RCA ALBANY User Manual
RCA L Owner’s Manual
RCA L Version 1.0
1
3 4 5
7
Components
2
8
6
3
RCA L Version 2.0 2
Components
The M&I Re-Coil-Away door contains the following parts:
(1) Header Assembly
Contains the curtain, operator
(2) Door Curtain
SBR, EPDM
(3) Side Frames
Painted steel
(4) Pneumatic Safety Edge
Self monitoring
(5) Drive System
Jack Shaft operator
(6) Safety Photocell
ADS Photocells – either reflective or thru-beam
(7) Springs
50,000 cycle
(8) Chains and sprockets
Size 60 chain
(9) Idler Barrel (not shown)
Helps guide the curtain into the side frames
(10) Hoods (Optional) (not shown)
RCA L Version 2.0 3
Table of Contents
1 Manufacturer and general information .........................................................................6
1.1 Manufacturer..............................................................................................................6
1.2 Copyright ...................................................................................................................6
2 Product description........................................................................................................7
2.1 Function and design of this door................................................................................7
2.1.1 Principle .................................................................................................................7
2.1.2 Door Speeds..........................................................................................................7
2.2 Electric safety features ..............................................................................................7
2.2.1 Additional Safety systems......................................................................................8
2.3 Drives.........................................................................................................................8
2.4 Technical Data...........................................................................................................8
2.5 Warranty Information.................................................................................................9
2.5.1 Limited Warranty ................................................................................................9
2.5.2 RE-COIL-AWAY SBR Curtain Limited Warranty .................................................10
3 Safety advice.................................................................................................................11
3.1 Area of application...................................................................................................11
3.2 Responsibilities of the operator ...............................................................................11
3.3 Safety symbols explanation..........................................................................................12
3.4 General Safety Advice................................................................................................12
4 Storage and transport ..................................................................................................14
4.1 Storage....................................................................................................................14
4.2 Dimensions of the fitted door...................................................................................14
4.3 Devices and aids allowed for the transport..............................................................14
4.4 Transport to the installation place............................................................................14
5 Installation.....................................................................................................................15
5.1 Inspection of the shipment.......................................................................................15
5.2 Installation preparations...........................................................................................15
5.3 Starting the install ....................................................................................................16
5.3.1 Setting up the side fames................................................................................16
5.4 ......................................................................................................................................17
Preparing the header assembly for lifting...........................................................................17
5.4.1 Lifting locations......................................................................................................17
5.4.2 Lifting with a fork lift .............................................................................................18
5.5 Installing the Header...................................................................................................19
5.6 Drive Chain Tension.....................................................................................................20
5.6.1 Chain Tension Adjustment ........................................................................................20
5.7 Counter Balance Springs..............................................................................................21
5.7.1 Pre-charging Springs.................................................................................................21
5.8 Closing the side frames..............................................................................................22
5.8 Hand Chain Operator .................................................................................................23
5.9 Adjustment of limit switches.....................................................................................24
RCA L Version 2.0 4
6.0 Service & Repair.............................................................................................................25
6.1 Customer Service.........................................................................................................25
6.2 Inspection and maintenance ......................................................................................25
6.3 Cleaning .......................................................................................................................26
6.3.1 Cleaning and maintenance of the door curtain......................................................26
6.3.2 Cleaning and maintenance of the door curtain......................................................27
6.4 Troubleshooting............................................................................................................27
6.4.1 How to wedge a curtain .........................................................................................27
6.4.2 Operator Troubleshooting......................................................................................28
6.5 Repairs & Removals.....................................................................................................30
6.5.1 Removal and Re-installation of curtain in guides...................................................30
6.5.2 Removal and Re-installation of curtain in bottom bar ............................................30
6.5.3 Repairs to rubber curtain – rips or perforations .....................................................30
6.5.4 Replacing the operator brake band ........................................................................32
6.5.5 Adjusting the operator brake band .........................................................................33
6.6 Maintenance Schedule.................................................................................................34
6.6.1 Gearbox.................................................................................................................35
6.7 Torque Specifications...................................................................................................35
RCA L Version 2.0 5
1 Manufacturer and general information
2003 ALBANY DOOR SYSTEMS
This operational manual is part of the Re-Coil-Away door.
1.1 Manufacturer
Manufacturer of this rapid roll door is:
ALBANY DOOR SYSTEMS
975-A OLD NORCROSS ROAD
LAWRENCEVILLE, GA 30045
PH: 1-877-925-2468
FAX: 770-338-5034
Internet:
www.albanydoorsystems.com
Email: doorservice@albint.com
1.2 Copyright
All rights for this roll door type M&I Re-Coil-Away and the respective operation manuals are subject
to copyright. Design copy of this door system will be legally prosecuted. No part of this operation
manual may be reproduced without the prior permission of Albany Door Systems.
Should you have any questions regarding our doors and services please do not hesitate to contact us.
We shall be eager to help you in any way.
RCA L Version 2.0 6
2 Product description
2.1 Function and design of this door
The model Re-Coil-Away is a vertically opening door.
2.1.1 Principle
The door assembly consists of left and right side frames and a header assembly. The header
assembly contains the curtain and the drive system already attached. The bottom beam is
already attached to the curtain. Door comes standard with a balance system.
The Re-Coil-Away door rolls the curtain material directly on and off a barrel assembly. The
edges of this curtain are contained within the side frames via a patented windlok system
while the curtain is being rolled or unrolled off the barrel. These side frames guide the curtain
also and provide a seal.
The bottom beam, located on the bottom of the curtain, contains a continuously monitored
pneumatic safety edge. Activation of this device will stop the door and cause the door to
reverse to a fully open position. The door also has a reversing photocell attached to the side
frames of the door.
2.1.2 Door Speeds
The maximum opening speed depends on the size of the door and sprocket size.
Door Size 1-Speed
Up to 12’ x 12’ 18” per sec.
12’ x 12’ to
18’ x 18’
Measured at 8 feet high.
15” per sec
2.2 Electric safety features
Before each downward movement an internal test of the photocells and the control unit is
performed (Safety classification 2). If a malfunction has been acknowledged, the drive power
is interrupted (ACS-50 Control Panel) and the door will not operate to close the door.
RCA L Version 2.0 7
Product Description
2.2.1 Additional Safety systems
Depending on the kind of application it may be useful to have additional sensors as safety
features. This is especially true for a door with a high volume of human traffic or with low
sized doors with a height under 10 feet (3m).
Albany Door Systems offers a variety of safety systems for high-speed doors. Some
examples could be any of the following: Light beam barriers, motion detectors, induction
loops. For any other electrical requirement contact us at the factory.
2.3 Drives
The Re-Coil-Away is operated with an electrical drive. Drive side is chosen by the end-user.
The drive system has a 1-speed operator. The drive systems come in 3 different operating
voltages: 208 VAC, 460 VAC, and 575 VAC.
2.4 Technical Data
Door principle: Roll door
Running direction: Vertical
Application:
Maximum Sizes: 18’ wide x 18’ high
Maximum opening speed:
Maximum Closing speed:
Fitting position: Interior or external mounting
Drive: Electrical
Electric Power: 208VAC, 460VAC, 575VAC
Maximum Horse power: 2.0 H.P.
Control unit: Built-in operator controls
Control voltage 24VDC
Motor protection category: IP54 - NEMA 12
Door frame: Painted Steel
Curtain: SBR, EPDM
Door dimensions and fitting space See enclosed technical drawing
Fixing points: See fixing drawings
Technical changes resulting of product maintenance are subject to alterations
(also applicable as interior door)
18 inches per second @ 8 feet
18 inches per second @ 8 feet
External door
(Depends on door size)
(Depends on door size)
RCA L Version 2.0 8
Product Description
2.5 Warranty Information
2.5.1 Limited Warranty
All door systems manufactured by Albany Door Systems are warranted from the date of
purchase against defects in materials and workmanship as follows: (i) door systems in
general...two (2) year; (Section 2.5.2) rubber curtains (DO NOT EVER USE PETROLEUM
BASED PRODUCTS ON THE CURTAIN, IF DONE THIS VOIDS ALL WARRANTY ON THE
CURTAIN MATERIAL).
If within this period of time any part is found to be defective, new or re-manufactured parts
will be furnished free of charge, F.O.B. our plant in Lawrenceville, Georgia, provided that
recommended installation and maintenance procedures (as outlined in our Owners Instructions
booklet) are followed.
In cases where the manufacturer's warranty of certain parts connected with our door
systems (i.e.: electrical motors, switches, etc.) is less than the Albany Door Systems warranty,
the manufacturer's warranty will apply.
The Albany Door Systems warranty does not include replacement of parts due to normal
wear and tear, damage beyond the control of Albany Door Systems (i.e.: damage in transit,
impacts, etc.), or any labor charges incurred in the removal and/or replacement of defective
parts.
Warranty claims must be made to Albany Door Systems (or to the authorized distributor
from whom the purchase was made), and defective parts to be returned for verification or
replacement must have a Return Goods Authorization Number, This number can be obtained
from Albany Door Systems customer support. This phone number is 877-925-2468.
RCA L Version 2.0 9
Product Description
2.5.2 RE-COIL-AWAY SBR Curtain Limited Warranty
LIFETIME WARRANTY ON SBR Curtain material.
Albany Door Systems warrants to the original owner of the door that the door panel
fabric and components (windlok) will be free of defects in material and workmanship for as
long as the door is installed in it’s original opening or building.
Only defects brought to the attention of Albany Door Systems during the warranty period
will be covered by this warranty.
Albany Door Systems will replace any component parts that are found to be defective
upon inspection by an Albany Door Systems representative.
This warranty does not cover damage caused by collision or other abuse of the product.
Adjustments made to the Control Panel or to the mechanical operation of the door without
the authorization of Albany Door Systems will void this warranty.
The replacement provisions shall be the limit of Albany Door System’s responsibility
under this warranty and Albany Door Systems shall not be responsible for any other losses
or damages due to the operation of any door or parts covered by this warranty.
No other oral or written representations made by Albany Door Systems or its agents are
a part of this warranty unless specifically set forth in writing by an authorized Albany Door
Systems official.
DO NOT EVER USE PETROLEUM BASED PRODUCTS ON THE CURTAIN, IF DONE THIS
VOIDS ALL WARRANTY ON THE CURTAIN MATERIAL.
THE ABOVE SET FORTH WARRANTY IS SELLER'S SOLE WARRANTY. SELLER
MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER, EXPRESSED OR
IMPLIED; AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE
HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM THIS AGREEMENT.
RCA L Version 2.0 10
Product Description
3 Safety advice
3.1 Area of application.
The M&I Re-Coil-Away is used for the closing of door openings preferably in industrial
buildings that are highly used area of automobiles or heavy equipment.
As a flexible exterior door with resistance against wind and weather conditions, the door
opens with a speed that is especially suitable for heavy traffic throughways. It ensures a
smooth transport flow and reduces collisions. The M&I Re-Coil-Away door may also be
applied to interior areas.
3.2 Responsibilities of the operator
The M&I Re-Coil-Away door is designed and manufactured under consideration of safety
technical specifications. This meets the highest standard of safety.
However, this safety can only be reached in operational practice if all necessary measures
are met. It is the duty of the operator of such door system to ensure all these measures and
check its status. Please read the operation manual carefully and keep it in a safe place.
The operator of the door is held to ensure especially that:
• Installation, first operation, inspection, servicing, repair work and dismantling is only
done by personnel that have been trained by the manufacturer.
• Only to be operated by personnel that have been sufficiently assigned and authorized
to operate this door system.
• The door is only used according to the determined application (see above).
• The door must be only operated in a functional perfect state and especially the safety
features must be checked for function in regular intervals.
• The operation manual should be kept at the site of the fitted door system in readable
condition.
• All safety and warning labels should not be removed from the machine and should
also be kept readable.
RCA L Version 2.0 11
Safety advice
3.3 Safety symbols explanation
The following safety symbols are used in the enclosed operation manual. These symbols
should advise the reader of the important text they should read closely.
These symbols point to existing danger for life and health of persons or the machine,
material or the environment.
Attention! Danger for persons or the door system
?
Advice labels situated directly at the door and the control box must absolutely be regarded
and also be kept in good condition to be seen and read.
Attention! Danger through electric power
Important Information
3.4 General Safety Advice
WARNING
THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO
INSTALLING, OPERATING, OR SERVICING A HIGH-SPEED, RAPID
ROLL® DOOR OR ELECTRICAL CONTROL PANEL. FAILURE TO
FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY
DAMAGE, PERSONNEL BODILY INJURY, OR DEATH.
•
Please read the operation manual carefully and keep it a safe place.
•
The safety rules mentioned in this operation manual must definitely be kept.
•
Do not use the door for purposes not defined. If the door is transferred to third person
this operation manual must transferred also.
• Operation of the emergency lever may lead to partly opening/closing motion of the
door.
• Do not drive through the door opening unless door is completely open.
RCA L Version 2.0 12
Loading...