RayTek RAYCMLTJM Operating Instructions Manual

CM

Infrared Sensor

Operating Instructions

Rev. B 06/2011

51101

The device complies with the requirements of the European
Directives.

EC – Directive 2004/108/EC (EMC)

Contacts

Raytek Corporation
Worldwide Headquarters

Santa Cruz, CA USA
Tel: [phone] – 8074

(USA and Canada only)

+1 831 458 – 3900
Fax: [phone] – 1239

[e-mail]

European Headquarters
Berlin, Germany

Tel: [phone]

[e-mail]

France

[e-mail]

United Kingdom

[e-mail]

Fluke Service Center
Beijing, China
Tel: [phone]

[e-mail]

Internet: http://www.raytek.com/

Thank you for purchasing this Raytek product. Register today at

www.raytek.com/register to receive the latest updates, enhancements and

software upgrades!

© Raytek Corporation.

Raytek and the Raytek Logo are registered trademarks of Raytek Corporation.

All rights reserved. Specifications subject to change without notice.

WARRANTY

The manufacturer warrants this product to be free from defects in material
and workmanship under normal use and service for a period of two years
from date of purchase except as hereinafter provided. This warranty extends
only to the original purchaser. This warranty shall not apply to fuses or
batteries. Factory calibration is warranted for a period of one year. The
warranty shall not apply to any product that has been subject to misuse,
neglect, accident, or abnormal conditions of operation or storage. Should the
manufacturer be unable to repair or replace the product within a reasonable

amount of time, purchaser’s exclusive remedy shall be a refund of the

purchase price upon return of the product.

In the event of failure of a product covered by this warranty, the
manufacturer will repair the instrument when it is returned by the purchaser,
freight prepaid, to an authorized Service Facility within the applicable
warranty period, provided the manufacturer’s examination discloses to its
satisfaction that the product was defective. The manufacturer may, at its
option, replace the product in lieu of repair. With regard to any covered
product returned within the applicable warranty period, repairs or
replacement will be made without charge and with return freight paid by the
manufacturer, unless the failure was caused by misuse, neglect, accident, or
abnormal conditions of operation or storage, in which case repairs will be
billed at a reasonable cost. In such a case, an estimate will be submitted before
work is started, if requested.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT
LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY,
FITNESS, OR ADEQUACY FOR ANY PARTICULAR PURPOSE OR USE.
THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER IN
CONTRACT, TORT, OR OTHERWISE.

Content

1 Safety Instructions ................................................................................................. 8

2 Description ............................................................................................................ 10

3 Technical Data ...................................................................................................... 11

3.1 PARAMETERS .................................................................................................... 11

3.2 OPTICAL DIAGRAM .......................................................................................... 13

3.3 SCOPE OF DELIVERY ......................................................................................... 14

4 Basics ...................................................................................................................... 15

4.1 MEASUREMENT OF INFRARED TEMPERATURE ................................................ 15

4.2 DISTANCE AND SPOT SIZE ............................................................................... 16

4.3 AMBIENT TEMPERATURE ................................................................................. 16

4.4 ATMOSPHERIC QUALITY .................................................................................. 16

4.5 ELECTRICAL INTERFERENCE ............................................................................ 17

4.6 EMISSIVITY OF TARGET OBJECT ....................................................................... 17

5 Install and Operation .......................................................................................... 18

5.1 DIMENSIONS OF SENSOR .................................................................................. 18

5.2 MECHANICAL INSTALLATION ......................................................................... 19

5.3 CABLE ............................................................................................................... 19

5.4 WIRE CONNECTION ......................................................................................... 20

5.4.1 Analog output ........................................................................................... 20

5.4.2 Alarm output ............................................................................................. 20

5.5 LED INDICATOR AND BLINK MODE ................................................................. 21

6 Software ................................................................................................................. 22

7 Accessories ............................................................................................................ 23

7.1 OVERVIEW ........................................................................................................ 23

7.2 FIXED MOUNTING BRACKET............................................................................ 24

7.3 ADJUSTABLE MOUNTING BRACKET ................................................................ 25

7.4 AIR PURGE COLLAR ......................................................................................... 26

7.5 RIGHT ANGLE MIRROR .................................................................................... 27

7.6 PROTECTIVE WINDOW ..................................................................................... 28

8 Programming ........................................................................................................ 29

8.1 GENERAL COMMAND STRUCTURE .................................................................. 29

8.2 DEVICE SETUP .................................................................................................. 30

8.2.1 Temperature Calculation ........................................................................... 30

8.2.2 Post Processing ......................................................................................... 30

8.3 DYNAMIC DATA ............................................................................................... 30

8.4 DEVICE CONTROL ............................................................................................ 31

8.4.1 Output for target temperature .................................................................. 31

8.4.2 Analog output, scaling ............................................................................. 31

8.4.3 Alarm output ............................................................................................ 31

8.4.4 Factory default values ............................................................................... 32

9 Maintenance .......................................................................................................... 33

9.1 TROUBLESHOOTING MINOR PROBLEMS .......................................................... 33

9.2 ERROR CODES ................................................................................................... 34

9.3 AUTOMATIC ERROR INDICATION .................................................................... 34

9.4 CLEANING THE LENS ....................................................................................... 34

10 Appendix ............................................................................................................. 36

10.1 DETERMINATION OF EMISSIVITY .................................................................... 36

10.2 TYPICAL EMISSIVITY VALUES ......................................................................... 36

10.3 COMMAND SET .............................................................................................. 43

Safety Instructions

CM Rev. B 06/2011 8

1 Safety Instructions

This document contains important information, which should be kept at all
times with the instrument during its operational life. Other users of this
instrument should be given these instructions with the instrument. Eventual
updates to this information must be added to the original document. The
instrument can only be operated by trained personnel in accordance with
these instructions and local safety regulations.

Acceptable Operation

This instrument is intended only for the measurement of temperature. The
instrument is appropriate for continuous use. The instrument operates
reliably in demanding conditions, such as in high environmental
temperatures, as long as the documented technical specifications for all
instrument components are adhered to. Compliance with the operating
instructions is necessary to ensure the expected results.

Unacceptable Operation

The instrument should not be used for medical diagnosis.

Replacement Parts and Accessories

Use only original parts and accessories approved by the manufacturer. The
use of other products can compromise the operational safety and
functionality of the instrument.

Instrument Disposal

Disposal of old instruments should be handled according to
professional and environmental regulations as electronic waste.

Safety Instructions

9 Rev. B 06/2011 CM

Operating Instructions

The following symbols are used to highlight essential safety information in
the operation instructions:

Helpful information regarding the optimal use of the instrument.

Warnings concerning operation to avoid instrument damage and
personal injury.

Pay particular attention to the following safety instructions.

Incorrect use of 110 / 230 V electrical systems can result in
electrical hazards and personal injury. All instrument parts
supplied with electricity must be covered to prevent physical
contact and other hazards at all times.

Description

CM Rev. B 06/2011 10

2 Description

The CM miniature infrared sensors are high performance noncontact infrared
temperature measurement systems. They measure the amount of energy
emitted from an object accurately and repeatedly and convert the energy into
temperature signal.

The following analog outputs are available by different model:

0 to 5 Volt
J thermocouple
K thermocouple

The LED on the back of CM shows the status of units.

Technical Data

11 Rev. B 06/2011 CM

3 Technical Data

3.1 Parameters

Temperature range -20 to 500°C (-4 to 932°F)

Spectral response 8 to 14 μm

Thermal Parameters

Accuracy1 (Digital and Voltage) ± 1.5% of reading or ± 2°C2

whichever is greater

Accuracy3 (TC) ± 1.5% of reading ±2°C or ± 4°C4

whichever is greater

Repeatability (Digital and Voltage) ± 0.5% of reading or ± 1°C

whichever is greater

Repeatability (TC) ± 0.5% of reading ± 1°C or ± 2°C

whichever is greater

Response time (95%) 150 ms

Temperature resolution 0.1°C (0.2°F)

Emissivity 0.100 to 1.100 (software controlled)

Transmissivity 0.100 to 1.000 (software controlled)

Electrical Parameters

Power 24 VDC ± 20% @ 20 mA

Analog Output 0 to 5 V or TCJ or TCK output

Digital Output Two-way RS232 digital output

9600 baud, 8 data bits, 1 stop bit,
no parity, no flow control

1

for ambient temperature 23°C (73°F) ± 5 K , e = 0.95 and calibration geometry

2

± 3.5°C for Tmeas < 0°C (32°F)

3

for ambient temperature 23°C (73°F) ± 5 K , e = 0.95 and calibration geometry

4

± 5.5°C for Tmeas < 0°C (32°F)

Technical Data

CM Rev. B 06/2011 12

Alarm Output Transistor, 24 VDC @ 20 mA

RS232 TxD and Alarm output share one single wire. Either can be
selected by DataTemp software or ASCII command!

General Parameters

Environmental rating IP65 (NEMA-4x)

Ambient operating range -10 to 70°C (14 to 158°F)

Storage temperature -20 to 85°C (-4 to 185°F)

Dimensions Ø ¾”, length: 94 mm (3.7 in)

Weight < 200 g (7.1 oz)

Technical Data

13 Rev. B 06/2011 CM

3.2 Optical Diagram

The optical diagrams indicate the target spot diameter at any given distance
between the target object and the sensing head.
All target spot sizes indicated in the optical diagrams are based on 90%
energy.

Optical resolution 13:1 @ 150 mm (90% energy)

Figure 1：Optical diagram

Calculating the Target Spot Size

To calculate the target spot size from two known points within an
optical diagram the following formula can be used:

Sx = unknown diameter of target spot
Sn = smallest known diameter of target spot
Sf = greatest known diameter of target spot
Dx = distance to unknown target spot
Dn = distance to smaller known target spot
Df = distance to greater known target spot

Technical Data

CM Rev. B 06/2011 14

3.3 Scope of Delivery

Sensor
2 mounting nuts
Support software CD
Quickstart Guide

Basics

15 Rev. B 06/2011 CM

4 Basics

4.1 Measurement of Infrared Temperature

Everything emits an amount of infrared radiation according to its surface
temperature. The intensity of the infrared radiation changes according to the
temperature of the object. Depending on the material and surface properties,
the emitted radiation lies in a wavelength spectrum of approximately 1 to 20

μm. The intensity of the infrared radiation (”heat radiation”) is dependent on

the material. For many substances this material-dependent constant is known.
It is referred in Section 10.2 Typical Emissivity Values on page 36.

Infrared thermometers are optical-electronic sensors. These sensors are able to

detect ”radiation of heat”. Infrared thermometers are made up of a lens, a

spectral filter, a sensor, and an electronic signal-processing unit. The task of
the spectral filter is to select the wavelength spectrum of interest. The sensor
converts the infrared radiation into an electrical parameter. The connected
electronics generate electrical signals for further analysis. As the intensity of
the emitted infrared radiation is dependent on the material, the required
emissivity can be selected on the sensor.

The biggest advantage of the infrared thermometer is its ability to measure in
the absence of contact. Consequently, surface temperatures of moving or hard
to reach objects can easily be measured.

Basics

CM Rev. B 06/2011 16

4.2 Distance and Spot Size

The desired spot size on the target will determine the maximum
measurement distance and the necessary focus length of the optical module.
To avoid erroneous readings the target spot size must contain the entire field
of view of the sensor. Consequently, the sensor must be positioned so the
field of view is the same as or smaller than the desired target size.

Figure 2: Proper Sensor Placement

4.3 Ambient Temperature

The sensing head should work under ambient operating range in accordance
to section 3.1 Parameters, page 11.

4.4 Atmospheric Quality

In order to prevent damage to the lens and erroneous readings, the lens
should always be protected from dust, smoke, fumes, and other conta­minants. For this purpose an air purge collar is available. You should only use
oil free, clean “instrument“ air.

Target greater than spot size

Target equal to spot size

Target smaller than spot size

Best

Good

Incorrect

Background

Basics

17 Rev. B 06/2011 CM

4.5 Electrical Interference

To minimize electrical or electromagnetic interference, follow these
precautions:

Mount the sensor as far away as possible from possible sources of

interference such as motorized equipment producing large step load
changes.

Ensure a fully insulated installation of the sensor (Avoid ground

loops!).

Make sure the shield wire in the sensor cable is earth grounded at one

location.

4.6 Emissivity of Target Object

Determine the emissivity of the target object as described in appendix 10.1

Determination of Emissivity. If emissivity is low, measured results could be

falsified by interfering infrared radiation from background objects (such as
heating systems, flames, fireclay bricks, etc. close beside or behind the target
object). This type of problem can occur when measuring reflecting surfaces
and very thin materials such as plastic films and glass.

This measuring error when measuring objects with low emissivity can be
reduced to a minimum if particular care is taken during installation, and the
sensing head is shielded from these reflecting radiation sources.

Install and Operation

CM Rev. B 06/2011 18

5 Install and Operation

5.1 Dimensions of Sensor

All sensors and accessories are supplied with 3/4-16 UNF-2A or
M18x1 thread.

Figure 3: Dimensions of sensor

Install and Operation

19 Rev. B 06/2011 CM

5.2 Mechanical Installation

All sensors come with a 1.0 m (3.3 ft) cable or 3.0 m (9.8 ft) and 2 mounting
nuts. You can mount the sensor in brackets or cutouts of your own design, or
you can use the mounting bracket accessories.

Figure 4: Sensor with fixed mounting bracket

5.3 Cable

The color code of the cable and 6 conductors are shown in the following table:

8

Outer
Jacket

1

Power
+

2

Power -**

3

RxD

4
TxD/
Alarm

5
TC+/
mV+

6
TC-/
mV-

7
Shield

J

brown

orange

black

blue

violet

white

red

K

yellow

yellow

red

0 to 5 V

grey

yellow

brown

** Die RS232’s Ground must be connected to Power-

Table 1: Sensor Wiring Color Code

Install and Operation

CM Rev. B 06/2011 20

5.4 Wire Connection

Figure 5: Connection diagram

5.4.1 Analog output

There are 3 models available: 0 to 5 V, TCJ, TCK.
Minimum load impedance for 0 to 5 V output should be 50 kΩ.
Inner impedance of TC output circuit is 100 Ω.

5.4.2 Alarm output

RS232 TxD and alarm output share one single wire. Either can be selected by
the DataTemp software or RS232 command. When alarm mode is active, the

CM can receive command from a PC via RS232, but can’t respond to the PC.

RS232 TxD can work normally after the alarm output is switched off by
command K=0, see Section 10.3 Command Set. If unit is set by DataTemp
software, alarm output is valid only after the unit is restarted.

Install and Operation

21 Rev. B 06/2011 CM

5.5 LED indicator and blink mode

You can easily find the unit health status by the following LED blink mode:

status

LED-blink

LED-status

normal

slow blink 1

○

alarm

fast blink

○ ○ ○ ○ ○ ○ ○ ○

out of range

double blink

○ ○○○○○ ○ ○○○○○

unstable*

slow blink 2

○○○ ○○○ ○○○ ○○○

alarm fault**

always lighting

* unstable is typically caused by head ambient temperature fluctuations due to initial
warm up or thermal shock situations.
** alarm fault indicates the input of sensor’s alarm port is over current.

Table 2: LED blink mode

Software

CM Rev. B 06/2011 22

6 Software

Raytek DataTemp Multidrop software allows the configuration and
monitoring of CM sensor operating parameters, such as:

Emissivity
Transmissivity
Averaging
Peak hold
Valley hold
Temperature scale of analog output
Alarm temperature value
1 point field calibration offset
Alarm output

Refer to DataTemp software online help for more detail.

Notes for CM sensors:

1. Use the Temperature unit in Degree C for field calibration, if in

Degree F, there is no effect.

2. CM shares the alarm line with the RS232 TxD and the alarm function

will be temporarily turned off and changed to RS232 mode when
connecting to the DataTemp software. After re-powering the sensor
without connecting to the DataTemp software, the alarm mode will
function normally.

Accessories

23 Rev. B 06/2011 CM

7 Accessories

7.1 Overview

Fixed Mounting Bracket XXXCIACFB

Adjustable Mounting Bracket XXXCIADJB

Air Purge Collar XXXCMACAP

metrical: XXXCMACAPM

Right Angle Mirror XXXCMACRA

metrical: XXXCMACRAM

Protective Window XXXCMACPW

metrical: XXXCMACPWM

Figure 6: Overview of available accessories

Adjustable Mounting Bracket

Fixed Mounting Bracket

Air Purge Collar

Protective Window

Right Angle Mirror

Accessories

CM Rev. B 06/2011 24

7.2 Fixed Mounting Bracket

Figure 7: Dimensions of Fixed Mounting Bracket

Accessories

25 Rev. B 06/2011 CM

7.3 Adjustable Mounting Bracket

Figure 8: Dimensions of Adjustable Mounting Bracket

Accessories

CM Rev. B 06/2011 26

7.4 Air Purge Collar

The Air Purge Collar is used to keep dust, moisture, airborne particles, and
vapors away from the lens. It can be mounted before or after the bracket. It
has the push-in fitting. A 4 mm (0.16 in) outside diameter plastic tubing is
recommended to connect the fitting. Air flows into the fitting and out the
front aperture. The pressure of air should be 0.6 to 1 bar (8.7 to 15 PSI). Clean,
oil free air is recommended.

Figure 9: Dimensions of Air Purge Collar

Accessories

27 Rev. B 06/2011 CM

7.5 Right Angle Mirror

The Right Angle Mirror is used to turn the field of view by 90° against the
sensor axis. It is recommended when space limitations or excessive radiation
do not allow for direct alignment of the sensor to the target. The mirror must
be installed after the bracket and after the Air Purge Collar and screwed in
fully. In dusty or contaminated environments, air purging is required to keep
the mirror surface clean.

Figure 10: Dimension of Right Angle Mirror

When using the Right Angle Mirror, adjust the emissivity or
transmissivity settings downward by 5%. For example, for an
object with an emissivity of 0.65, you adjust the value down to

0.62. Or, you can keep the emissivity 0.65 and adjust the
transmissivity from 1.0 to 0.95. This correction accounts for
energy losses in the mirror.

Accessories

CM Rev. B 06/2011 28

7.6 Protective Window

The protective window comes with Silicon as window material.

Determination of transmissivity of an unknown protective window:

If transmissivity of the measuring screen is not indicated on the data sheet,
you can also determine the transmissivity yourself. Please proceed as follows:

1. Measure the temperature of the target object with the sensing head,

without using the protective window. Note correct setting of
emissivity.

2. Insert the protective window in the sensing head.

3. Adjust the transmissivity in the software until the same temperature is

displayed, as it was determined without the protective window.

Programming

29 Rev. B 06/2011 CM

8 Programming

8.1 General Command Structure

Requesting a parameter

?E<CR> “?“ is the command for “Request“
“E“ is the parameter requested

<CR> (carriage return, 0Dh) is closing the request.

Remark: It is possible to close with <CR> <LF> (0Dh 0Ah), but
<LF> (0Ah) is not necessary.

Setting a parameter (Poll Mode)

The parameter will be stored into the device flash memory.

E=0.975<CR> “E“ is the parameter to be set
“=“ is the command for “set a parameter“
“0.975“ is the value for the parameter
<CR> (carriage return, 0Dh) is closing the request

Remark: It is possible to close with <CR> <LF> (0Dh 0Ah), but
<LF> (0Ah) is not necessary.

Setting a parameter without writing it into the device flash memory.

This function is for test purposes only.

E#0.975<CR> “E“ is the parameter to be set

“#“ is the command for “set parameter without writing it into
the Flash“

“0.975“ is the value for the parameter

<CR> (carriage return, 0Dh) is closing the request.

Remark: It is possible to close with <CR> <LF> (0Dh 0Ah), but
<LF> (0Ah) is not necessary.

Device response format:

!E0.975<CR><LF> “!“ is the parameter for “Answer“

“E“ is the Parameter
“0.975“ is the value for the parameter

Programming

CM Rev. B 06/2011 30

<CR> <LF> (0Dh 0Ah) is closing the answer.

Error message: *Syntax Error “*“ is the character for “Error“.

8.2 Device Setup

8.2.1 Temperature Calculation

U=C Physical Unit for the temperature value
E=0.950 Emissivity setting
XG=1.000 Setting for transmission

For the calculation of the temperature value, it is possible to set an offset
(relative number to be added to the temperature value).

DO=-0.3 Offset adjustment -0.3 for the temperature signal

8.2.2 Post Processing

The following parameters can be set to determine the post-processing mode

P=5 maximum hold, hold time: 5 sec
F=12.5 minimum hold, hold time: 12.5 sec
G=10 averaging, average time (90%): 10 sec

8.3 Dynamic Data

To request the dynamic data, the following commands are available:

?T Target temperature
?I Detector ambient temperature
?XJ Temperature of Thermocouple cold end (only valid for TC)
?Q energy value of the target temperature

To check for resets (e.g. power shut down) use the command XI. Notice, after
a reset the unit is re- initialized.

?XI asks for the reset status
!XI0 no reset occurred
!XI1 a reset occurred, new initialization of the unit

XI=0 sets the reset status back to 0

Programming

31 Rev. B 06/2011 CM

8.4 Device Control

8.4.1 Output for target temperature

The output can provide a predefined value of full analog range when signal
output is 0 … 5 V.

?XO Request for the output mode
O=25 output of a constant voltage at 1.25 V (25% of 0 … 5 V)
O=255 switches back to the temperature controlled output

8.4.2 Analog output, scaling

According to the temperature range of the model, it is possible to set the
maximum voltage value according to a temperature value (e.g., the maximum
voltage 5 V shall represent 200°C). The same setting is possible for the
minimum value.

H=500 the maximum voltage value is set to 500°C
L=0 the minimum voltage value is set to 0°C

You cannot set these values for thermocouple output. The mini­mum span between the maximum / minimum settings is 20 K.

8.4.3 Alarm output

The alarm output can be set to N.C. (relay contacts are closed while in home
position) or N.O. (relay contacts are open while in home position). The alarm
output can be activated by:

Internal sensing head temperature
Target temperature

K=0 alarm output disabled
K=4 Sensor head ambient temperature lower than threshold, relay

N.O.

K= 2, XS=125.3 Target temperature lower than threshold, relay N.O.,

threshold setting to 125.3℃(if U=C is set)

Programming

CM Rev. B 06/2011 32

8.4.4 Factory default values

It is possible to reset the unit to the original factory default values.

XF factory default values will be set

Maintenance

33 Rev. B 06/2011 CM

9 Maintenance

Our customer service representatives are always at your disposal for any
questions you might have. This service includes any support regarding the
proper application of your infrared measuring system, calibration or the
solution to customer-specific solutions as well as repair.

In many cases your problems will be application-specific and can possibly be
solved over the telephone. So, if you need to return equipment to us, please
contact our Service Department before doing so. See phone and fax numbers
at the beginning of this document.

9.1 Troubleshooting Minor Problems

Symptom

Possible Cause

Solution

No Output

Cable disconnected

Check Cable Connections

Erroneous
Temperature

Cable damaged

Check Cable

Erroneous
Temperature

Field of View Obstructed

Remove the Obstruction

Erroneous
Temperature

Lens Dirty

Clean the Lens

Erroneous
Temperature

Wrong Emissivity Setting

Correct the Setting (Appendix)

Temperature
Fluctuates

Wrong Signal Processing

Correct Peak, Valley, or Average Settings

Temperature
Fluctuates

Sensor not grounded

Check Wiring/Grounding

Table 3: Troubleshooting

Maintenance

CM Rev. B 06/2011 34

9.2 Error Codes

Output

Error Code Description

T>>>>>>

Temperature over range

T<<<<<<

Temperature under range

Table 4: Error Codes (via RS232)

9.3 Automatic Error Indication

The automatic error indication (alarm output) shall warn the user and
guarantee a secure output in the event of a system error. In the first place,
however, its task is to switch the system off in case of a faulty setup or a
defect in the sensing head or in the electronic circuits.

Never rely exclusively on the automatic error indication when
monitoring critical heating processes. It is strongly
recommended to take additional safety measures.

9.4 Cleaning the Lens

Care should be taken to keep the lens clean. Any foreign matter on the lens
will affect the accuracy of the measurements. Be sure to take care when
cleaning the lens. Please observe the following:

1. Blow off loose particles with clean air.

2. Gently brush off remaining particles with a soft camel hair brush.

3. To remove any severe contamination, use a clean, soft cloth

dampened with distilled water. In any case, do not scratch the lens
surface!

For fingerprints or other grease, use any of the following:

Denatured alcohol
Ethanol
Kodak lens cleaner

Maintenance

35 Rev. B 06/2011 CM

Apply any of the above to the lens. Wipe gently with a clean, soft cloth until
you see colors on the lens surface, then allow to air dry. Never wipe the
surface dry - this may scratch the surface. If the lens is contaminated with
silicones (e.g. from hand creams), clean it carefully using Hexane. Allow the
lens to air dry.

Do not use any ammonia or any cleaners containing ammonia to
clean the lens. This may result in permanent damage to the lens’
surface.

Appendix

CM Rev. B 06/2011 36

10 Appendix

10.1 Determination of Emissivity

Emissivity is a measure of an object’s ability to absorb and emit infrared

energy. It can have a value between 0 and 1.0. For example, a mirror has an
emissivity of 0.1, while the so-called “Blackbody“ reaches an emissivity value
of 1.0. If a higher than actual emissivity value is set, the output will read low,
provided the target temperature is above its ambient temperature. For
example, if you have set 0.95 and the actual emissivity is 0.9, the temperature
reading will be lower than the true temperature.

An object’s emissivity can be determined by one of the following methods:

1. Determine the actual temperature of the material using an RTD (PT100),

a thermocouple, or any other suitable method. Next, measure the object’s
temperature and adjust emissivity setting until the correct temperature
value is reached. This is the emissivity for the measured material.

2. For relatively low temperatures (up to 260℃, 500℉), place a plastic

sticker on the object to be measured. This sticker should be large enough

to cover the target spot. Next, measure the sticker’s temperature using an

emissivity setting of 0.95. Finally, measure the temperature of an
adjacent area on the object and adjust the emissivity setting until the
same temperature is reached. This is the emissivity for the measured
material.

3. If possible, apply flat black paint to a portion of the surface of the object.

The emissivity of the paint must be above 0.98. Next, measure the
temperature of the painted area using an emissivity setting of 0.98.
Finally, measure the temperature of an adjacent area on the object and
adjust the emissivity until the same temperature is reached. This is the
emissivity for the measured material.

10.2 Typical Emissivity Values

The following table provides a brief reference guide for determining
emissivity and can be used when one of the above methods is not practical.

Appendix

37 Rev. B 06/2011 CM

Emissivity values shown in the table are only approximate, since several
parameters may affect the emissivity of a material. These include the
following:

1. Temperature

2. Angle of measurement

3. Geometry (plane, concave, convex)

4. Thickness

5. Surface quality (polished, rough, oxidized, sandblasted)

6. Spectral range of measurement

7. Transmissivity (e.g. thin films plastics)

Appendix

CM Rev. B 06/2011 38

METAL

Material

Emissivity/ Spectral range

3.9 µm

5 µm

8 – 14 µm

Aluminum

Unoxidized

0.02-0.1

Oxidized

0.2-0.4

Alloy A3003, Oxidized

0.3

Roughened

0.1-0.3

Polished

0.02-0.1

Lead

Polished

0.05-0.1

Rough

0.4

Oxidized

0.2-0.6

Chromium

0.02-0.2

Iron Oxidized

0.5-0.9

Unoxidized

0.05-0.2

Rusted

0.5-0.7

Molten

—

Iron, Cast

Oxidized

0.6-0.95

Unoxidized

0.2

Molten

0.2-0.3

Iron, Wrought

Dull

0.9

Gold

0.01-0.1

Haynes

Alloy

0.3-0.8

Inconel

Oxidized

0.7-0.95

Sandblasted

0.3-0.6

Electropolished

0.15

Copper

Polished

0.03

aufgeraut

0.05-0.1

Appendix

39 Rev. B 06/2011 CM

METAL

Material

Emissivity/ Spectral range

3.9 µm

5 µm

8 – 14 µm

oxidiert

0.4-0.8

Magnesium

0.02-0.1

Brass

Polished

0.01-0.05

Burnished

0.3

Oxidized

0.5

Molybdenum

Oxidized

0.2-0.6

Unoxidized

0.1

Monel (Ni-Cu)

0.1-0.14

Nickel

Oxidized

0.2-0.5

Electrolytic

0.05-0.15

Platinum

Black

0.9

Mercury

0.05-0.15

Silver

0.02

Steel

Cold-Rolled

0.7-0.9

Ground Sheet

0.4-0.6

Polished Sheet

0.1

Molten

—

Oxidized

0.7-0.9

Stainless

0.1-0.8

Roughened

0.05-0.1

Oxidized

0.4-0.8

Titanium

Polished

0.05-0.2

Oxidized

0.5-0.6

Tungsten

0.03

Polished

0.03-0.1

Zinc

Oxidized

0.1

Appendix

CM Rev. B 06/2011 40

METAL

Material

Emissivity/ Spectral range

3.9 µm

5 µm

8 – 14 µm

Polished

0.02

Tin (Unoxidized)

0.05

Table 5: Typical Emissivity Values

Appendix

41 Rev. B 06/2011 CM

NON-METAL MATERIAL

Material

Emissivity/ Spectral range

3.9 µm

5 µm

8 – 14 µm

Asbestos

0.95

Asphalt

0.95

Basalt

0.7

Concrete

0.95

Ice

0.98

Paint (non-al.)

0.9-0.95

Gypsum

0.8-0.95

Glass

Plate

0.85

„Gob“

—

Rubber

0.95

Wood, Natural

0.9-0.95

Limestone

0.98

Karborund

0.9

Ceramic

0.95

Gravel

0.95

Carbon

Unoxidized

0.8-0.9

Graphite

0.7-0.8

Clay

0.95

Paper (any color)

0.95

Plastic (opaque, over 20 mils)

0.95

Salz

0.9-0.98

Sand

0.9

Snow

0.9

Cloth

0.95

Water

0.93

Table 6: Typical Emissivity Values Non- Metal Material

Appendix

CM Rev. B 06/2011 42

To optimize surface temperature measurements, consider the following
guidelines:

Determine the object emissivity using the instrument that will also be

used for the measurements.

Avoid reflections by shielding the object from surrounding

temperature sources.

For higher temperature objects, use instruments with the shortest

wavelength possible.

For translucent materials, such as plastic foils or glass, assure that the

background is uniform and lower in temperature than the object.

You should place the sensor perpendicular to the object’s surface (if

possible) or at any angle from the target up to 30°!

Appendix

43 Rev. B 06/2011 CM

10.3 Command Set

P ... Poll, B ... Burst, S ... Set, N ... Notification

FORMATSET

Description

Char

Format

P S Example

Poll parameter

?

?X

?T

Set parameter

=

X=...

E=0.85

Set without Save

#

X#

E#0.85

FORMAT RESPONSE

Description

Char

Format

P S Example

Acknowledge

!

!XXX

!T020.0

Error message

* *Syntax error

COMMAND LIST

Description

Char

Format

P S Legal values

Factory default

Device adjustment
gain**

DG

n.nnnn

0.8000 … 1.2000

1

Device adjustment
offset **

DO

nn.n

-20.0 … +20.0°C

0

Device special Info.

DS

XXX

z.B. !DSRAY

DSRAY

Emissivity internal

E

n.nnn

0.100 … 1.100

0.95

Valley hold time

F

nnn.n

0.000 … 998.9 s
(999 = infinite)

0

Average time

G

nnn.n

0.100 ... 999 s

0

Top of mV range

H

nnnn.n

0 … 500°C

500

Sensor/head ambient

I

nnn.n

In current scale (°C/°F)

Relay alarm output
control

K n

0=Alarm Off
1=Alarm On
2= Target, normal open
3= Target, normal close
4= Head, normal open

5= Head, normal close
6= Over current protect*

Bottom of mV range

L

nnnn.n

-20 … 480°C

-20

Output voltage***

O

nnn

0-100=% of full range
255=controlled by unit

Appendix

CM Rev. B 06/2011 44

Peak hold time

P

nnn.n

0.100~998.9 secs
(999=infinite)

0

Power

Q

nnnnn

Target temperature

T

nnnn.n

In current scale (°C / °F)

Temperature unit

U

X

C / F

C

Device bottom range
limit

XB

nnnn.n

-20°C

-20

Restore factory
defaults

XF

Transmission

XG

n.nnn

0.100 … 1.000

1

Device high range limit

XH

nnnn.n

500°C

500

Sensor initialization

XI

n

1 = after RESET,
0 = if XI = 0

TC cold end
temperature

XJ

nnn.n

In current scale (°C / °F)

Analog output mode

XO

n

1 = 0 ... 5 V
2 = TCJ
3 = TCK

FW revision

XR e.g. 1.000

Setpoint/Relay
function

XS

nnnn.n

-17.2 … 497.2°C

497.2

Unit identification

XU

nnnn.n

e.g.!CMLTV

Serial number

XV e.g. 00012345

* Poll only

** only available when unit is in °C mode

*** only available when unit is in mV mode

Table 7: Command set