Raypak B6000 User Manual

B6000 Boiler Management System

Single/Multiple Boiler Control System for Precise Temperature

Management and Delivery of Hot Water.

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Call the Raypak home office for the nearest Raypak representitives, or log on to www.raypak.com.

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FIRST IN COPPER FINNED TUBE DESIGN.

For over 50 years 1st in Quality 1st in Reliability 1st in Service 1st in Innovation

RAYPAK CORPORATE OFFICE AND PRINCIPAL MANUFACTURING FACILITY

2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725

Raypak Canada Ltd

2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036

Energy Management

System

www.raypak.com

MODBUS

COMPATIBLE

Honeywell

Landis Staefa

and others

University of Arkansas

and

Little Rock AFB

Little Rock, AR

Moorpark College

Moorpark, CA

Crown Plaza Hotel

Los Angeles, CA

Edgefield Manor

Troutdale, OR

Governor's Mansion

Austin, TX

Sun Microsystems

Boston, MA

Lambeau Field

Green Bay, WI

La Fonda Resort

Sante Fe, NM

Liberte Eau Claire Condominium

Calgary, AB

W.G. Davies Building

Moose Jaw, SK

St. Vital Centre

Winnipeg, MB

Brantford Casino

Brantford, ON

Diamler-Chrysler

Kokomo, IN

Hagley Museum

Wilmington, DE

Ypsilanti Public Schools

Ypsilanti, MI

Forensic Sciences Centre

To ronto, ON

Raypak B6000

Controlling all of North America

The Hot Water Management Experts™

Efficient Flame Modulation

A key element in reducing energy costs and in total system comfort is the ability of a boiler to precisely meet the heating load. Raypak not only pioneered modulating technology for copper finned tube boilers, Raypak perfected it. Fuel input is evenly and accurately throttled to as low as 20% of boiler full fire rate to track any load requirement. Two Raypak modulating boilers will throttle to 10% of the full fire rate. Wasteful short cycling is eliminated, greatly improving operating efficiency.

System Characteristics

Set Point Adjustment Range:

40 to 220˚F (-4 to 116˚C) (Accuracy: ± 1˚)

Control Band:

Adjustable from 1 to 99

Set Point Ratio:

None to 20:1

Minimum System Temperature:

105˚F (40˚C)

Sensor:

Integrated Circuit Chip, 4000 ft. maximum distance from control

Ambient Conditions

Control: -40 to 185˚F (-40 to 85˚C) Sensor: -65 to 300°F (-55 to 150°C) Humidity: To 90% non-condensing

Electrical Characteristics

Input:

• Control - 120 VAC, 0.5A; 60 Hz

• Boiler - 120 VAC, 2.0A; 60 Hz

Proportional Plus Integral Plus Derivative Control (P+I+D)

• LED Indicator Lights

• LCD Display

• Battery: Provides minimum

5-year life

• Opto-isolators reduce feedback

potential

Dimensions:

• System Controller (module):

15-3/16”L x 12-1/2”W x 4-3/4”D

• Boiler Monitor:

17-1/2”L x 18-3/4”W x 5-1/2”D

Water Sensor:

• Fits standard 1/2” wells

1. This status display gives the

user the current outdoor temperature, the current water temperature, and the calculated target temperature.

2. This display gives the operational

status of each boiler. In the event of a fault, its origin is displayed, a red LED indicator light flashes, and an alarm will sound at the System Controller. A red LED indicator light on the Boiler Monitor will also light up.

3. The user can set the optimum

temperature set point, outdoor reset ratio, throttling range, and control band based on system design and outdoor conditions.

4. The user selects the lead boiler in

a multi-boiler system. Sequencing can also be programmed automatically

with the optional Selecset™.

5. The user can select an

energy-saving pump delay of one to ten minutes. The selectable ignition time feature determines the length of time the pilot will spark without main burner ignition before a fault condition is noted.

6. Selecset™ option allows the

operator to program setback times.

UL listed Energy Management System

Single source responsibility – boilers and controls

System efficiency – reduces operating costs as much as 40%

Reduces boiler system maintenance and service costs

Provides the ultimate in personal comfort by precise control of water temperature

User friendly with direct English read-outs and easy programming

Easy to install – requires single 115 VAC connection, a three-wire shielded communication cable to each boiler monitor and a two-wire shielded cable to each sensor.

Provides remote programming and status evaluation

Diagnostic annunciation at boiler and at remote-mounted system control. Continuous monitoring of up to 15 boiler operating parameters. Audible alarm at system control.

Controls up to 8 boilers

Applicable to all major codes

Displays temperature in Fahrenheit or Centigrade

Default values represent standard operating conditions for most systems.

The B6000 system control has up to fifteen separate displays that have the capability to give system status or allow the user to program new data. Here are examples of six:

SPECIFICATIONS

FEATURES

Options

• T- 2

Metasys™ interface board allows for seamless integration with Johnson Controls’ energy management system.

• T- 3

Modbus interface for use with Honeywell™, Landis & Staefa™ and other Modbus energy management systems.

• T-10

Selecset™ (night setback) reduces system temperature during up to six off-peak periods each day. This feature also allows for lead-lag programming when using multiple boilers.

The B6000 Boiler Management System is comprised of a Boiler Monitor

Module for each boiler, and one System Control Unit for each system.

System Control Boiler Monitor

• T-11

Modem option provides monitoring and programming via telephone.

• T-12

Surge suppressor for 125V applications

• T-13

Surge suppressor for 260V applications

• T-14

Low-temperature control for remote sensing such as heat pump applications

•

INPUT

100

RAYPAK MODULATION

HEAVY

LOAD

MED

LOAD

LIGHT

LOADNOLOAD

LIGHT

LOAD

MED

LOAD