Raypak B6000 Modbus System Protocol Interface B6000, T-3 Installation And Operating Manual

CA TALOG NO.: 5000.59B
Effective Date: 4-09-08
Replaces: 3-15-99

Installation and Operating Manual

T-3

Raypak B6000 Modbus

System Protocol Interface

T-3 Communications Interface

Raypak B6000 Boiler Controller

to Modbus Interface Card

1

P/N 240729 Rev. 3

TABLE OF CONTENTS

1.0 Contents (as shipped)-----------------------------------------------------------------------------------3

2.0 Forward -----------------------------------------------------------------------------------------------------3

3.0 Installation and Mounting --------------------------------------------------------------------------------4

3.1 Dimensions and Weight-------------------------------------------------------------------------4

3.2 Mechanical Installation---------------------------------------------------------------------------4

3.3 Electrical Installation -----------------------------------------------------------------------------4

4.0 Wiring--------------------------------------------------------------------------------------------------------5

5.0 B6000 System Control Board -------------------------------------------------------------------------6

6.0 Wiring:-------------------------------------------------------------------------------------------------------7

7.0 Wiring: B6000 System Control to T-3 Cable ------------------------------------------------------7

8.0 Check Your Power to T-3-------------------------------------------------------------------------------7

9.0 Modification-------------------------------------------------------------------------------------------------8
ProSoft T -3 Rayp ak B6000 Modbus Protocol Interface ----------------------------------------------9

11.0 ProSoft T-3 Card ----------------------------------------------------------------------------------------9

11.1.0 ProSoft Product Specifications ------------------------------------------------------------10
1 1.2.0 Slave Port Functionality ---------------------------------------------------------------------1 1

11.2.1.0

1 1.2.2.0 Modbus Register Map--------------------------------------------------------------12

1 1.3.0 Hardware Setup -------------------------------------------------------------------------------13

1 1.3.1.0 1500 Card Setup--------------------------------------------------------------------13

11.3.2.0 B6000 Communications ----------------------------------------------------------15

1 1.4.0 Modbus Protocol Support-------------------------------------------------------------------16

11.4.1 Modbus Commands------------------------------------------------------------------16

11.5.0 Diagnostics-------------------------------------------------------------------------------------17
1 1.5.1 LED Indicators -------------------------------------------------------------------------17

1 1.6.0 ProSof t Support, Service and Warranty-------------------------------------------------18

1 1.6.1.0 Technical Support-------------------------------------------------------------------18
1 1.6.2.0 Service and Repair-----------------------------------------------------------------18

MODBUS Communications------------------------------------------------------11

11.2.1.1 Command/Relpy Cycle------------------------------------------------11

11.2.1.2 Command Types -------------------------------------------------------11

11.2.1.3 Command Error Checking -------------------------------------------11
1 1.2.1.4 Data Integrity -------------------------------------------------------------12

11.3.1.1 Connecting Power to the T-3 Card ---------------------------------13
1 1.3.1.2 Dip Switch Configuration----------------------------------------------13
1 1.3.1.3 Jumper Configurations ------------------------------------------------15

12.0 Raypak Limited Warranty -----------------------------------------------------------------------------19

APPENDICES

Appendix A

T-3 Modbus Register Map

2

T-3 (Raypak B6000 System Protocol Interface)

Contents Quantity

COMPACT DISC (CD) 1
T-3 1
EPROM (CPX.XNMn) in small black ESD box 1

Check packaging for damage or missing components.

IMPORT ANT NOTICE: These instructions are intended for the use by qualified personnel only ,
specifically trained and experienced in the installation of this type of equipment and related sys­tem components. Installation and service personnel may be required by some states to be
licensed. If your state is such, be sure your contractor bears the appropriate license. Only quali­fied persons shall attempt to repair this equipment. Repair must be according to these instruc­tions.

WARNING: Improper inst allation, adjustment, alteration, service or maintenance may damage
the equipment, create a hazard resulting in asphyxiation, explosion, fire, electric shock, personal
injury or property damage and will void the warranty .

CAUTION: ONE SUPPLY SOURCE. TO REDUCE THE RISK OF ELECTRIC SHOCK,
DISCONNECT ALL CONNECTIONS BEFORE SERVICING.

CAUTION: RISK OF ELECTRIC SHOCK, DISCONNECT SWITCH IS REQUIRED TO DE­ENERGIZE THE EQUIPMENT BEFORE SERVICING.

NOTE: Minimum 18 AWG, 105°C, stranded wire must be used for all low voltage (less than 30
volts) external connections to the unit. Solid conductors should not be used because they can
cause excessive tension on contact points. Install conduit as appropriate. All high voltage

wires must be the same size (105°C, stranded wire) as the ones on the unit or larger.

Thank you for selecting the Raypak B6000 Boiler Management System and the Raypak
Communication Interface. It is our sincere hope that you will enjoy its power , ease of use and
energy saving features.

Please follow the instructions carefully to insure proper installation.

FORWARD

The Raypak Communication Interface is designed to allow the Communication Interface System
to monitor and control the Raypak B6000 Boiler Management System.

3

T-3 INSTALLATION AND MOUNTING

The T -3 Module should be mounted on a permanent base not subject to vibrations, moisture or
dust. It should be readily accessible, for serviceability .

DIMENSIONS AND WEIGHT

15 3/4” H 14 LBS
8” W
5 3/4” D

MECHANICAL INSTALLATION

Mount the System Protocol Interface within five (5) feet of B6000 System Control Box.
The Gateway enclosure must be mounted vertically with conduit holes facing downward. Conduit

holes are provided to accommodate standard conduit fittings. Additional or larger conduit fit­tings that may be required should be located on the bottom of the module. Mount the Interface
with 3/8” or 1/4” hardware in four (4) places.

A Minimum of six (6) inches clearance on all sides is required and a minimum of eighteen (18)
inches clearance from the front is required for service access. The hinged side of the box is to
the right and the clearance (minimum 3” from bolt hole on the right side) should be sufficient to
open the cover .

A sub-panel containing the disconnect switches and surge suppressors is required at or near the
equipment location(s).

For accessibility remove the lower interior panel, by removing the four (4) access screws.

INST ALL CONDUIT AS APPROPRIA TE.

ELECTRICAL CHARACTERISTICS

120 V AC, 0.25A, 60 Hz

ELECTRICAL INSTALLATION

120 VAC FEEDER CIRCUITS

Install a surge protection device sized appropriately for your installation.
Install separate disconnect means for each load. Pull in appropriately sized wire for equipment

as defined by NEC and/or local code.
It is strongly recommended that the Communications Interface, B6000 System Control Module

and the B6000 Boiler Control Module be supplied from the same source power .

4

WIRING T-3

1. Turn of f power to the B6000 System Control Box.

2. Open front door of System Protocol Interface Gateway Enclosure.

3. Remove four screws and the lower cover , revealing the field wiring blocks.

4. Attach wires from interface card to the field wiring side of left terminal block (N+, N-,
GND, NC). Refer to diagram in this user manual.

5. Open front door of the B6000 System Control Box.

6. Remove four screws and the lower cover, revealing the field wiring blocks in lower left.

7. Run RS-485 cable (provided) to the lower left field wiring terminal in the
B6000 System Control box. Attach wires to the upper four terminals as follows:

BLU/WHT to + (1)
WHT/BLU to - (2)
ORG/WHT to COM (3)
SHIELD to GND (4)

8. The EPROM (CPX.XNMn), in small black ESD box, must be installed in
place of the current EPROM.

9. View the B6000 System Control Board picture on the next page. Note location of
EPROM, U4.

10. Remove four screws holding upper panel with display screen and keypad. Carefully
remove upper panel and turn over exposing B6000 System Control Board, (see next
page).

1 1. Using ESD procedures carefully remove the EPROM from location U4.

12.Again using ESD procedures carefully install the EPROM labeled CPXXNM or CPXXM
into location U4.

13. Re-assemble B6000 System Control Box.

14. Turn power on to B6000 System Control Box.

15. Connect 120 V AC (hot, Neutral, ground) to T -3 at right terminal block.

16. Re-assemble.

5

B6000 SYSTEM CONTROL BOARD

CHECK YOUR POWER SOURCE

AC = 108 Volts AC Minimum, 132 Volts MAX
AB = 108 Volts AC Minimum, 132 Volts MAX
BC = Must be less than 1.0 Volts AC

6

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11.0. T-3

Revision 1.0

Raypak B6000 Modbus™

Protocol Interface

Please Read this Notice

Successful application of the

T-3 card requires a reasonable work-

ing knowledge of the Raypak B6000 Boiler Control, and the applica­tion in which the combination is to be used. For this reason, it is
important that those responsible for implementing the T-3 satisfy
themselves that the T-3 and B6000 Boiler Control combination will
meet the needs of the application.

This manual is provided to assist the user. Every attempt has been
made to ensure that the information provided is accurate and a true
reflection of the product’s installation requirements. In order to en­sure a complete understanding of the operation of the T-3 with B6000
Controller, the user should read all applicable Raypak documenta­tion on the operation of the B6000.

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The T-3 card will allow remote access to commands in the

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B6000 Controller. The User is responsible for ensuring that

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any applicable regulations concerning the remote operation

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of equipment are adhered to.

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WARNING

8

11.1. Product Specifications

The T -3 card is a hardware product designed to be the communications front end
for the Raypak B6000 Boiler Control and a modbus Master Host.

The product includes the following functionality:

Modbus Slave Specifications

• Protocol Modes:
RTU mode with CRC-16 error checking

• Supported Modbus Function codes:

2 Read Input St atus
3 Read Multiple Data Registers
4 Read Input Registers
6 Preset (Write) Single Data Register
8 Loopback Test (T est 0 only)

• Supports broadcast commands from host

• RS-485 electrical interface

Raypak B6000 Interface

• RS-485 electrical interface

• Emulates Raypak Modem address and functionality

General Specifications

• Configurations via dip switches
Slave Address, Baud and Parity

Hardware Specifications

• 4” X 5” form factor

• Two male 9-pin D Shell connectors

• Communications St atus lights - Active and Fault for each port

• 9 to 30 VDC external power

9

11.2.0

Slave Port Functionality

11.2.1

Modbus Communications

The T -3 Modbus Slave card runs the RTU version of the Modbus protocol. This capability
allows the module to communicate data from a Raypak B6000 Boiler Control to a Modbus
Master host, and vice-versa. The module supports both point-to-point implementation as
well as multi-drop implementations.

The following discusses the functional capabilities of the T -3 card.
1 1.2.1.1 Command/Reply Cycle

Successful communications between the card and a host will always con­sist of the following two transactions:

Command: Message from master giving instruction to slave.
Reply: Response to command.

A slave station will respond to a master issued command in several ways.
Data Message: If the command was executed by the T -3 board, the re-

sponse message will include the data requested, or an acknowledge­ment that the command was executed.

Error Message: If the command could not be executed by the T -3
board, for whatever reason, an error response message is transmitted to
the master. The error response message consists of the original function
code (ORed with 80hex) and error code.

No Reply: If the master does not detect a reply within its time-out pe­riod, the master should retransmit the command, before a time out error is
issued. If the Slave could not decode the message or an error occurred
preventing the Slave from recognizing the message, no response will be
issued.

11.2.1.2 Command T ypes

The T -3 can respond to three types of commands from the master;
read data, write data, and a diagnostic command. These are overviewed
below:

Read Data: The following type of data read commands are supported:

2 Read Input S tatus
3 Read Multiple Registers
4 Read Input Registers

Write Data: The Following data write command is supported:

6 Single Register Write

Diagnostics: The diagnostic command is supported:

8 Loopback test - Code 0

11.2.1.3 Command Error Checking

When the T -3 cannot execute a command, an error code is generated and
returned to the master. Error codes generated at the slave will usually be
indicative of an illegal function, an illegal address, bad data, or the inability
to complete a transaction because of a network problem.

10

11.2.1.4 Data Integrity

As in all good protocols, there must exist a level of data integrity
checking to verify , with some degree of assurance, the quality of
the transmitted data. The Modbus protocol supports two types of
error checking:

• RTU Mode: 16 bit cyclic redundancy check (CRC-16)

• One bit parity check

CRC-16: When the master generates a message, a 16 bit CRC
value is added to the end of the transmitted packet. The CRC
value is generated using a series of the bit shifts and manipulations.
The receiving station executes the same calculation of the data
and verifies the transmitted CRC. Any discrep ancy will cause the
message to be disregarded.

Parity: Parity checking can be added as an additional level of data security .
If parity checking is selected, even or odd parity can be implemented.

11.2.2 Modbus Register Map

A predefined register map has been provided for the T-3 unit. This
map is detailed in Appendix A.

11

11.3.0

Hardware Setup

11.3.1.1 1500 Interface Card Setup

11.3.1.1 Connecting Power to the T-3 Card

The T -3 Card requires an external source of DC voltage. The
DC source voltage should be between 9V and 30V . The power is
connected to TB1, located near the two 9 pin serial port connec­tions.

The connection to TB1 is as follows:

TB1-1 9-30 VDC (+)
TB1-2 Common (-)

11.3.1.2 Dip Switch Configuration

The T -3 card is configured primarily through two sets of dip
switches. These switches are read initially on power up only .
The function of the dip switches is as follows (a value of one (1)
is registered when the a switch is in the ON position):

SW 1

Factory Settings

*

9600, No Parity, Address Bit 1

12345678

O
F
F

↓

• •••••

••

OFF Position: OFF Position:

SW 2

ON Position: ON Position:

12345678

O

• ••••••

F
F

↓

•

SW1 : Modbus Port Configuration

Switch
Position Function Positions

1 Baud Rate 3 2 1
2 Selection 000300
3 001600

4 Parity 5 4
5 Selection 0 0 None -

6 Not Used
7
8

0 1 0 1200
0 1 1 2400
1 0 0 4800
1019600 -
1 1 0 19200
1 1 1 19200

0 1 Odd
1 0 Even
1 1 Invalid

*

*

SW2 : Modbus Slave Address Configuration

Switch
Position Function Positions

1 Baud Rate 1 Address Bit 0 Value = 1
2 Address 2 Address Bit 1 Value = 2 -
3 Select 3 Address Bit 2 Value = 4
4 4 Address Bit 3 Value = 8
5 5 Address Bit 4 Value = 16
6 6 Address Bit 5 Value = 32
7 7 Address Bit 6 Value = 64
8 8 Address Bit 7 Value = 128

12

*

Example Addresses = 0 to 33 Example Addresses = 34 to 63

8 7 6 5 4 3 2 1 Address 8 7 6 5 4 3 2 1 Address
0 0 0 0 0 0 0 0 Invalid 0 0 1 0 0 0 1 0 34
000000011 * 0010001135
000000102 0010010036
000000113 0010010137
000001004 0010011038
000001015 0010011139
000001106 0010100040
000001117 0010100141
000010008 0010101042
000010019 0010101143
0000101010 0010110044
0000001111 0010110145
0000110012 0010111046
0000110113 0010111147
0000111014 0011000048
0000111115 0011000149
0001000016 0011001050
0001000117 0011001151
0001001018 0011010052
0001001119 0011010153
0001010020 0011011054
0001010121 0011011155
0001011022 0011100056
0001011123 0011100157
0001100024 0011101058
0001100125 0011101159
0001101026 0011110060
0001101127 0011110161
0001110028 0011111062
0001110129 0011111163
0001111030
0001111131
0010000032
0010000133

* Indicates Factory Setting

13

The parameters are defined as follows:
Modbus Slave Address: Each of the separate drop offs of a Modbus

host must have a different slave address. The slave address is
selected by encoding the slave address in a binary form using the
dip switches.

11.3.1.3 T-3 Jumper Configurations

The T-3 card has five sets of jumpers on the board. Generally, the
default jumper positions will be adequate for most applications, with
JP4 and JP5 being the only jumpers that should ever need to be
reviewed. For completeness, we provide the following discussion on
all the jumper locations:

Jumper Description Positioning Default

JP1 Hardware Reset Not Used
JP2 Raypak Port 1-2 Non-Isolated Power 1-2

Power (P2) 2-3 Isolated Power

JP3 Raypak Port 1-2 Non-Isolated Power 1-2

Ground (P2) 2-3 Isolated Power

JP4 Modbus Port (P1) 1-2 Connect 120 ohms on 2-3

Termination Rx lines (multidrop only)
Resistor 2-3 Disconnect 120 ohms

JP5 Modbus Port (P1) 1-2 RS-232 Select 2- 3

RS-232 or 2-3 RS-422/485 Select
RS-422/485 Select

11.3.2 B6000 Communications

The B6000 communications interface has been hard coded (i.e., no dip switches
are required to configure this port) to operate at the following default conditions:

Baud 9600
Parity None
Stop Bits 2

The T-3 card emulates the modem card that is normally connected to the
B6000 Controller.

14

11.4.0 Modbus Protocol Support

11.4.1 Modbus Commands

The T -3 card supports a command subset of the Modbus S pecification consisting
primarily of the Function Codes required to read and write data. The following sections
detail the different commands supported by the card.

Function Address Slave Driver
Code Command Range Comments

2 Read Input Status 10001 Module returns binary data from the

to“Input Status” register space.

10331 & 10833

3 Read Multiple 40001 The Module returns word data from

Registers to the register space. The module will

4 Read Input Registers 30001 The module returns data from the

6 Single Register Write 40001 to 40030 This is a register write command

40133 to 40138 the B6000 unit by writing a register

40138 support up to 125 words of data in

one command.

to “Input register” space in the module.
30138 The module will support up to 125

words of data in one command.

and allowing a host to change values in

value.

8 Loopback Test Test 0 This is a diagnostic command which

11.4.2 Modbus Error Codes

The T -3 card supports the following Modbus Error Codes:

Code Name Description

0 All OK The module is operating as desired
1 Illegal Functions An illegal function code request is being attempted
2 Bad Data Address The address, or the range of addresses, covered by

3 Bad Data Value The value in the data field of the command is not
4 Incomplete Response This error indicates that an incomplete response was

Detected received to a master query. Often this will indicate

6 Module Busy The module busy status code is returned when a

echoes the command sent.

a request from the master are not within allowed
limits.

allowed.

that the slave device may be responding too quickly
or that there may be excessive noise on the line.

write command from the master has not yet been
completed when a second write command is received

15

11.5.0 Diagnostics

Several hardware diagnostics capabilities have been implemented using the LED indicator lights on
the front of the T-3 card. The possible conditions as indicated by the lights are:

11.5.1 LED Indicators

Several hardware diagnostics capabilities have been implemented using the LED indicator
lights on the front of the module. The possible conditions as indicated by the lights are:

Name LED Color Status Indication
Modbus (P1) D1 Green Blinking The T-3 is receiving a command
ACTIVE from the Modbus Host

Raypak (P2) D2 Green Blinking The T-3 is processing a B6000
ACTIVE command

Modbus (P1) D3 Red ON The Modbus port has detected a
COMM or communications error condition.
ERR Blinking See Section 4.2

Steady The T-3 is not detecting a valid
ON command. If the master is
or transmitting, be sure all dip
OFF switches are set correctly and that

the cable connection is correct.

Steady Check cable connection to verify
ON polarity of terminations between
or T-3 card and B6000 (See Appen­ OFF dix B)

OFF No error conditions at this time.
Raypak (P2) D4 Red ON The T-3 card has detected a
FAULT communications error condition.

OFF No error conditions at this time.

Should the configuration dip switches select an invalid address or an
invalid baud rate, the LED indicators will alternate in the on/off fashion
on 1/2 second intervals until correct values are selected.

16

11.6.0 ProSoft Support, Service and Warranty

11.6.1 Technical Support

ProSoft Technology survives on its ability to provide meaningful support to its customers.

Should any questions or problems arise, please feel free to contact us at:

ProSoft T echnology , Inc.

9801 Camino Media

Suite 105

Bakersfield, CA 9331 1

[phone]

[phone] FAX

Before calling for support, please prepare yourself for the call. In order to provide the best

and quickest support possible, we will most likely ask for the following information (you
may wish to fax it to us prior to calling):

1. Product Serial and V ersion Number

2. T -3 Configuration Information

- Dip Switches

- Jumpers

- Communication cabling

11.6.2 Service and Repair

The T -3 card is an electronic product, designed and manufactured to function under
somewhat adverse conditions. As with any product, through age, misapplication, or any

one of many possible problems, the card may require repair.

The T -3 product has a one year parts and labor warranty according to the limit s

specified in the warranty . Replacement and/or returns should be directed to the distribu­tor or Original Equipment Manufacturer from whom the product was purchased. If you
need to return the card for repair, it is first necessary to obt ain an RMA number from
ProSoft Technology. Please call the factory for this number and display the number
prominently on the outside of the shipping carton used to return the card.

17

LIMITED WARRANTY

T-3

SCOPE OF WARRANTY:

Raypak, Inc. (“Raypak”) warrants to the original owner the T-3 to be free from defects in materials and workmanship under nor mal
use and service for the applicable warranty period. In accordance with the terms of this Limited Warranty, RAYPAK will furnish a
replacement or repair, at our option, any defective part which fails in normal use and service during the applicable warranty period. The
replacement or repair will be warranted for only the unexpired portion of the original Warranty Period.
APPLICABLE WARRANTY PERIOD

The effective date of warranty coverage is the date of original installation, of the Control System, by a qualified electrician or by a
RAYPAK authorized service technician. The Applicable Warranty Period is one (1) year from the effective date.
WARRANTY EXCLUSIONS

This Limited Warranty does not apply:

1. if the control system is not properly installed by a qualified technician in accordance with manufacturer’s installation instructions,
applicable codes, ordinances and good trade practices,

2. to damage or malfunctions resulting from failure to properly install, operate or maintain the system in accordance with the
manufacturer’s instructions;

3. if the rating plate’(s) or serial number(s) are altered, defaced or removed;

4. if the System is modified in any way or used with any non-factory authorized accessories or components;

5. to damage or failure from abuse, accident, act of nature, fire, flood, freezing or the like;

6. to accessories, rubber or plastic parts, light bulbs or glass parts;

7. if the System is moved from its original installation site; or if the original owner no longer owns the site or the System.

LABOR AND SHIPPING COSTS

This Limited Warranty does not cover labor costs for service, removal or reinstallation of any part nor shipping charges to or from
RAYPAK’S designated repair center or to or from the installation site. All such costs are your responsibility.
HOW TO MAKE A WARRANTY CLAIM

To make a warranty claim, promptly ship (postage prepaid) or carry the defective part to a designated RAYPAK Service Dealer or
Service Station in the United States, supplying proof of purchase and date of purchase and date of installation and the model and serial
numbers. If you cannot locate a dealer, contact RAYPAK’S Service Department at the address/telephone listed below. Raypak reserves
the right at all times to inspect the claimed defect and verify warranty coverage at its factory.
EXCLUSIVE WARRANTY - LIMIT ATION OF LIABILITY

This is the only warranty given by RAYPAK. No one is authorized to make any other warranties on Raypak’s behalf. ANY IMPLIED
WARRANTIES, INCLUDING MERCHANT ABILITY OR FITNESS FOR A PAR TICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE APPLI­CABLE WARRANTY PERIOD SPECIFIED ABOVE. RAYP AK’S SOLE LIABILITY WITH RESPECT TO ANY DEFECT SHALL BE AS SET FOR TH
IN THIS LIMITED WARRANTY. ANY CLAIMS FOR INCIDENT AL OR CONSEQUENTIAL DAMAGES (INCLUDING DAMAGE FROM WA TER
LEAKAGE) ARE EXCLUDED. Some states do not allow limitations on how long an implied warranty lasts, or for the exclusion of incidental
or consequential damages, so the above limitation or exclusion may not apply to you.

THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MA Y ALSO HA VE OTHER RIGHTS WHICH V AR Y FROM
STA TE TO ST ATE.

We suggest you immediately complete the information below and retain this Limited Warranty Certificate in case warranty service is
needed.

RA YPAK, INC. SER VICE DEPARTMENT

2151 Eastman Avenue, Oxnard, CA 93030
[phone] FAX [phone]

The following information must be provided when you write or call:

Original Owner Daytime T elephone Number

Complete Mailing Address

City State Zip Code Installation Site

Model Number Contractor/Installater

Date of Installation Serial Number

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 [phone] FAX [phone] Litho in U.S.A.

18

APPENDIX A

Modbus Register Map

19

A-1

Raypak Modbus Register Assignments

Function FunctionFunction

Type 2 4 3,6 Description

R/ W 30001 40001 Setpoint Day Setpoint (Desired water temp @70F)
R/ W 30002 40002 Nitesetback Night Setback (Desired water temp @ 70F)
R/ W 30003 40003 Ratio Out 1-200 = 0.1 - 20.0 in 0.1 increments
R/W 30004 40004 Throttling Delta T of all boilers in system (Normally 20 / # boilers)
R/ W 30005 40005 Modulating Step (%) min 5% steps
R/ W 30006 40006 Wait State Time (Sec)
R/ W 30007 40007 Outdoor Cut off Temperature (O/C)
R/ W 30008 40008 Control Band (degrees F Tolerance from TAR) (C/B)
R/ W 30009 40009 Lead Boiler Number (1 to Number of Boilers)
R/ W 30010 40010 Number of Boilers
R/ W 30011 40011 TP - Boiler Pump Delay (Min) Boiler #1
R/ W 30012 40012 TP - Boiler Pump Delay (Min) Boiler #2
R/ W 30013 40013 TP- Boiler Pump Delay (Min) Boiler #3
R/ W 30014 40014 TP- Boiler Pump Delay (Min) Boiler #4
R/ W 30015 40015 TP- Boiler Pump Delay (Min) Boiler #5
R/ W 30016 40016 TP- Boiler Pump Delay (Min) Boiler #6
R/ W 30017 40017 TP- Boiler Pump Delay (Min) Boiler #7
R/ W 30018 40018 TP- Boiler Pump Delay (Min) Boiler #8
R/ W 30019 40019 TS - Ignition Time (Sec) Boiler #1
R/ W 30020 40020 TS - Ignition Time (Sec) Boiler #2
R/ W 30021 40021 TS - Ignition Time (Sec) Boiler #3
R/ W 30022 40022 TS - Ignition Time (Sec) Boiler #4
R/ W 30023 40023 TS - Ignition Time (Sec) Boiler #5
R/ W 30024 40024 TS - Ignition Time (Sec) Boiler #6
R/ W 30025 40025 TS - Ignition Time (Sec) Boiler #7
R/ W 30026 40026 TS - Ignition Time (Sec) Boiler #8
R/ W 30027 40027 Time - Hrs
R/ W 30028 40028 Time - Min
R/ W 30029 40029 Time - DWK
R/ W 30030 40030 Lead Change Hours

R 10001 30031 40031 Bit 0 = Night Setback on Night Setback
R 10017 30032 40032 Bit 0 = Fault Status )1=system fault) Controller LED Status
R 10018 Bit 1 = Call Out Request (1 = Yes) Controller LED Status

R 30033 40033 Outdoor Temperature + 35
R 30034 40034 Water Temperature + 35
R 30035 40035 Target Temperature (TAR)
R 30036 40036 Valve Position (0-100%) - Boiler #1
R 30037 40037 Valve Position (0-100%) - Boiler #2
R 30038 40038 Valve Position (0-100%) - Boiler #3
R 30039 40039 Valve Position (0-100%) - Boiler #4
R 30040 40040 Valve Position (0-100%) - Boiler #5
R 30041 40041 Valve Position (0-100%) - Boiler #6
R 30042 40042 Valve Position (0-100%) - Boiler #7
R 30043 40043 Valve Position (0-100%) - Boiler #8

30044 40044 Boiler #1 Status Word Boiler #1

bit

R 10209 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10210 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10211 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10212 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10213 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10214 5 High Pressure Gas (0 = Normal, 1 = Alarm)

A-2

20

R 10215 6 High Limit (0 = Normal, 1 = Alarm)
R 10216 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10217 8 Manual Override (0 = Normal, 1 = Alarm)
R 10218 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10219 10 No Pilot (0 = Normal, 1 = Alarm)

30045 40045 bit Boiler #2 Status Word Boiler #2
R 10225 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10226 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10227 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10228 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10229 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10230 5 High Pressure Gas (0 = Normal, 1 = Alarm)
R 10231 6 High Limit (0 = Normal, 1 = Alarm)
R 10232 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10233 8 Manual Override (0 = Normal, 1 = Alarm)
R 10234 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10235 10 No Pilot (0 = Normal, 1 = Alarm)

30046 40046 bit Boiler #3 Status Word Boiler #3
R 10241 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10242 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10243 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10244 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10245 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10246 5 High Pressure Gas (0 = Normal, 1 = Alarm)
R 10247 6 High Limit (0 = Normal, 1 = Alarm)
R 10248 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10249 8 Manual Override (0 = Normal, 1 = Alarm)
R 10250 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10251 10 No Pilot (0 = Normal, 1 = Alarm)

30047 40047 bit Boiler #4 Status Word Boiler #4
R 10257 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10258 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10259 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10260 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10261 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10262 5 High Pressure Gas (0 = Normal, 1 = Alarm)
R 10263 6 High Limit (0 = Normal, 1 = Alarm)
R 10264 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10265 8 Manual Override (0 = Normal, 1 = Alarm)
R 10266 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10267 10 No Pilot (0 = Normal, 1 = Alarm)

30048 40048 bit Boiler #3 Status Word Boiler #5
R 10273 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10274 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10275 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10276 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10277 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10278 5 High Pressure Gas (0 = Normal, 1 = Alarm)
R 10279 6 High Limit (0 = Normal, 1 = Alarm)
R 10280 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10281 8 Manual Override (0 = Normal, 1 = Alarm)
R 10282 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10283 10 No Pilot (0 = Normal, 1 = Alarm)

A-3

21

30049 40049 bit Boiler #6 Status Word Boiler #6
R 10289 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10290 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10291 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10292 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10293 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10294 5 High Pressure Gas (0 = Normal, 1 = Alarm)
R 10295 6 High Limit (0 = Normal, 1 = Alarm)
R 10296 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10297 8 Manual Override (0 = Normal, 1 = Alarm)
R 10298 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10299 10 No Pilot (0 = Normal, 1 = Alarm)

30050 40050 bit Boiler #7 Status Ward

Boiler #7

R 10305 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10306 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10307 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10308 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10309 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10310 5 High Pressure Gas (0 = Normal, 1 = Alarm)
R 10311 6 High Limit (0 = Normal, 1 = Alarm)
R 10312 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10313 8 Manual Override (0 = Normal, 1 = Alarm)
R 10314 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10315 10 No Pilot (0 = Normal, 1 = Alarm)

30035 40051 bit Boiler #3 Status Ward Boiler #8
R 10321 0 Boiler Not On Line (0 = Normal, 1 = Alarm)
R 10322 1 Boiler Operation (0 = Firing, 1 = Ready)
R 10323 2 Low Water Cutoff (0 = Normal, 1 = Alarm)
R 10324 3 Low Pressure Water (0 = Normal, 1 = Alarm)
R 10325 4 Low Pressure Gas (0 = Normal, 1 = Alarm)
R 10326 5 High Pressure Gas (0 = Normal, 1 = Alarm)
R 10327 6 High Limit (0 = Normal, 1 = Alarm)
R 10328 7 Thermostat - Operating aquastat (not fault) (0 = Normal, 1 = Aquastat)
R 10329 8 Manual Override (0 = Normal, 1 = Alarm)
R 10330 9 Flow Switch (0 = Normal, 1 = Alarm)
R 10331 10 No Pilot (0 = Normal, 1 = Alarm)

R 30052 40052 Setpoint Day Setpoint (Desired water temp @70F)
R 30053 40053 Nitesetback Night Setback (Desired water temp @ 70F)
R 30054 40054 Ratio Out 1-200 = 0.1 - 20.0 in 0.1 increments
R 30055 40055 Throttling Delta T of all boilers in system (Normally 20 / # boilers)
R 30056 40056 Modulating Step (%) min 5% steps
R 30057 40057 Wait State Time (Sec)
R 30058 40058 Outdoor Cut off Temperature (O/C)
R 30059 40059 Control Band (degrees F Tolerance from TAR) (C/B)
R 30060 40060 Lead Boiler Number (1 to Number of Boilers)
R 30061 40061 Number of Boilers
R 30062 40062 TP - Boiler Pump Delays (Min) Boiler #1
R 30063 40063 TP - Boiler Pump Delays (Min) Boiler #2
R 30064 40064 TP - Boiler Pump Delays (Min) Boiler #3
R 30065 40065 TP - Boiler Pump Delays (Min) Boiler #4
R 30066 40066 TP - Boiler Pump Delays (Min) Boiler #5
R 30067 40067 TP - Boiler Pump Delays (Min) Boiler #6
R 30068 40068 TP - Boiler Pump Delays (Min) Boiler #7
R 30069 40069 TP - Boiler Pump Delays (Min) Boiler #8

A-4

22

R 30070 40070 TS - Boiler Start Times (Sec) Boiler #1
R 30071 40071 TS - Boiler Start Times (Sec) Boiler #2
R 30072 40072 TS - Boiler Start Times (Sec) Boiler #3
R 30073 40073 TS - Boiler Start Times (Sec) Boiler #4
R 30074 40074 TS - Boiler Start Times (Sec) Boiler #5
R 30075 40075 TS - Boiler Start Times (Sec) Boiler #6
R 30076 40076 TS - Boiler Start Times (Sec) Boiler #7
R 30077 40077 TS - Boiler Start Times (Sec) Boiler #8
R 30078 40078 Time - Hrs
R 30079 40079 Time - Min
R 30080 40080 Time - DWK
R 30081 40081 Lead Change
R 30082 40082 Hrs Remaining

R 10833 30083 40083 Bit 0 = Setback on (1)
R 30084 40084 Boiler Valve Up Times (Sec) #1 2 words per

R 30086 40086 Boiler Valve Up Times (Sec) #2 2 words per
R 30088 40088 Boiler Valve Up Times (Sec) #3 2 words per
R 30090 40090 Boiler Valve Up Times (Sec) #4 2 words per
R 30092 40092 Boiler Valve Up Times (Sec) #5 2 words per
R 30094 40094 Boiler Valve Up Times (Sec) #6 2 words per
R 30096 40096 Boiler Valve Up Times (Sec) #7 2 words per
R 30098 40098 Boiler Valve Up Times (Sec) #8 2 words per
R 30100 40100 Boiler Valve Down Times (Sec) #1 2 words per
R 30102 40102 Boiler Valve Down Times (Sec) #2 2 words per
R 30104 40104 Boiler Valve Down Times (Sec) #3 2 words per
R 30106 40106 Boiler Valve Down Times (Sec) #4 2 words per
R 30108 40108 Boiler Valve Down Times (Sec) #5 2 words per
R 30110 40110 Boiler Valve Down Times (Sec) #6 2 words per
R 30112 40112 Boiler Valve Down Times (Sec) #7 2 words per
R 30114 40114 Boiler Valve Down Times (Sec) #8 2 words per
R 30116 40116 Spare
R 30117 40117 Spare
R 30118 40119 Spare
R 30119 40119 Spare
R 30120 40120 Spare
R 30121 40121 Spare
R 30122 40122 Spare
R 30123 40123 O/Cdb (Off T>=C, OnT<=OC - O/Cdb)
R 30124 40124 KPN : Proportional. Constant Numerator (0-255)
R 30125 40125 KPD : Proportional. Constant Denominator (0-255)
R 30126 40126 KDN : Differential. Constant Numerator (0-255)
R 30127 40127 KDD : Differential Constant Denominator (0-255)
R 30128 40128 Maximum Water Temp
R 30128 40129 Maximum Water Temp Fault (0 = OK, 1 = Stpt > Max Temp,

2 = nite Stpt > Max Temp, 3 = T arget > Max Temp)

R 30130 40130 Water Sensor (0 = OK, 1 = Open, 2 = Shorted)
R 30131 40131 Outdoor Sensor (0 = OK, 1 = Open, 2 = Shorted)
R 30132 40132 Spare

R/ W 30133 40133 O/Cdb ( Off T > = C, On T< = OC - O/Cdb)
R/ W 30134 40134 KPN : Proportional. Constant Numerator (0-255)
R/ W 30135 40135 KPD : Proportional. Constant Denominator (0-255)
R/ W 30136 40136 KDN : Differential. Constant Numerator (0-255)
R/ W 30137 40137 KDD : Differential. Constant Denominator (0-255)

W 30138 40138 Maximum Water Temperature

A-5

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www.raypak.com

Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030 [phone] • FAX [phone]

Litho in U.S.A.

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