Raypak T510, T625, T725, T825, Ta510 Illustrate Parts List

COMMERCIAL
MODELS: 199 THRU 825

CATALOG NO. 9300.25
Effective: 09-21-07
Replaces: 02-08-07

MODEL SIZES: 199, 260, 330, 400, 510. 625, 725, 825
MODEL TYPES: T, Ta, Tb, Tc, Td, Tx, WT, THWS, TIP, TIPR

DATES OF MANUFACTURE: 08-01-81 THRU 09-30-82
MODELS: T, Ta, Tb, Tc, Td, Tx BUILT FOR MODELS 510 THRU 825 ONLY
MODELS: TIP, TIPR, BUILT FOR MODELS 330 THRU 825 ONLY

RAYPAK ILLUSTRATED PARTS LIST

THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030

[phone] Fax [phone]

Litho In U.S.A.

FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

HONEYWELL STANDING PILOT HONEYWELL IID PILOT

10-P

1-P

5-P

6-P

2-P

8-P

3-P

9-P

FIG # 9303

8-P

9-P

11-P

3-P

FIG # 9293

CALL

(

)

OUT DESCRIPTION 199 260 330 400 510 625 725 825

B BURNER TRAY

1-B Burner Tray w/Burners (Sea Level)* 001849F 001850F 001851F 001852F 001853F 001855F 001857F 001859F

3-B Burner Spacer/Hold Down Bracket Kit 001873F 001874F 001875F 001876F 001877F 001878F 001879F 001880F

5-B Burner Orifice Nat. (Sea Level)* #48 350077/12 350077/16 350077/20 350077/24 350077/31 350077/38 350077/44 350077/50

1-C Auto Hi Limit Fixed (T, TA) 600791 600791 600791 600791 600791 600791 600791 600791
2-C Manual Hi Limit (THWS, TIP) 007144F 007144F 007144F 007144F 007144F 007144F 007144F 007144F

3-C Flow Switch (TD, TIP, TIPR) 007142F 007142F 007142F 007142F 007142F 007142F 007142F 007142F
4-C Low Water Cutoff (Not Shown) 006202F 006202F 006202F 006202F 006202F 006202F 006202F 006202F
5-C Thermostat Economaster 003609F 003609F 003609F 003609F 003609F 003609F 003609F 003609F

H HEAT EXCHANGER
1-H Heat Exchange Assy. Brass 1 1/4" 002822F 002823F 002824F

2-H Inlet/Outlet Header Brass 1 1/4" N/A N/A N/A

4-H Return Header Brass 1 1/4" 003160F 003160F 003160F

21

Burner Tray w/o Burners (Sea Level)* 001861F 001862F 001863F 001864F 001865F 001867F 001869F 001871F

eveL aeS( srenruB o/w yarT renruB

12103renruBB-4

Burner Orifice Pro. (Sea Level)* #57 350083/12 350083/16 350083/20 350083/24 350083/31 350083/38 350083/44 350083/50

C CONTROLS .

Auto Reset Dual Stat (TC, WT) 600464 600464 600464 600464 600464 600464 600464 600464

Adj Auto Hi Limit (TB, TD, TIPR) 007141F 007141F 007141F 007141F 007141F 007141F 007141F 007141F

Controller 2 Stage (TB) 600887 600887 600887 600887 600887 600887 600887 600887
Controller B3 (TX) 001893F 001893F 001893F 001893F
Controller B5 (TX) 600503 600503 600503 600503

wolFC-6

G GAS VALVES

E taeH

eltuO/telnI

*FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY.

)AT( gnitaludoM rellortnoC

SEE GAS VALVE REPLACEMENT CHART

0"2 ssarB .yssA egnahcxE taeH

0F721300F621300F521300F421300redaeH pmuP/w ssarB .yssA .hcxE taeH

norI tsaC yssA .hcxE taeH

0piT orpuC ssarB .yssA .hcxE taeH

9200F319200F319200F319200F319200 "2 ssarB redaeH teltuO/telnI

"2 norI tsaC redaeH nruteRH-5

rB redaeH nruteR

F086200F976200F876200"4/1 1 eldnuB ebuTH-7

200"2 eldnuB ebuT

300F880300F780300F580300F480300F280300ebuT egnahcxE taeHH-8

F387200piT orpuC ebuT egnahcxE taeH

150100F150100F150100F150100F150100tiK tloB dutSH-01

0008B100008teksaG redaeHH-11

676006676006676006676006)XT( tatS lauD teseR launaM

425006425006425006425006

AN AN AN AN AN AN"2 norI tsaC .yssA egnahcxE taeH

AN AN AN AN AN AN redaeH pmuP/w norI tsaC .yssA .hcxE taeH

AN AN AN AN AN ANpiT redaeH pmuP/w

AN AN AN AN AN ANpiT orpuC norI tsaC .yssA .hcxE taeH

AN AN AN AN AN AN"2 norI tsaC redaeH teltuO/telnIH-3

AN AN AN AN AN ANpiT norI tsaC redaeH t

AN AN AN AN AN AN

N AN AN AN AN ANpmuP norI tsaC redaeH nruteRH-6

A

A/NA/NA/NA/NA/NA/NA/NA/NtiK elffaBH-9

302003302003302003302003302003302003302003302003pilC gniniateR lleWH-31

F068100F858100F658100F458100*)leveL aeS( srenruB/w yarT renruBB-2
F278100F078100F868100F668100*)l

05/01210344/01210383/01211313/01210342/01210302/01210361/01210321/0

F970400F970400F970400F970400F970400F970400F970400F970400elddaP hctiwS

F611300F511300F411300F311300F211300F81130

F921300F82130

F141300F041300F931300F831300F731300F631300piT redaeH pmuP/w ssarB .yssA .hcx

F351300F251300F151300F051300F941300F84130

F319200F31

F619200F619200F619200F619200F619200F619200piT ssarB redaeH teltuO/telnI

F229200F229200F229200F229200F229200F229200 "2 ssarB redaeH nruteR

F429200F429200F429200F429200F429200F429200pmuP ssa

F646200F546200F446200F346200F246200F146
F940300F840300F740300F640300F540300F440300piT orpuC "2 eldnuB ebuT
F290300F190300F090
F887200F787200F687200F587200F487200

F150100F150100F150100F
B100008B100008B100008B100008B100008B100008B10
F112700F112700F112700F112700F112700F112700F112700F112700lleW osneSH-

CALL

OUT DESCRIPTION 199 260 330 400 510 625 725 825

J J BOX

00F486200DII .taN xoB J

J Box Pro. IID, Lockout 002686F 002686F 002686F 002686F 002686F 002686F 002686F 002686F

4200)nwohS toN( 2C xoB J

J Box IRI (Not Shown) N/A N/A N/A N/A

Spark Generator C2 & IRI (Not Shown) 007361F 007361F 007361F 007361F 007361F 007361F 007361F 007361F

Relay SPDT C2 (Not Shown) 650117 650117 650117 650117 650117 650117 650117 650117
Relay DPDT IRI (Not Shown) 600158 600158 600158 600158

M MISCELLANEOUS COMPONENTS

700F712700)DT ,AT( ISP 03 VRPM-1
PRV 60 PSI (T, TB, TX, TC) 007222F 007222F 007222F 007222F 007222F 007222F 007222F 007222F
PRV 125 PSI (WT, THWS, TIP, TIPR) 008091F 011912F 011912F 011912F 011912F 011912F 011912F 011912F

M-2

3-M T & P Gauge (T, TA, TB, TD, TX) 007205F 007205F 007205F 007205F 007205F 007205F 007205F 007205F

T & P Gauge (WT, THWS, TIP, TIPR) 007399F 007399F 007399F 007399F 007399F 007399F 007399F 007399F

4-M Integral Pump Raytherm 061379F 061379F 061379F 061379F 061379F 061379F 061379F 061379F

Integral Pump Hurricane 061380F 061380F 061380F 061380F 061380F 061380F 061380F 061380F

P PILOT

iP

& 2C taN toliP

3-P Pilot Orifice Nat Standing 600552 600552 600552 600552

Pilot Orifice Pro Standing 600148 600148 600148 600148

062550062C taN ecifirO toliP

5-P Thermocouple (Standing Pilot) 600003 600003 600003 600003

A/NtaN DII lortnoC noitingIP-7
Ignition Control IID Pro/Lockout N/A N/A N/A N/A N/A N/A N/A N/A
Ignition Control (C2 & IRI) Complete 008702F 008702F 008702F 008702F 008702F 008702F 008702F 008702F

8-P Pilot Mounting Bracket Std 303612 303612 303612 303612

Pilot Mounting Bracket IID & C2 304666 304666 304666 304666 304666 304666 304666 304666

9-P Pilot Tube (Specify Length) 400013 400013 400013 400013 400013 400013 400013 400013

00eriW noisneT iHP-21

13-P Amplifier Flame Rectification 008092F 008092F 008092F 008092F 008092F 008092F 008092F 008092F

R REFRACTORY

2-R Refractory Retainer Kit 001627F 001627F 001627F 001627F 001627F 001627F 001627F 001627F

S SHEET METAL

/NA/NrotcelloC eulFS-2

4-S Access Panel 1 1/4" Header 001842F 001842F 001842F

A/NA/NA/NlatemteehS xoB-JS-9

V VENTING

1-V Stackless Top Kit (Outdoor) N/A N/A 001101F 001102F 001103 001104 001105 001106

F286200F286200F286200F286200.dtS .orP/.taN xoB JJ-1

F014200F014200)nwohS toN( )XT ,AT( DII .orP xoB J

970800F970800F970800F970800F970800hctiwS elggoTJ-4

F214200F214200F214200F214200gnidnatS taN toliPP-1
F314200F314200F314200F314200gnidnatS orP tol

0F532200F532200F532200F532200DII orP toliP

8006498006498006498006498006498006498006DII orP ecifirO toliP

A/NA/NA/NA/NA/NA/NA/NA/N)ozeiP( gnidnatS rotingIP-6
A/NA/NA/NA/NA/NA/NA/N

205006205006205006205006.dtS eriW rotingIP-01
56455056455056455056455056 DII eriW rotingIP-11

4200F124200F024200F914200F814200F714200A/NA/NpoT tekcaJS-1

00redaeH "2 lenaP sseccAS-5

F276200F276200F276200 revoC lortnoCS-7

A/NA/NA/NA/NA/N

F486200F486200F486200F486200F486200F486200F4862

F904200F904200F904200F904200)nwohS toN( )XT ,AT( DII .taN xoB J
F014200F014200

F114200F114200F114200F114200F114200F114200F114200F11

F335600F335600F335600F335600F335600F335600F335600F335600AV04 remrofsnarTJ-2

F773700F773700F773700F773700F773700F773700F773700F773700TSPS yaleRJ-3

F970800F970800F970800F

F812700F712700F712700F712700F712700F712700F712

F968260F968260F968260F968260F968260F968260F968260F968260tiK gnimileD

F432200F432200F432200F432200F432200F432200F432200F432200DII taN toliPP-2
F532200F532200F532200F53220
F632200F632200F632200F632200F632200F632200F632200F632200IRI

255006255006255006255006255006255006255006255006DII taN ecifirO toliPP-4
49800649
2550062550062550062550062550062550062550

4550564550564550564550

B366200B366200B366200B366200B366200B366200B366200B3662

F713100F613100F513100F413100F313100F213100F113100F013100tiK yrotcarfeRR-1

F22
F824200F724200F624200F524200F424200F324200A
F938100F838100A/NA/NA/NA/NA/NA/N.yssA rooDS-3

F348100F348100F348100F348100F3481
F448100F448100F448100F448100F448100redaeH "2 lenaP sseccAS-6
F276200F276200
F176200F176200F176200F176200F176200revoC pmuPS-8

F890100F790100F690100F590100F490100F390100A/NA/N)roodnI( dooH tfarDV-2

LLAC

V SAGTUO

RAP

T

.ONSEVLA

199 260 330 400 510 625 725 825 510 625 725 825 199 260 330 400 510 625 725 825

b

TaTT

G GAS VALVES

Manual "B" Valve 1/8" 007195F 11111111 1111
Manual "A" Valve 1" 007189F

buL*

laV kcoC/ebuL*

ev

"4/1 1

30

6"1evlaV kcoC/e

0

30

0

6

Pressure Regulator Nat. 1/8" 600217

242

11111111 1111

1

1

1

2

2

2

1

1

1
2

2

2

2

252

Pressure Regulator Pro. 1/8" 003568F 11111111 1111

rotalugeR erusserP

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alu

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0"1 .or

530

1

1F239700"1.taN
1F07

1

11
1

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1

1
1

1

1

1
1

1

1050006"4/1 1 .taN rotalugeR erusserP*

.

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F1

75300"4/1 1

1

*Pilot Gas Valve 1/8" 600154 11111111 1111

1

1

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6"8

/1

500

126

1

1

1

On/Off Valve 3/4" 004876F

O otuA

1110006"1 evlaV ffO/n

1

1

1

1

1
Auto On/Off Valve 1 1/4" 600455 11
Mod. Valve 85-120°F 1/2" N/A
Mod. Valve 85-120°F 3/4" N/A
Mod. Valve 85-120°F 1" N/A
Mod. Valve 120-240°F 1/2" N/A 1
Mod. Valve 120-240°F 3/4" N/A 1 1
Mod. Valve 120-240°F 1" N/A 12222
Mod. Valve 110-170°F 3/4" N/A
Mod. Valve 110-170°F 1" N/A
Mod. Valve 150-210°F 3/4" N/A
Mod. Valve 150-210°F 1" N/A
Mod. Valve 140°Max 1/2" N/A
Mod. Valve 140°Max 3/4" N/A
Mod. Valve 140°Max 1" N/A
Comb. Gas Valve Nat 1/2" 600004 1
Comb. Gas Valve (IID) Nat 3/4" 600866 1 1 1
Comb. Gas Valve Pro 1/2" N/A 1
Comb. Gas Valve (IID) Pro 3/4" N/A 1 1 1

s

V

.bmoC

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"1taN evla

06

"1orP evlaV saG .bm

960

111111136006

1111112
Comb. Step-Open Valve Nat 3/4" 600869 1 1
Comb. Step-Open Valve Nat 3/4" 600868
Comb. Step-Open Valve Pro 3/4" 003569F 1 1
Comb. Step-Open Valve Pro 3/4" N/A
Comb. Step-Open Valve Nat 1" 600870 1
Comb. Step-Open Valve Pro 1" 003574F 1
Comb. Gas Valve IID Nat 1" 004877F 1 1 1
Comb. Gas Valve IID Pro 1" N/A 1 1 1

400

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4/3

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1

6

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2800

11F388

110

11F656300"4/3 GTS or

Comb. 2-Stage Valve Pro IID 1" N/A 111

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1A/N"4/3 G

Comb. 2-Stage Valve Nat IID 1" 600655

"4/3 GTS orP evlaV egatS-2 .bmoC

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Comb. 2-Stage Valve Pro IID 1" 601094

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1F855300"

* Actuator, Modulation w/B3 600900

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11112222

* Gas Vent Valve 3/4" 011913F 11111111 1111

aG*

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1 yd

06

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540

2

2764006"

* Gas Pressure Switch Low 007187F 1 1 111111 1111
* Gas Pressure Switch High 007188F 1 1 1 11111 1111

*REQUIRED FOR IRI MODELS

1

2

22

1
1

1

1

1

1

1111

1111

1111112

122154006"4/1 1 ydoB evlaV saG*
11111110

LLAC

V SAGTUO

RAP

T

199 260 330 400 510 625 725 825 199 260 330 400 510 625 725 825 510 625 725 825

.ONSEVLA

TxTdTc

G GAS VALVES

Manual "B" Valve 1/8" 007195F 1

aunaM

vlaV kcoC/ebuL*

"4/1 1 evlaV kcoC/ebuL*

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17

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23

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6
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1200

Pressure Regulator Pro. 1/8" 003568F 1

1

1

1

1
1F98

2

24

17
1

2

1

1
1

1

1

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eR erusserP

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300

F075

1

1

1

1

111111

2

2

1

1

1
11

1

1

1

1F

1

1

1

1050006"4/1 1 .taN rotalugeR erusserP*

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F175300"4/1 1 .orP rotalugeR eruss

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* Pilot Gas Valve 1/8" 600154 1 1 1 1

evla

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265006

11

1

1

1

F678400"4/3 evlaV ffO/nO 1111

Auto On/Off Valve 1" 600011

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evlaV ffO/nO ot

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1554006

1
Mod. Valve 85-120°F 1/2" N/A
Mod. Valve 85-120°F 3/4" N/A
Mod. Valve 85-120°F 1" N/A
Mod. Valve 120-240°F 1/2" N/A
Mod. Valve 120-240°F 3/4" N/A
Mod. Valve 120-240°F 1" N/A
Mod. Valve 110-170°F 3/4" N/A
Mod. Valve 110-170°F 1" N/A
Mod. Valve 150-210°F 3/4" N/A
Mod. Valve 150-210°F 1" N/A

x

aM°041 evlaV .doM

1A/N"2/1

11A/N"4/3 xaM°041 evlaV .doM

2

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4

1

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2

2

Comb. Gas Valve (IID) Nat 3/4" 600866 1 1 1 1 1 1 1

.bmo

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1

Comb. Gas Valve (IID) Pro 3/4" N/A 1 1 1 1 1 1 1

1

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11

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Comb. Step-Open Valve Nat 3/4" 600868 1 1

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Comb. 2-Stage Valve Nat STG 3/4" 004883F
Comb. 2-Stage Valve Nat IID 1" 600820
Comb. 2-Stage Valve Pro STG 3/4" 003656F
Comb. 2-Stage Valve Pro IID 1" N/A
Comb. 2-Stage Valve Nat STG 3/4" N/A
Comb. 2-Stage Valve Nat IID 1" 600655
Comb. 2-Stage Valve Pro STG 3/4" N/A
Comb. 2-Stage Valve Pro IID 1" 601094
Comb. 2-Stage Valve Nat STG 1" 600847
Comb. 2-Stage Valve Pro STG 1" 003558F

* Actuator, 2-stage 1" 600458
*

A

tc

*
*

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tau

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ff

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944006 noitalud

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1111

* Gas Valve Body 1" 600467 1 1 1

ydoB evlaV saG*

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1

1 ydoB evlaV saG*

4006"

0

5

1154006

* Gas Pressure Switch Low 007187F 11111111
* Gas Pressure Switch High 007188F 1 1 1 1

*REQUIRED FOR IRI MODELS

1

2

2252

11

1
1
1
1

1

1

1

1

1

1
1

1

11110090063

1111

1111

2
222

P

LLAC

VLAV SAGTUO

TRA

199 260 330 400 510 625 725 825 199 260 330 400 510 625 725 825 330 400 510 625 725 825 330 400 510 625 725 825

.ONSE

WT

TIPTHWS

TIPR

G GAS VALVES

Manual "B" Valve 1/8" 007195F

unaM

"1evlaV "A" la

81700

1111 1111 1111 1111

1F9

1

1

11

* Lube/Cock Valve 1" 600324 2 2 2 2 2 2 2 2 2 2 2 2

06"4/1 1 evlaV kcoC/ebuL*

2225230
Pressure Regulator Nat. 1/8" 600217 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Pressure Regulator Pro. 1/8" 003568F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Pressure Regulator Nat. 1" 007932F 1 1 1 1 1 1 1 1 1 1 1 1
Pressure Regulator Pro. 1" 003570F 1 1 1 1 1 1 1 1 1 1 1 1

eR erusserP*

F175300"4/1 1 .orP rotalugeR erusserP*

1050006"4/1 1 .taN rotalug
1

1
1

1

1

*Pilot Gas Valve 1/8" 600154 1111 1111 1111 1111

aG toliP

evlaV s

1

On/Off Valve 3/4" 004876F

1111

1265006"8/

1

1

1

1

Auto On/Off Valve 1" 600011
A

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Mod. Valve 120-240°F 1/2" N/A
Mod. Valve 120-240°F 3/4" N/A
Mod. Valve 120-240°F 1" N/A

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Mod. Valve 150-210°F 3/4" N/A
Mod. Valve 150-210°F 1" N/A

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Mod. Valve 140°Max 1/2" N/A
Mod. Valve 140°Max 3/4" N/A
Mod. Valve 140°Max 1" N/A
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Comb. Gas Valve IID Pro 1" N/A 1 1 1 1 1 1 1 1 1 1 1 1
Comb. 2-Stage Valve Nat STG 3/4" 004883F
Comb. 2-Stage Valve Nat IID 1" 600820
Comb. 2-Stage Valve Pro STG 3/4" 003656F
Comb. 2-Stage Valve Pro IID 1" N/A
Comb. 2-Stage Valve Nat STG 3/4" N/A
Comb. 2-Stage Valve Nat IID 1" 600655
Comb. 2-Stage Valve Pro STG 3/4" N/A
Comb. 2-Stage Valve Pro IID 1" 601094
Comb. 2-Stage Valve Nat STG 1" 600847
Comb. 2-Stage Valve Pro STG 1" 003558F

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* Gas Pressure Switch High 007188F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

*REQUIRED FOR IRI MODELS

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