ignition fails repeatedly, immediately suspend use of the product and contact a qualied technician to check its operation.
Compliance with these indications is absolutely sucient to guarantee proper operation and to avoid any type of problems with the product. If the above-mentioned precautions are not taken, and during ignition the brazier is overloaded with pellets thus generating anomalous smoke in the combustion chamber, carefully follow the indications below:
• Do not disconnect electrical power to the product for any reason whatsoever: this would stop the smoke extractor, releasing smoke into the environment.
• Take the precaution of opening the windows to ventilate the installation room from any smoke in the environment (the chimney might not work properly).
• Do not open the re door: this would compromise regular operation of the smoke extraction system to the chimney.
• Just switch the stove o by acting on the on-o button on the control panel (not the rear power supply socket button!) and move away until smoke has completely evacuated.
• Before attempting re-ignition, clean the brazier and its air passage holes completely of all deposits and unburned pellets. Put the brazier back in place, removing any residue from its support base. If ignition fails repeatedly, immediately suspend use of the product and contact a qualied technician to check its operation and the chimney.
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A
B
V
48
13 - MAINTENANCE AND CLEANING
Only by properly servicing and cleaning the product is it possible to ensure its safety and correct operation.
ATTENTION! All the cleaning operations of all parts must be performed with the product completely cold and the plug disconnected. Disconnect the product from the 230V power supply before performing any maintenance operation.
The product requires little maintenance if used with certied good quality pellets.
DAILY OR WEEKLY CLEANING PERFORMED BY THE USER
Brazier cleaning
Before ignition, always clean the “A” brazier and remove any ash or incrustation from it that might obstruct the air ow holes, paying attention to hot ash. In the case of ignition failure, or if fuel in the tank runs out, unburned pellets may accumulate in the brazier. Always empty the residue in the brazier before each start-up. You may only use a vacuum cleaner to remove ash when it is completely cold. In this case, use a suitable vacuum cleaner to remove small sized particles.
EXAMPLE OF A CLEAN BRAZIER
EXAMPLE OF A DIRTY BRAZIER
Page 51
V
W
J
S
49
13 - MAINTENANCE AND CLEANING
Technical Dept. - All rights reserved - Reproduction is prohibited
REMEMBER THAT ONLY A CORRECTLY POSITIONED AND CLEAN BRAZIER CAN GUARANTEE IGNITION AND OPTIMAL OPERATION OF YOUR PELLET PRODUCT. IN CASE OF FAILED IGNITION AND AFTER ANY OTHER LOCK STATE OF THE PRODUCT, IT IS ESSENTIAL TO EMPTY THE BRAZIER BEFORE EVERY RESTART
For the brazier to be cleaned properly, remove it from its housing completely and thoroughly clean all the holes and the grate on the bottom. If good quality pellets are used, you will normally only need to use a brush to restore the optimal operating conditions of the component.
Ash tray cleaning
Remove and empty the “B” ash tray. Wipe away any residual ash before reinserting the tray. Your experience and the quality of the pellets will determine the ash tray cleaning frequency. However, it is recommended not to exceed 2 or 3 days.
Cleaning the “V” brazier compartment
Extract the brazier “A”, vacuum clean the accumulated ash and ensure the holes “W” are free from scaling. It is recommended to frequently clean the brazier compartment so that the space underneath the brazier is always free from ash.
Pellet duct cleaning
Remove any scaling from the pellet drop duct, with the brush “S” supplied, by lifting hatch “J”.
CLEANING THE GLASS
It is recommended to clean the ceramic glass with a dry brush, or if it is very dirty, spray a little specic detergent and clean with a cloth.
ATTENTION! Do not use abrasive products and do not spray the glass cleaning product on the painted parts and on the door gaskets (ceramic bre cord).
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F
G
50
13 - MAINTENANCE AND CLEANING
PERIODIC CLEANING PERFORMED BY A QUALIFIED TECHNICIAN
CLEANING THE HEAT EXCHANGER
The compartment through which the exhaust smoke passes must be cleaned at the end of the winter season.
This cleaning process is mandatory in order to facilitate the general removal of all combustion residue, before it becomes very dicult to remove it due to the humidity compacting it over time.
If necessary, clean it more often.
CAUTION: It is obligatory to have an authorised and skilled technician perform the periodic end-of-season cleaning in order to replace any worn gaskets.
CLEANING THE UPPER EXCHANGER:
When the stove is cold open the door, remove plate “F” (removing the two screws). To remove plate “G” the door must be removed (see suitable chapter for removal). After the plates have been removed, use the brush supplied to scrape the exchanger walls so that the ash falls in the lower compartment.
Page 53
P
51
13 - MAINTENANCE AND CLEANING
Technical Dept. - All rights reserved - Reproduction is prohibited
Remove the upper bae “P” and clean any scaling.
Page 54
E
C
D
52
13 - MAINTENANCE AND CLEANING
CLEANING THE LOWER COMPARTMENT
After upper exchanger cleaning is completed remove the four screws that fasten plate “C” to the structure, remove gasket “D” then clean the lower compartment where all dirt from previous cleaning activities has accumulated. Remove the screws that lock plate “E” to the structure and clean the fan with the brush and vacuum any residues. If needed replace gasket “D”.
CLEANING THE SMOKE EXHAUST SYSTEM AND GENERAL CHECKS
Clean the smoke extractor system, especially around the “T” joints, elbows and any horizontal sections of the smoke duct. For information on periodically cleaning the ue, contact a skilled chimney sweep.
Check the seal of the ceramic bre gaskets on the door of the stove. If necessary, order new replacement seals from the retailer or contact an authorized service centre to carry out this task.
CAUTION: The frequency with which the smoke outlet system is cleaned depends on the use of the boiler and the type of installation. We recommend relying on an authorised service centre for end-of-season cleaning and maintenance, as they will carry out all of the previously mentioned work and inspect the stove components.
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13 - MAINTENANCE AND CLEANING
Technical Dept. - All rights reserved - Reproduction is prohibited
END-OF-SEASON SHUTDOWN
At the end of each season, before switching the product o, it is recommended to remove all the pellets from the hopper with a vacuum cleaner with a long pipe.
When not in use the appliance must be disconnected from the mains power supply. It is recommended to remove the power cable for additional safety, especially in the presence of children.
The service fuse may have to be replaced if the control panel display does not switch on when the product is switched on again by pressing the main switch on its side. There is a fuse compartment on the side of the product, under the power socket. After having disconnected the plug from the socket, use a screwdriver to open the cover of the fuse compartment and, if necessary, replace them (3.15 A delayed).
CHECKING THE INTERNAL COMPONENTS
ATTENTION! The internal electromechanical components must only be checked by qualied personnel whose technical expertise includes combustion and electricity.
We recommend that an annual maintenance service is carried out with a scheduled service contract. This service is essentially a visual and functional inspection of the following components: The following is a summary of the checks and/or maintenance that are indispensable for the correct operation of the product.
PARTS/INTERVAL EVERY DAY EVERY WEEK 15 DAYS 6090 DAYS EVERY SEASON
Cleaning the brazier *
.
Cleaning the ash collection tray* with the vacuum cleaner
.
Cleaning the ash tray
.
Cleaning the glass
.
Cleaning lower ash tray
.
Cleaning the outlet "T" (outside the stove)
.
Cleaning the smoke tting
.
Checking the door seal
.
Checking the spark plug
.
* THE FREQUENCY OF CLEANING SHOULD BE INCREASED IF THE PELLETS ARE OF POOR QUALITY
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14 - TROUBLESHOOTING
CAUTION: All repairs must only be carried out by a specialised technician, with the product switched o and the plug disconnected. If the product is NOT used as described in this instruction manual, the manufacturer declines all liability for any damage caused to persons and property.
ANOMALY POSSIBLE CAUSES SOLUTIONS
The pellets are not fed into the combustion chamber.
The pellet hopper is empty Fill the hopper with pellets.
Sawdust has blocked the feed screw Empty the hopper and remove the sawdust
from the feed screw by hand.
Faulty gear motor Replace the gear motor.
Faulty electronic board Replace the circuit board.
Open rebox door Close rebox door
Open pellet feeding tank cover Close pellet feeding cover
Dirty ducts Clean the ducts
Worn/broken gaskets Replace the gaskets
The re goes out or the boiler stops automatically.
The pellet hopper is empty Fill the hopper with pellets.
The pellets are not fed See the previous anomaly.
The pellet temperature safety probe has been triggered
Let the product cool down, restore the thermostat until the lockout is o and switch the product back on. If the problem persists, contact Technical Assistance.
The door is not closed properly or the gaskets are worn
Close the door and replace the gaskets with original ones.
Unsuitable pellets Change the type of pellets with those
recommended by the manufacturer.
Low pellet supply Check the ow of fuel following the instructions
in the manual.
The combustion chamber is dirty Clean the combustion chamber, following the
instructions in the manual.
Clogged outlet Clean the smoke duct.
Faulty smoke extraction motor Check the motor and replace it, if necessary.
Pressure switch broken or defective. Replace the pressure switch.
The product works for a few minutes and then switches o.
Start-up phase is not completed Repeat start-up.
Temporary power cut Wait for the automatic restart.
Clogged smoke duct Clean the smoke duct.
Faulty or malfunctioning temperature probes Check and replace the probes.
Faulty spark plug Check the spark plug and replace it, if necessary.
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14 - TROUBLESHOOTING
Technical Dept. - All rights reserved - Reproduction is prohibited
ANOMALY POSSIBLE CAUSES SOLUTIONS
Pellets accumulate in the brazier, the glass of the door gets dirty and the ame is weak.
Insucient combustion air. Clean the brazier and check that all the
holes are clear. Perform a general cleaning of the combustion chamber and the smoke duct. Check that the entry of air is not obstructed.
Damp or unsuitable pellets. Change the type of pellets.
Faulty smoke evacuation motor. Check the motor and replace it, if necessary.
The smoke evacuation motor does not work.
No electrical supply to the stove. Check the mains voltage and the protec-
tion fuse.
The motor is faulty. Check the motor and capacitor and replace
them, if necessary.
Defective motherboard. Replace the electronic board.
The control panel is broken. Replace the control panel.
Faulty encoder Replace the encoder
The convection air fan never stops. Faulty or malfunctioning temperature
control probe.
Check the probe and replace it, if necessary.
The product does not start. No power supply. Check that the plug is inserted and the
main switch is in the “I” position.
Pellet sensor has seized up. Check the recipe parameters.
Blown fuse. Replace the fuse.
Pressure switch broken (lockout indicated). Insucient pressure of water in stove.
Clogged smoke outlet or smoke duct. Clean the smoke exhaust and/or the
smoke duct.
Noisy air fan even though it is set to minimum
High set ame causes ventilation increase Lower set ame from Adjustments menu
No increase in temperature with stove in operation.
Incorrect combustion adjustment. Check recipe.
Set ame 1 setting (level too low) Increase power from the settings menu.
Poor pellet quality. Using pellets from the producer.
Page 58
AMB. H2O +TC- DISPLAY
SERIAL
SIC
DEP.
FUMI SCA
COC. N
ACC.
F N
PE
TERM. OPT.
+5V GND ENC
ENCODER FUMI
41
3
52
67
8
9
10
11
12
56
15 - ELECTRICAL PLAN
WIRING KEY
1. ROOM PROBE 7. SPARK PLUG
2. SMOKE TEMPERATURE PROBE 8. AUGER
3. CONTROL PANEL 9. ROOM FAN
4. EXTERNAL THERMOSTAT (OPTIONAL) 10. SMOKE FAN
5. SMOKE ENCODER 11. AIR PRESSURE SWITCH
6. POWER SUPPLY 12. PELLET SAFETY THERMOSTAT
PLEASE NOTE The electrical wiring of individual components is tted with pre-wired connectors of dierent sizes.
LIVE ELECTRICAL CABLES
DISCONNECT THE POW­ER SUPPLY CABLE 230V BEFORE CARRYING OUT ANY OPERATIONS ON THE ELECTRICAL BOARDS
Page 59
Page 60
8901518400 REV 0 16/07/2015
Via La Croce n°8
33074 Vigonovo di Fontanafredda (PN) – ITALY
Telephone: 0434/997200
Internet: www.red365.it
e-mail: info@red365.it
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