Raypak H-0090B, H-0066B, H-0180B, H-0135B, H-0042B User Manual
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USER'S INFORMATION MANUAL
CATALOG NO: 2100.51-J
GAS FIRED RESIDENTIAL
Effective: 06-15-00
Replaces: 11-01-99
HEATING BOILERS
MODELS H- 0030B, 0042B, 0066B, 0090B, 0135B, 0180B
WARNING: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids or other
combustible materials in the vicinity of this or any other appliance. To do so may
result in an explosion or fire.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from aneighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This User's Information Manual is provided with the
necessary information for the proper operation and maintenance of these Raypak boilers. Please review and follow
these procedures carefully. Keep this manual in a safe
and accessible place for easy reference in the future.
BLOCKED VENT SHUT-OFF SYSTEM
This boiler is equipped with a blocked vent shut-off
system designed to shut off main burner gas in the event
the venting system is totally blocked.
In the event the blocked vent shut-off system is actuated, do not attempt to place the boiler in operation, but
contact a qualified service agency.
FLAME ROLL-OUT SAFETY SHUT-OFF SYSTEM
This boiler is equipped with a flame roll-out safety shutoff system designed to shut-off the main burner gas in the
event of sustained flame roll-out.
In the event the flame roll-out safety system is actuated, do not attempt to place the boiler in operation, but
contact a qualified service agency.
CAUTION: Improper care and maintenance of flue and
venting system can cause a hazardous condition which
may result in injury or property damage.
stand before operating the boiler.
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
A. This boiler has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING Smell all around the boiler
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will settle
on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neigh-
bor's phone. Follow the gas supplier's instruc-
tions
• If you cannot reach you gas supplier, call the
fire department.
LIGHTING INSTRUCTIONS FOR
STANDING PILOT MODELS.
Some safety information you need to read and under-
C. Use only your hand to push in move or turn the
gas control knob or lever. Never use tools. If the
knob or lever will not push in move or turn by hand,
P/N 240490
don't try to repair it, call a qualified service technician.
Force or attempted repair may result in a fire or
explosion.
D. Do not use this boiler if any part has been under
water. Immediately call a qualified service technician
to inspect the boiler and to replace any part of the
control system and any gas control which has been
under water.
service technician or gas supplier.
*If the pilot does not stay lit after several tries, move
the gas control lever to "OFF" and call your service
technician or gas supplier.
9. Stand to the side of the heater and move the gas
control lever counterclockwise to "ON".
10. Turn on all electric power to the appliance.
11. Set the thermostat to the desired setting.
FOR STANDING PILOT MODELS WITH ROBERTSHAW GAS VALVE, 2 STAGE OPERATION.
(Models 90, 135 & 180)
1. STOP! Read the safety information.
2. Set the thermostat to the lowest setting.
3. Turn off all electric power to the appliance.
4. Push in and move gas control lever counterclockwise to "OFF" position.
GAS CONTROL
LEVER SHOWN
IN "OFF" POSITION
GAS INLET
Fig. #8934.0
NOTE: Lever cannot be moved from "ON" to "OFF"
unless lever is pushed in slightly. Do not force.
5. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you smell
gas, STOP! Follow "B" in the safety information
above on this label. If your don't smell gas, go to
the next step.
6. Locate pilot mounted on the right side of the burner
drawer, and right of first burner.
THERMOCOUPLE THERMOCOUPLE
ROBERTSHAW PILOT HONEYWELL PILOT
Fig. #8084.1 Fit. # 8083.0
7. Move control lever clockwise to "SET"
position and immediately light pilot with a match.
8. Hold lever in "SET" position for 1/2 minute after
pilot is lit. Release lever, and it will spring back to
"PILOT" position Pilot should remain lit. If it goes
out, repeat steps 4 through 8.
*If lever does not spring back to "PILOT" position
when released, stop and immediately call your
TO TURN OFF GAS TO THE BOILER
1. Set the thermostat to the lowest setting.
2. Turn off all electric power to the appliance.
3. Push in and move gas control lever counterclockwise to "OFF" position. Do not
force.
LIGHTING INSTRUCTIONS FOR
AUTOMATIC IGNITION MODELS.
Please read carefully and understand the following
safety information before operating the boiler.
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This boiler does not have a pilot. It is equipped with
a hot surface ignition device which automatically lights
the burners. Do not try to light the burners by hand.
B. BEFORE OPERATING smell all around the boiler
area for gas. Be sure to smell next to the floor because
some gases are heavier than air and will settle on the
floor.
WHAT TO DO IF YOU SMELL GAS
* Do not try to light any appliance.
* Do not touch any electric switch;
* Do not use any phone in your building.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas
supplier's instructions.
* If you cannot reach your gas supplier, call
the fire department.
C. Use only your hand to push in, move or turn the gas
control knob or lever. Never use tools. If the knob or
lever will not push in, move or turn by hand, don't try to
repair it, call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
D. Do not use this boiler if any part has been under
water. Immediately call a qualified service technician
to inspect the boiler and to replace any part of the
control system and any gas control which has been
underwater.
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