Realistic RadioShack TRC-469 Service Manual

U
TRC-469
CUSTOM MANUFACTURED FOR RADIO SHACK M A DIVISION OF TANDY CORPORATION
TABLE OF CONTENTS
1.
SPECIFICATIONS
2.
DISASSEMBLY INSTRUCTIONS BLOCK DIAGRAM
3.
4.
CIRCUIT DESCRIPTIONS PLL CIRCUIT AMC CIRCUIT RF ATTENUATOR CIRCUIT
5.
ALIGNMENT INSTRUCTIONS
6.
TROUBLE SHOOTING HINTS
7.
IC, TR, DIODE & LED LEAD IDENTIFICATION
8.
IC AND COMPOUND PARTS INTERNAL DIAGRAMS
9.
FLEXIBLE P.C. BOARD(TOP VIEW)
SWITCH P.C. BOARD(ANL, PA-MON-CB)
MAIN P.C. BOARD(TOP VIEW)
MAIN P.C. BOARD(BOTTOM VIEW)
ADDITIONAL PARTS ON THE BOTTOM
   
 
5
6 7 10 7 9
10
22
WIRING DIAGRAM
ELECTRICAL PARTS LIST
MECHANICAL PARTS LIST
SCHEMATIC DIAGRAM
EXPLODED VIEW
SEPARATE SHEET SEPARATE SHEET
24 - 32 33'34
23
1. SPECIFICATIONS
GENERAL:
Transmitter/Receiver
Communicating frequencies Operating voltage
Temperature and Humidity Range Transmitter/Receiver switching Antenna
Microphone
 Speaker Size
Weight Accessories
STANDARD TEST CONDITIONS:
Frequency synthesizing circuit with digital
phase-locked loop
26.965 MHz to 27.405 MHz (all 40 channels) 11-16V DC (positive or negative ground)
-20°C to +60° C and 10% to 90% Electronic (diode switching)
52 ohm (coaxial connector)
600 ohm Dynamic Type 8 ohm, 2 Watt 2-3/16" x 6-1/4- x
(5.5x 16 x 22.7 cm [HWD]) 5 lbs. (approx. ) (2.3 kg) DC Cord with in-line Fuse, Microphone and
Microphone Hanger and Mounting Brackets
(HWD) (approx.)
Battery supply voltage Modulation
Audio output power Audio output load
Antenna impedance
Ambient conditions
Temperature Humidity
TRANSM ITTER:
Frequency Tolerance 25°C 13.8 V RF Power Output AMC Range 50% — 100% Mod
Modulation Frequency Response (-6 dB)
Lower Frequency
a.
Upper Frequency 2500 Hz
b. Microphone Sensitivity 1 kHz 50% Mod Modulation Distortion at 1 kHz 80% Mod RF Power Output Uniformity Ch. to Ch.
Modulation Capability Positive/Negative
RF Power Output at 12.0 V Battery Drain
at no Modulation
a.
at 80% Modulation .
b.
450 Hz
13.8V
1000 Hz, 30% 500 mW 8 ohm 50 ohm (non-inductive load)
25°C ±5°C 50% to 70%
UNIT
W
dB
dB dB
mV
W
W
mA mA
DC
NOMINAL
0.0005 4 (Max.)
36
-
6
-
6
1
3
0.2
95/95
2.7
950
1550
LIMIT
0.003
3.6 — 4.0 30
6 ± 3 dB
­6 ± 3 dB
-
2 8
0.5
80/85
2.2
1200 2000
3
RECEIVER:
(ANL: OUT)
UNIT
NOMINAL
LIMIT
Maximum Sensitivity
Sensitivity for 10 dB S/N AGC Figure of Merit 50 mV Overload AGC 50 mV — 1 V
Squelch Sensitivity at Threshold Squelch Sensitivity at Tight Adjacent Channel Selectivity
a. at ±10 kHz
Spurious Radiation Spurious Response Attenuation
a. 455/2 kHz
Image Rejection Ratio
a. -910 kHz
IF Rejection Ratio
a.
10.695 MHz
b.
455 kHz Cross Modulation Desensitization (3 dB Desens.)
at 100 pV
Audio Power Output
a.
Maximum
b.
10% THD
Audio Frequency Response (-6 dB)
a.
Lower Freq.
b.
Upper Freq.
THD at 500 mW Audio Output
a.
Input 1 mV 30% Mod b. c.
Signal-to-Noise Ratio at 1000 pV RF Gain Control Range S-Meter Sensitivity at "S9"
Oscillator Drop-out Voltage
Battery Drain
a.
at no signal b.
at Max. AF Output
450 Hz
2500 Hz
50% Mod 80% Mod
 
  
pV
p
V dB dB
p
V
pV
dB dB
dB
dB
dB dB
dB
dB
W W
dB
dB
% %
% dB dB p V
V
mA mA
  
 
 
 
 
 
  
 
 
 
+4
1000
70 80
80
90
90
115
60
60
-6
-6
45 40
100
250 800
  
0.25 
 
 
5
4
 
2
4
6
   
7
 
80
+6
-2
2
355 — 2820
60
60
60
70
80 90
50
55
4 3
-6 ± 3 dB
-6 ± 3 dB
4 6
8 35 30 50 — 200 10
600
1500
PUBLIC ADDRESS:
Microphone Sensitivity for 4 W
Output Power at 1 kHz
Power Output
Maximum
a. b.
10% THD
Audio Freq. Response (-6 dB)
a.
Lower Frequency
b.
Upper Frequency
Battery Drain
a.
at no signal
b.
at Max. AF Output
450 Hz
2500 Hz
 
4
mV
W W
dB dB
mA mA
 
 
 
-6
-6
300
1000
4
5 4
 
 
 
10
4
3
-6 ± 3 dB
-6 ± 3 dB
700
1500
2. DISASSEMBLY INSTRUCTIONS
Figure 1
Figure 2
Figure 3
t
TO REMOVE TOP AND BOTTOM COVER (Figure 1 & 2):
Remove 4 screws from each side and a screw from top. Remove 2 screws from rear of the chassis. Slide top and
bottom cover toward rear of the chassis and remove.
TO REMOVE FRONT PANEL (Figure 3):
Remove 2 screws from each side.
Figure 4
Figure 5
ci
co
_ii
O
0
Ei
<
C7
ce
Q
4. CIRCUIT DESCRIPTIONS
PLL CIRCUIT:
The PLL circuit used in TRC-469 consists of 7 major parts: Voltage Controlled Oscillator(VCO), 1/N Divider, Phase Detector, Low Pass Filter,
[FVCO[ BY TP-1
12.279: 12.7202
RX
TR22
TX 16.725 — 17.165 MHz [TX. MIXER}
BUFFERI
IC3
V.C.O.
BUFFER
12C1Li
a.
BY TR14
COLLECTOR
RX 16.270-16.710 MI
TR14
TX 16.72517.165 MHI"
[F1I BY TP-3
RX 910 ^ 1,350 kHz
TR15
MIXER
t__
TX 1,365 — 1,805 kHz
Reference Oscillator (10.24 MHz), 1/2048 divider
and Code Converter ROM(Read Only Memory).
[Fstc1)
15.360 MHz
.120 MHz
L19
r
I
1> 
IS Amp
3.8V
3.5V
1.5V
1.2V CH1
TP2
0
RX = H
TR13
TX/RX
SW
TX = L
IC 4
PIN NO.
WAVE
FORM
IC4
PIN NO.
WAVE
FORM
NOTE:
22
+2.8V
+2.8V
+1.4V
RX . 910
1,350 kHz
TX = 1,365 — 1,805 kHz
c
.
10k4
CH
CH 1
H
CH 18
L
t
CH 23
H H
1
CH 40
L L L L
SCOPE WAVE FORMS FOR LEVEL REFERENCE
H = High (3.5V — 5 V)
L = Low (0V — 1V)
PIN NO. 1 through 4,5, & 6 are as in program input data chart.
,
CH23
CH40
Filter
WAVE FORM OF IC 4
18,17
DV
2
18 L
L L
2.4V DC —2.4V
19
3
1C
L
L
aVDC1 v
4
10
L
H
L
16,11
5V DC
15
H
=
LOCKED
L= UNLOCKED
where H
.
3.5
5V
L=
0
0 .
.= 1.0V
5
6
2A
2B
L
L
H
L
H
L
L
L
5.0V
3.5V
ov Low
IC4
13
10.240 MHz
9
H= RECEIVE
L = TRANSMIT Where FI = 3.5 — 5V
L = 0 — 1.0V
_
High
RX TX
4.8V P.P.
10
12
10.240 MHz
5.120 MHz
V
ilter Amp
PHASE
DETECTOR
C.P
PROGRAMMABLE DIVIDER 10 Bit
t
0
CHANNEL SELECTOR
.*12
k
5 kHz
SW
CODE CONVERTER
(ROM)
000
SWITCH
Hz
11 Bit DIVIDER
1/2,043
t
T Q
REF. OSC
V DD
V DC V DD
KEYING RX = 8V
The VCO is an oscillator which controls oscillation frequency in accordance with input voltage change. The VCO output is mixed with a signal in the transmitter or receiver circuitry. A portion of the
5V P.P.
VCO frequency is fed through TR14 Buffer Amp
--
and then added to TR 15. This frequency is mixed with a 15.36 MHz frequency then goes to IC4 (1/N divider).
"N" for the 1/N divider is determined by Channel
4V P.P.
Selector Switch whose output is selected by a Code Converter ROM.
As shown in the frequency chart, N is different between transmit and receive mode since only one crystal is used with this PLL circuitry.
The output from the 1/N divider is fed to Phase Detector. On the other hand, the frequency from the Reference OSC, 10.24 MHz, is divided to 5 kHz by 1/2048 divider and applied to another input of Phase Detector.
0-J
TX = CV
The Phase Detector detects the difference of these
two input signals and produces a voltage which
controls the VCO frequency. The Low Pass Filter integrates the output of the
Phase Detector which controls the VCO frequency and the 1/1\1 divider produces a 5 kHz frequency.
Thus the Phase Detector receives two input signals
(both 5 kHz). It compares the phase difference between the two, generating an error voltage,
which acts on the VCO to bring the two frequen­cies exactly in-phase. When this condition occurs, the PLL circuit is locked.
Fvco (the Frequency of the VCO) is changeable in
10 kHz increments, by varying the program divide
ratio, N.
For example, the divide ratio, N is programmed to
273 for channel No. 1 Transmit; therefore Fvco is calculated as follows:
Fvco = 15,360 + 5 x 273 = 15,360 + 1,365
= 16,725 (kHz)
In the same manner, Fvco for channel No. 2 through No. 40 is determined as shown in Table A.
Transmitter Local Oscillator The Transmitter local oscillator frequency of
10.240 MHz is produced by IC4 oscillator, IC4 and crystal, X'tal 1.
Table A shows Frequency Chart of Fvco and Divide Ratio vs. Antenna Frequency, and Program input data.
CIRCUIT FOR DETERMINING
FREQUENCY:
Output Frequency of the Transmitter Transmit frequency, Ft, is taken from the output
of the Transmitter Mixer IC1. One of the inputs of IC1 is the 1st local frequency,
Fvco, which is produced by the PLL Local Oscillator circuit. The other input is the trans­mitter local oscillator frequency of 10.240 MHz produced by JC4.
The sum of these frequencies determines the trans­mit frequency as follows:
Ft = Fvco = 10.240 (MHz)
PLL Local Oscillator Fvco, the output frequency of the VCO (Voltage
Controlled Oscillator), IC3, is fed to one of the inputs of the PLL Mixer, TR15.
The offset frequency, Fstd, 15.360 MHz (10.240 MHz = 2 x 3) is fed to another input of TR 15.
The input frequency to the Programmable Divider,
Fl, is calculated as follows:
Channel Selection Program The divide ratio of the Programmable Frequency
Divider in IC4 is determined through the Code
Converter and Transmit/Receive mode switch in
IC4 by the voltage supplied to the program input
terminals, Pin No. 1 through Pin No. 6 of IC4. The program input voltage for Pins 1 through 6 is
supplied from the Channel Selector switch accord-
ing to the Channel Number.
The Transmit/Receive mode switch in IC4 changes the divide ratio of the Programmable Divider by changing Pin 9 voltage (High level for Receive, Low
level for Transmit), to produce a 455 kHz change in VCO frequency when changing between the two modes.
When changing between Receive and Transmit modes, a varactor diode in the VCO IC, IC3, is switched in or out, respectively.
The bias voltage on this varactor is so designed that the VCO control voltage does not change when switching between modes, thus reducing lock-up time.
Fl = Fvco + Fstd (15.360 MHz)
F 1 is fed to the Programmable Divider in the PLL IC, IC4 and divided by N, through the Pro-
grammable Divider. The 10.240 MHz frequency produced by the Re-
ference Oscillator in IC4 is divided by 2,048 (the
Reference Frequency Divider in IC4) and the
resultant frequency, F2, is:
F2 = 10.240 MHz = 2,048 = 5 kHz
The output frequency of the Programmable Di­vider is compared with F2 at the Phase Detector in
IC4. When the frequency and phase of these two signals are precisely the same, the PLL circuit is "locked".
Therefore, Fvco is determined by the following formula.
Fvco = Fstd (15,360 kHz) + 5 x N (kHz)
CIRCUIT FOR PREVENTION OF UNAUTHORIZED FREQUENCY EMISSION:
This Transceiver has a built-in circuit which pre­vents transmission of unauthorized frequencies during the time when the PLL circuit is not locked or when the Channel Selector switch is between channels.
When the PLL circuit is not locked or the program data input is not for channel 1 — 40, pin 15 in IC4 produces a low level digital control signal. This
signal is fed to the base of RF signal Disable
Transistor, TR 16 (INSTANT STOP).
When the Channel Selector is switched from one
input (other than data required for channels
1 — 40). However, between channels, the Channel Selector produces a control signal at ground potential, and this signal is fed to the base of
RF signal Disable Transistor, TR 16.
In either case, when the base of TR16 is at low level, TR16 will not conduct and thus reduces the
supply voltage to the Amplifier stage inside IC1
to zero. This eliminates the RF signal output, and prevents any transmission on unauthorized fre-
quencies.
channel to another, it may produce a non-valid
TABLE A: FREQUENCY CHART OF Fvco AND DIVIDE RATIO N
Antenna
Frequency
(MHz)
26.965
26.975
26.985
27.005
27.015
27.025
27.035
27.055
27.065
27.075
27.085
27.105
27.115
27.125
27.135
27.155
27.165
27.175
27.185
27.205
27.215
27.225
27.255
27.235
27.245
27.265
27.275
27.285
27.295
27.305
27.315
27.325
27.335
27.345
27.355
27.365
27.575
27.385
27.395
27.405
Channel Number
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Divide
Ratio
(N) 273
275 277 281 283 285 287 291 293 295 297 301 303 305 307 311 313 315 317 321 323 325 331 327 329 333 335 337 339 341 343 345 347 349 351 353 355 357 359 361
For Transmit
F1
(kHz)
1,365 1,375 1,385 1,405 1,415 1,425 1,435 1,455 1,465 1,475 1,485 1,505 1,515 1,525 1,535 1,555 1,565 1,575 1,585 1,605 1,615 1,625 1,655 1,635 1,645 1,665 1,675 1,685 1,695 1,705 1,715 1,725 1,735 1,745 1,755 1,765 1,775 1,785 1,795 1,805
VCO
Frequency
(MHz)
16.725
16.735
16.745
16.765
16.775
16.785
16.795
16.815
16.825
16.835
16.845
16.865
16.875
16.885
16.895
16.915
16.925
16.935
16.945
16.965
16.975
16.985
17.015
16.995
17.005
17.025
17.035
17.045
17.055
17.065
17.075
17.085
17.095
17.105
17.115
17.125
17.135
17.145
17.155
17.165
Divide
Ratio
(N) 182
184 186 190 197 194 196 200 202 204 206 210 212 214 216 220 222 224 226 230 232 234 240 236 238 242 244 246 248 250 252 254 256 258 260 262 264 266 268 270
For Receive
F1
(kHz)
910 920 930 950 960 970
980 1,000 1,010 1,020 1,030 1,050 1,060 1,070 1,080 1,100
1,110 1,120 1,130 1,150 1,160 1,170 1,200 1,180 1,190 1,210 1,220 1,230 1,240 1,250 1,260 1,270 1,280 1,290 1,300 1,310 1,320 1,330 1,340 1,350
VCO
Frequency
(MHz)
16.270
16.280
16.290
16.310
16.320
16.330
16.340
16.360
16.370
16.380
16.390
16.410
16.420
16.430
16.440
16.460
16.470
16.480
16.490
16.510
16.520
16.530
16.560
16.540
16.550
16.570
16.580
16.590
16.600
16.610
16.620
16.630
16.640
16.650
16.660
16.670
16.680
16.690
16.700
16.710
1A
Program input data
1B
1C
HL L H H L L HL L H H H L HL L HL L H H L HL L H L HL L HL L HH L HL HL L H H L L HL L L HL L H H L HL L H Lit_ HL L
HL
H H
L
L
HL
L
HH H H L L
L
HL
L
H
HL
L
HH H
L
L
L L HL HL
L L L L
L HL HL
L L L L L
L HL
H H L L L L
L HL HL
H L L L
1D
L L
L L HL HL L L L L
L L HH H L
L L
L L HL HL L L L L
L L H H L
2A
L L L L L L L L
HL HL HL HL HL HL HL HL
H L
L L L L L L
H HH HH HH HH HH HH HH H H L
2B
L L L
L L L L L
L L H H H H H H H H H H H
H H L
AMC(Automatic Modulation Control) CIRCUIT:
The modulation control used in the TRC-469 functions as follows: Modulation signals from the mic are amplified by TR19 and IC2 and fed to the Transmitter's final RF Amplifier stage through Modulation Transformer Ti.
The level shift diode D19 (an 8-volt Zener diode)
"shifts" any voltage that exceeds a predetermined
level and this voltage is fed to the base of TR20 through D17 rectifier diode.
When the modulation signal from the mic increases past this predetermined voltage level, D17 applies a voltage to TR20, which causes base current flow. This reduces the equivalent C-E resistance of TR20. Note that R110 and TR20 C-E resistance forms a voltage divider for the audio signal applied to TR 19 Mic Amp. Thus this circuitry effectively
limits the level of modulation. VR5 sets the pre-
determined level which causes D17 to conduct.
RF (Radio Frequency) ATTENUATOR CIRCUIT:
To TX Amp
TR19
Mic. Amp
AMC control
Power Amp
IC2
Modulation line
TR20
R110
sMAP 
D17
— D18
T1 Modulation Transformer
D19 Level shift Diode
0
Modulation signal from the microphone
VR5 AMC control
This unit incorporates an RF attenuator circuit using P-I-N diodes; The Equivalent RF resistance of a P-1-N diode is controlled by the current which flows into the diode. Thus any receiver audio dis­tortion caused by excess input signal from the antenna or cross modulation caused by RF gain can be prevented by these P-I-N diodes.
Since reverse-AGC is used with this Transceiver, the voltage on the AGC line becomes lower with strong antenna input signals (with no input signal, approximately 1.4 volts appears on the AGC line).
Furthermore, with no input signal, current from
the AGC line flows into the base of TR 1 which turns TR1 "on", causes collector current 1 flow and thus D23 will not conduct; therefore, no current will flow into D1 and D2 P-I-N diodes. As a result, there is no attenuation of the input signal from the antenna.
With a strong input signal, the voltage on the AGC
line decreases which turns TR1 "off" and decreases 1
2
current, which increases the collector voltage of TR1, current I current 1
3
will flow into D1 and D2 P-I-N diodes.
1
will flow through D23, and
Thus, the equivalent RF resistance of P-I-N diodes will drop and the excess input from the antenna to TR2 will be bypassed by these diodes.
In addition to the above, the attenuation level is controlled by changing VR1 (RF Gain) manually, which causes 1
4
current to flow, which varies the
attenuation level of Dl.
2
to
ANT 4 
VR101
RF
GAIN
ANT matching circuit
Vcc
TR1
Cl
*TX Power AMP
TR2. RF AMP
C144
T1
AGC LINE
* D1, D2 : PIN diode
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