Raypak 4001 Parts List

Page 1
COMMERCIAL MODELS: 2100 THRU 4001
CATALOG NO. 9300.65
ffective: 08-03-10
E Replaces: 03-17-10
RAYPAK ILLUSTRATED PARTS LIST
MODEL SIZES: 2100, 2500, 3001, 3500 & 4001 MODEL TYPES: H, W, WH, N & NH
DATES OF MANUFACTURE: 9-01-84 THRU CURRENT EXCEPT AS NOTED. MODEL TYPE: H4 3-01-87 THRU CURRENT MODEL TYPE: N 9-1-84 THRU 12-31-89 MODEL TYPE: W3 1-1-99 THRU CURRENT MODEL TYPE: WH1, WH2 & WH3 1-1-01 THRU CURRENT MODEL TYPE: H6 9-1-84 THRU 12-31-08
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS.
MODEL TYPE DESIGNATIONS
NEW
H2 Ta H3 Tb H4 Tc H6 Tx WH1 WT WH2 THWS WH3 – N TIP
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO. 9001.10
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
OLD
(805) 278-5300 Fax (800) 872-9725
Litho In U.S.A.
Part No. 240469
Page 2
5-J
1-J
2-J
3-P
6-C
2-S
4-C
15-H
3-H
3-C
4-H
12-H
5-H
1-R
2-B
3-B
4-B
1-C
1-B
6-H
1-S
7-H
13-H
2-H1-M
3-J
2-C
5-C
3-M
9-H
8-H
2-R
2-H
10-H
3-H
3-C
5-C
11-H
3-M
4-M
16-H
2-C
11-H
12-H
1-P
4-P
7-P
6-P
2-P
2
Page 3
CALL
10040053100300520012NOITPIRCSEDTUO
BBURNER TRAY**
1-B Burner Tray w/Burners (Sea Level)* 001897F 001898F 001899F 001900F 001901F
Burner Tray w/o Burners (Sea Level)* 001902F 001903F 001904F 001905F 001906F
F119100F019100F909100F809100F709100tiKnwoddloH/recapSrenruBB-2
04/64850353/64850303/64850352/64850312/648503renruBB-3
4
-B Burner Orifice Nat. (Sea Level)* #17 350791F/21 350791F/25 350791F/30 350791F/35 350791F/40 Burner Orifice Pro. (Sea Level)* #36 351053F/21 351053F/25 351053F/30 351053F/35 351053F/40
CCONTROLS
1-C Manual Reset Adjustible High Limit 240°F Max 007144F 007144F 007144F 007144F 007144F
Manual Reset Adjustible High Limit 200°F Max 008081F 008081F 008081F 008081F 008081F Auto Reset Adjustible High Limit 180°F Max 006445F 006445F 006445F 006445F 006445F Auto Reset Adjustible High Limit 200°F Max 012546F 012546F 012546F 012546F 012546F
F290400F290400tatslauDteseRotuA
F290400F290400F290400tatslauDteseRlaunaM
Auto Reset Adjustible High Limit 240°F Max 007141F 007141F 007141F 007141F 007141F
F293700F293700F293700F293700F293700)3H(egatS2rellortnoC F
067600F067600F067600F067600F0676003WegatS2rellortnoC
F957600F957600F957600F957600F9576003WegatS4rellortnoC A/NA/NA/NA/NA/N)2H(rellortnoC A/NA/NA/NA/NA/N)2WN(rellortnoC
Controller (H6 See B3 Chart)
A/NA/NA/NA/NA/N)5B/W2H(rellortnoC
Controller Modulating (B-40/B-41) Digital 013293F 013293F 013293F 013293F 013293F
F241700F241700F241700F241700F241700hctiwSwolFC-2
F202600F202600F202600F202600F202600ffOtuCretaWwoLC-3
4-C Thermostat Economaster (TTD) 003609F 003609F 003609F 003609F 003609F
5-C Flow Switch Paddle (McDonnel Miller) 004079F 004079F 004079F 004079F 004079F
F620010F620010F620010F620010F620010)ocaT(elddaPhctiwSwolF
F576400F576400F576400F576400F576400lortnoCIIretsamonocEC-6
TRAHCTNEMECALPEREVLAVSAGEESSEVLAVSAGG
H HEAT EXCHANGER
1-H Heat Exch Assy-Cast Iron 2 Pass 001912F 001913F 001914F 001915F 001916F
Heat Exch Assy-Brass 2 Pass 001917F 001918F 001919F 001920F 001921F Heat Exch Assy-Cast Iron 2 Pass Cupro 001927F 001928F 001929F 001930F 001931F Heat Exch Assy-Brass 2 Pass Cupro 001932F 001933F 001934F 001935F 001936F Heat Exch Assy-Cast Iron 1 Pass 001922F 001923F 001924F 001925F 001926F
F630010F630010F630010F630010F630010ssaP2norItsaCredaeHtelnIH-71
F730010F730010F730010F730010F730010ssaP2ssarBredaeHtelnI
2-H Outlet Header Cast Iron 2 Pass 001966F 001966F 001966F 001966F 001966F
Outlet Header Brass 2 Pass 001967F 001967F 001967F 001967F 001967F 3-H Inlet or Outlet Header Cast Iron 1 Pass 001968F 001968F 001968F 001968F 001968F 4-H Return Header Cast Iron 2 Pass 001969F 001969F 001969F 001969F 001969F
Return Header Brass 2 Pass 001970F 001970F 001970F 001970F 001970F
F149100F049100F939100F839100F739100eldnuBebuTH-5 F649100F549100F449100F349100F249100)N(elkciNorpuCeldnuBebuT F159100F059100F949100F849100F749100ebuTegnahcxEtaeHH-6
Heat Exchange Tube Cupro Nickle (N) 001952F 001953F 001954F 001955F 001956F
F169100F069100F959100F859100F759100tiKelffaBH-7 F269100F269100F269100F269100F269100tiKtloBdutSH-8 F450100F450100F450100F450100F450100teksaGredaeHH-9
10-H Adapter Inlet or Outlet Cast Iron (2 Pass) 002088F 002088F 002088F 002088F 002088F
Adapter Inlet or Outlet Brass (2 Pass) 002087F 002087F 002087F 002087F 002087F 15-H Adapter Inlet Brass (1 Pass) 002638F 002638F 002638F 002638F 002638F
F993500F993500F993500F993500F993500)ssaP1(ssarBteltuOretpadAH-61
11-H Adapter Inlet or Outlet Brass (2 Pass) N 002089F 002089F 002089F 002089F 002089F
F198500F198500F198500F198500F198500)ssaP2(teksaGretpadAH-21
230008230008230008230008230008)ssaP1(teksaGretpadA
833053833053833053833053833053.D.O"2/llleWrosneSH-31
733053733053733053733053733053.D.O"8/5lleWrosneS
14-H Well Retaining Clip (Not Shown) 300203 300203 300203 300203 300203 *FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY OR SERVICE OUTLET. **REPLACEMENT BURNER TRAYS ARE BUILT FOR SEA LEVEL, NATURAL GAS APPLICATIONS UNLESS OTHERWISE SPECIFIED AT THE TIME THE ORDER IS PLACED.
3
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C
ALL
1
0040053100300520012NOITPIRCSEDTUO
J
J-BOX
A/NA/NA/NA/NA/N5B,3B/w6H,2HDII.orP/.taNxoB-JJ-1
F
091600F091600F091600F658200F6582003HDII.orP/.taNxoB-J
F
738200F738200F738200F538200F5382004H,1WDII.orP/.taNxoB-J
F
558200F558200F558200F458200F4582002WDII.orP/.taNxoB-J
F
656600F656600F656600F556600F5566003WDII.orP/.taNxoB-J
F
768200F768200F768200F758200F758200NDII.orP/.taNxoB-J
J
-Box Nat.C2 H2,H6w/B3,B5 W1,W2 H4(Not Shown) N/A N/A N/A N/A N/A A
/NA/NA/NA/NA/N)nwohStoN(0006Brof6H2CtaNxoB-J
A
/NA/NA/NA/NA/N)nwohStoN(3H2C.taNxoB-J
A
/NA/NA/NA/NA/N)nwohStoN(N2C.taNxoB-J
J
-Box Nat.IRI H2,H6 w/B3,B5,W1,W2(Not Shown) N/A N/A N/A N/A N/A A
/NA/NA/NA/NA/N3HIRI.taNxoB-J
A
/NA/NA/NA/NA/N)nwohStoN(3WIRI.taNxoB-J
A
/NA/NA/NA/NA/N)nwohStoN(0006Brof6HIRItaNxoB-J
A
/NA/NA/NA/NA/NNIRI.taNxoB-J
F
335600F335600F335600F335600F335600remrofsnarTJ-2
F
163700F163700F163700F163700F163700)nwohStoN(IRI&2CrotareneGkrapS
F
773700F773700F773700F773700F773700DIIV42TSPSyaleRJ-3
F
090800F090800V42TDPDyaleR
F
342310F342310F342310F342310F342310CN/ONV021TDPDyaleR
F
541800F541800F541800F541800F541800)nwohStoN(2CV021TDPSyaleR
851006851006851006851006851006)nwohStoN(IRIV021TDPDyaleR
4-J Contactor 3 PST 24V IID/IRI N (Not Shown) 600543F 600543F 600543F 600543F 600543F
F445006F445006F445006F445006F445006)nwohStoN(N2CV42TSP3rotcatnoC F970800F970800F970800F970800F970800hctiwSelggoTJ-5
M MISCELLANEOUS
F557700F557700F557700F457700F457700)4H,6H,3H,2H(ISP06VRPM-1 F957700F957700F957700F957700F857700)N,3W,2W,1W(521VRP F213210F213210F957700F957700F957700)HW(521VRP F413210F313210F313210F313210F522700051VRP F078250F078250F078250F078250F078250tiKgnimileDM-2 F502700F502700F502700F502700F502700)6H,4H,3H,2H(eguaGP&TM-3 F993700F993700F993700F993700F993700)4H,N,3W,2W,1W(eguaGP&T F909059F909059F909059F909059F909059eznorBetuloV/wpmuPM-4
A/NA/NA/NA/NA/NFBICetuloV/wpmuP
F651159F651159F651159F551159F551159)nwohStoN(rotoMtneVrewoPM-5 F851159F851159F851159F851159F851159)nwohStoN(tleBevirDrotoMtneVrewoPM-6 F061159F061159F061159F951159F951159)nwohStoN(naFegrahcsiDtneVrewoPM-7
8-M Power Vent Shaft/Bearing Assy. (Not Shown) 951161F 951161F 951162F 951162F 951162F
F305500F305500F305500F305500F305500)nwohStoN(draoBCPtneVrewoPM-9 F334600F334600F334600F334600F334600)nwohStoN(rosneSeulFtneVrewoPM-01
PPILOT
F480200F480200F480200F480200F480200DII.taNtoliPP-1 F580200F580200F580200F580200F580200DII.orPtoliP
F680200F680200F680200F680200F680200IRI2C.taNtoliP 255006255006255006255006255006DII.taNecifirOtoliPP-2 498006498006498006498006498006DII.orPecifirOtoliP 255006255006255006255006255006IRI&2C.taNecifirOtoliP
B818400B818400B818400B818400B818400DII.orP&.taNlortnoCnoitingIP-3
F953700F953700F953700F953700F953700IRI,2C.taNlortnoCnoitingI
F107800F107800F107800F107800F107800lortnoCnoitingIesaB
F207800F207800F207800F207800F207800)etelpmoc(2ClortnoCnoitingI 748503748503748503748503748503tekcarBgnitnuoMtoliPP-4
310004310004310004310004310004)htgneLyficepS(ebuTtoliPP-5 938460938460938460938460938460eriWrotingIP-6
B366200B366200B366200B366200B366200eriWnoisneTiHP-7
RREFRACTORY
F579100F479100F379100F279100F179100tiKyrotcarfeRR-1
F089100F979100F879100F779100F679100tiKreniateRyrotcarfeRR-2
SSHEET METAL
1-S Drafthood Top Assy (Includes Flue Collector) 002079F 002080F 002081F 002082F 002083F
F636200F636200F636200F636200F636200latemteehSxoB-JS-2
F308700F308700F308700F308700F308700IRI,2ClatemteehSxoB-J
4
Page 5
E
RVICE REPLACEMENT PARTS PART
W902) CONTROLLER NO.
A/N)209W(rellortnoCteseRroodtuO A/NrosneSpmeTroodtuO A/NrosneSretaW A/N)1-3B()J449M(rotoM A
/N)2-3B()J449M(rotoM
A/NretemoitnetoP A/N)1-3B(hctiwSdnEyrailixuA A/N)2-3B(hctiwSdnEyrailixuA
944006rotautcA
F541800V021TDPD-yaleR
B
B33AA ((WW996644)) AAQQUUAATTRROOLL
F
908400rellortnoCteseRroodtuO
F898006rosneSpmeTroodtuO
F998006rosneSretaW 620056lleBmralA 420056hctiwSecneliS
F526056cedIV021TDPDyaleR
F
626056cedIV021TDPDyaleR
F
541800V021TDPSyaleR
F090800V42TDPSyaleR
F206056V021TDPDyaleR
F336056hctiwSrelioBdaeL
F060056hctiwSffO/nOniaM
F335600remrofsnarT
BB33CC ((ZZGG5500)) CCEENNTTRRAA
F01840005GZrellortnoCteseRroodtuO
F57900635HTeludoMlortnoC
F6790061FZeludoMlortnoC
F779006rosneSpmeTroodtuO
F879006rosneSretaW 620056lleBmralA 420056hctiwSecneliS
F526056cedIV021TDPSyaleR
F626056cedIV021TDPDyaleR
F986056cedIV42TDPSyaleR
F607056)metsySrelioB3(cedIV42TDPP3yaleR
F857056)metsySrelioB3(cedIV42TDP4yaleR
F707056)metsySrelioB3(cedIV021TDP4yaleR
F090800)mralA(V42TDPSyaleR
F336056)srelioB2(hctiwSrelioBdaeL
F957056)srelioB3(hctiwSrelioBdaeL
F335600remrofsnarT
F060056hctiwSffO/nOniaM
BB33 SSEERRVVIICCEE RREEPPLLAACCEEMMEENNTT PPAARRTTSS
PPAARRTT
BB33 ((WW990022)) CCOONNTTRROOLLLLEERR
N
NOO..
5
Page 6
TRAPLLAC
OUT GAS VALVE NUMBER 2100 2500 3001 3500 4001 2100 2500 3001 3500 4001
GGAS VALVES
Manual "B" Valve 1/8" 007195F1111111111
1
1
F339700"2/1
-1
ev
l
aV"
A"launaM
M
anual "A" Valve 2" 600043111111
1
111
1
1670006"2/1
-2
ev
l
a
V
"
A"launaM
Pressure Regulator Nat. 3/8" 004060F111111
1111
Pressure Regulator Pro. 3/8" 004061F111111
1111
P
ressure Regulator Nat. 2" 600036 1 1 1* 1* 1* 1* Pressure Regulator Pro. 2" 003604F 1 1 1* 1* 1* 1* Pressure Regulator Nat. 2-1/2" 600078 111 111 Pressure Regulator Pro. 2-1/2" 003614F 111 111
11
F5904002/1
-1
evlaV
ffO/
nO
ot
uA
1
1F690400"2evlaVffO/nOotuA
Gas Valve Body 2" 600453 2* 2* 2 2 2* 2* 2 2
2
2
454006"2/1-2
yd
oBevlaV
s
a
G
1
1
336006"2/1-1.taNevlaVsaG
.
b
mo
C
1
1396006"4/1-1.orPevlaVs
aG
.bmo
C Comb. 2-Stage Valve Nat. 1-1/2" 600850 Comb. 2-Stage Valve Pro. 1-1/4" 601095 Pilot Valve 120V 600154 # # # # # # Pilot Gas Valve 24V 60056211###1
1### Actuator, On/Off 011908F 1* 1* 1 1 1 2* 2* 2 2 2 Actuator, Modulation 600449 1 1 1 1 1 Actuator, 2-Stage 600458 Actuator, B-3/B6000 600900
* Gas Pressure Switch Low 007187F1111111111
Gas Pressure Switch High 007188F 1* 1* 1 1 1 1* 1* 1 1 1
*Lube/Cock Valve 2" 600327 2 2 2 2 2 2 2 2
22
823006"2/1
-2
evlaVkcoC/eb
uL
* * Gas Vent Valve 1" 011914F1111 1111
11
845006"4/1-1evlaVtneVsaG
*
*REQUIRED FOR IRI MODELS
# UNITS MAY BE BUILT WITH EITHER A 24V OR A 120V PILOT GAS VALVE
1H
W
,
1
W
,4H
2
H
W
,
2
W
,
H
N
,2H
6
Page 7
T
R
A
P
LLA
C
OUT GAS VALVE NUMBER 2100 2500 3001 3500 4001 2100 2500 3001 3500 4001
GGAS VALVES
Manual "B" Valve 1/8" 007195F 1 1 1 1
111111
Manual "A" Valve 1-1/2" 007933F 1 1
11
1
1
34000
6
"2evl
a
V
"
A
"launaM
111111
1
1
670
00
6"2/1-2evlaV"A
"la
u
n
aM
Pressure Regulator Nat. 3/8" 004060F1111
1
11111
Pressure Regulator Pro. 3/8" 004061F 1 1 1 1
111111 Pressure Regulator Nat. 2" 600036 1* 1* 1* 1* 1* 1* Pressure Regulator Pro. 2" 003604F 1* 1* 1* 1* 1* 1* Pressure Regulator Nat. 2-1/2" 600078 1 1 1 1 1 1 Pressure Regulator Pro. 2-1/2" 003614F 111 111
11F590400
2/1
-1evlaVffO/
nO
ot
uA
1
1F690400"2evlaVffO/nOotuA
22
*
2
*
2
2
2
*2
*23540
06
"2
yd
oBevla
Vsa
G
2
2
454006"2/1-2ydoBevlaVsaG Comb. Gas Valve Nat. 1-1/2" 600633 Comb. Gas Valve Pro. 1-1/4" 600693 Comb. 2-Stage Valve Nat. 1-1/2" WH3 600850 1 1 Comb. 2-Stage Valve Nat. 2" H3/W3 601363 1 1 Comb. 2-Stage Valve Pro. 1-1/4" 601095 1 1
###451006V021evlaVtoliP
##112650
06
V42evlaVsaGtoli
P
#11111
1
1
1
*
1*1
111*1*1F8
09110
ffO/nO,rotautcA
944006noitaludoM,rotautcA
111
*1*185
4006egat
S-2,rotautc
A
1
1
1110090060006B/3-B,rotautcA
* Gas Pressure Switch Low 007187F 1 1 1 1
111111
Gas Pressure Switch High 007188F 1* 1* 1 1 1 1* 1* 1 1 1
222222
22723
006
"2
evlaV
kcoC/ebuL
*
2
2823006"2/1
-2
evlaVkcoC/ebu
L
*
111111
11F419110
"1ev
laVtneVsaG
*
11
845006"4/1
-1
evlaVtneVsaG
*
*REQUIRED FOR IRI MODELS
# UNITS MAY BE BUILT WITH EITHER A 24V OR A 120V PILOT GAS VALVE
6
H
3
HW,3
W
,3
H
7
Page 8
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