Page 1
COMMERCIAL and POOL
MODELS: 302A THROUGH 902A
CATALOG NO. 9300.751
Effective: 03-24-08
Replaces: 03-12-07
MODEL SIZES: 302A, 402A, 502A, 652A, 752A & 902A
MODEL TYPES: HI DELTA H, W, WH & P
DATES OF MANUFACTURE: 03-01-05 THROUGH 12-31-06
RAYPAK REPLACEMENT PARTS
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
(805) 278-5300 Fax (800) 872-9725
Litho In U.S.A.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10
Page 2
Page 3
HEAT EXCHANGER DETAIL
BURNER ASSEMBLY DETAIL
Page 4
CONTROL BOX DETAIL
FRONT SWITCH DETAIL
Page 5
CALL
OUT DESCRIPTION 302A 402A 502A 652A 752A 902A
B BURNER ASSEMBLY
1-B Burner Ass
y
w/Burners 009717F 009718F 009719F 009720F 009721F 009722F
2-B Burner Mountin
g
Ass
y
009723F 009724F 009725F 009726F 009727F 009728F
3-B Burner 007442F 007442F 007442F 007442F 007442F 007442F
4-B Seal Gasket 007443F 007443F 007443F 007443F 007443F 007443F
5-B Manifold U
pp
er N/A N/A 007444F 007444F 007444F 007445F
6-B Manifold Lower 007446F 007447F 007448F 007449F 007450F 007451F
7-B Manifold Lower S
p
lit 008920F 008917F N/A N/A N/A N/A
8-B Burner Orifice Natural 1.9 mm 351414 / 6 351414 / 8 351414 / 10 351414 / 13 351414 / 15 351414 / 18
Burner Orifice Propane # 57
351442 / 6 351442 / 8 351442 / 10 351442 / 13 351442 / 15 351442 / 18
C CONTROLS
1-C Manual Hi Limit 100-240F 007144F 007144F 007144F 007144F 007144F 007144F
Manual Hi Limit 100-200F Max 008081F 008081F 008081F 008081F 008081F 008081F
Manual Hi Limit 40-180F Max Pool 009554F 009554F 009554F 009554F 009554F 009554F
2-C Ad
j
. Auto Hi Limit 100-240F 007141F 007141F 007141F 007141F 007141F 007141F
Ad
j
. Auto Hi Limit 40-180F Max 006445F 006445F 006445F 006445F 006445F 006445F
5-C Remote A
q
uastat(Tankstat)(B-2
)
007148F 007148F 007148F 007148F 007148F 007148F
Remote A
q
uastat(Tankstat) 2-Stage(B-3) 007392F 007392F 007392F 007392F 007392F 007392F
Remote A
q
uastat(Tankstat) 2-Stage(B-9) 007392F 007392F 007392F 007392F 007392F 007392F
6-C Controller 2-Sta
ge(
B-4) 007393F 007393F 007393F 007393F 007393F 007393F
Controller 2-Sta
ge(
B-6) 007392F 007392F 007392F 007392F 007392F 007392F
Controller On/Off
(
B-20) 006445F 006445F 006445F 006445F 006445F 006445F
7-C Controller On/Off
(
B-28) Digital Tekmar 009729F 009729F 009729F 009729F 009729F 009729F
Controller 2-Sta
ge(
B-26 / 27) Digital Raypak 009861F 009861F 009861F 009861F 009861F 009861F
Controller 4-Sta
ge(
B-21 / 23) Digital Raypak 009862F 009862F 009862F 009862F 009862F 009862F
15-C Sensor Outdoor Air Ra
yp
ak 010786F 010786F 010786F 010786F 010786F 010786F
16-C Sensor Water Ra
yp
ak 010787F 010787F 010787F 010787F 010787F 010787F
8-C Controller Ra
y
Temp(B-25
)
010252F 010252F 010252F 010252F 010252F 010252F
9-C Sensor Return Tem
p
erature RayTem
p
009506F 009506F 009506F 009506F 009506F 009506F
17-C Sensor Outdoor Air Ra
y
Tem
p
010788F 010788F 010788F 010788F 010788F 010788F
10-C Tem
p
Controller Pool (not shown
)
003346F 003346F 003346F 003346F 003346F 003346F
11-C Flow Switch 007142F 007142F 007142F 007142F 007142F 007142F
12-C Economaster II Control 004675F 004675F 004675F 004675F 004675F 004675F
13-C Switch Air Pressure
(
Vent
)
007158F 007158F 007158F 007158F 007158F 007158F
14-C Switch Air Pressure Differential
(
Blower
)
008171F 008171F 008171F 008171F 008171F 008171F
F FAN
1-F Blower Combustion Air 007413F 007413F 007414F 007414F 007414F 007414F
2-F Air Shutter 009618F 009618F 009618F 009618F 009618F 009618F
3-F Intake Flan
ge(
TruSeal
)
009697F 009697F 009697F 009697F 009697F 009697F
4-F Hose Duct 6" 007420F 007420F 007420F 007420F 007420F 007420F
5-F Filter Media 8 x 8 009730F 009730F 009730F 009730F 009730F 009730F
G GAS VALVES
1-G Main Valve Gas Manual A 1-1/4"
(
IRI
)
N/A N/A 007190F 007190F 007190F 007190F
2-G Valve Gas Manual A 3/4" 007421F 007421F 007421F 007421F 007421F 007421F
3-G Bleedle Valve 1/4" 007422F 007422F 007422F 007422F 007422F 007422F
Bleedle Valve 1/8" 007423F 007423F 007423F 007423F 007423F 007423F
4-G Combination Gas Valve On/Off Nat 3/4" 007424F 007424F 007424F 007424F 007424F 007424F
Combination Gas Valve On/Off Pro 3/4" 007425F 007425F 007425F 007425F 007425F 007425F
5-G Switch Low Gas Pressure w/o Bracket
(op
tional) 007187F 007187F 007187F 007187F 007187F 007187F
6-G Switch Hi
g
h Gas Pressure w/o Bracket (optional) 007188F 007188F 007188F 007188F 007188F 007188F
7-G Solenoid Gas Valve 008407F 008407F N/A N/A N/A N/A
8-G Vent Valve
(
IRI
)
N/A N/A 600224 600224 600224 600224
9-G Valve Gas Manual B
(
IRI
)
N/A N/A 007195F 007195F 007195F 007195F
10-G Valve On/Off
(
IRI
)
N/A N/A 004094F 004094F 004094F 004094F
H HEAT EXCHANGER
1-H Heat Exch Ass
y
Cast Iron 007452F 007453F 007454F 007455F 007456F 007457F
Heat Exch Ass
y
Brass 007458F 007459F 007460F 007461F 007462F 007463F
Heat Exch Ass
y
Cast Iron w/Pump Hdr 008852F 008853F 007466F 007467F 007468F 007469F
Heat Exch Ass
y
Brass w/Pump Hdr 008854F 007471F 007472F 007473F 007474F 007475F
Heat Exch Ass
y
Cast Iron Cupro Nickel 007476F 007477F 007478F 007479F 007480F 007481F
Heat Exch Ass
y
Brass Cupro Nickel 007482F 007483F 007484F 007485F 007486F 007487F
Heat Exch Ass
y
Cast Iron w/Pump Hdr Cupro Nickel 007488F 007489F 007490F 007491F 007492F 007493F
Heat Exch Ass
y
Brass w/Pump Hdr Cupro Nickel 008855F 007495F 007496F 007497F 007498F 007499F
2-H Inlet/Outlet Header Cast Iron 007500F 007500F 007500F 007500F 007500F 007500F
Inlet/Outlet Header Brass 007501F 007501F 007501F 007501F 007501F 007501F
3-H Return Header Cast Iron 007502F 007502F 007502F 007502F 007502F 007502F
Return Header Brass 007503F 007503F 007503F 007503F 007503F 007503F
4-H Return Pum
p
Header Cast Iron 007504F 007504F 007504F 007504F 007504F 007504F
Return Pum
p
Header Brass 007505F 007505F 007505F 007505F 007505F 007505F
5-H Tube Bundle 007506F 007507F 007508F 007509F 007510F 007511F
Tube Bundle Cu
p
ro Nickel 007512F 007513F 007514F 007515F 007516F 007517F
6-H Heat Exchan
g
e Tube 007518F 007519F 007520F 007521F 007522F 007523F
Heat Exchan
g
e Tube Cupro Nickel 007524F 007525F 007526F 007527F 007528F 007529F
7-H Stud Bolt Kit 007536F 007536F 007536F 007536F 007536F 007536F
Stud Bolt Kit w/Pum
p
Header 007537F 007537F 007537F 007537F 007537F 007537F
8-H Header Gasket 800001B 800001B 800001B 800001B 800001B 800001B
9-H Baffle Kit "H" 009804F 009805F 009806F 009807F 009808F 009809F
Baffle Kit "WH" and "P" 007530F 007531F 007532F 007533F 007534F 007535F
10-H Sensor Well 007211F 007211F 007211F 007211F 007211F 007211F
11-H Well Retainin
g
Cli
p
300203 300203 300203 300203 300203 300203
Page 6
CALL
A209A257A256A205A204A203NOITPIRCSEDTUO
XOB LORTNOCJ
1-J Control Box 009731F 009731F 009732F 009732F 009732F 009733F
2-J I
g
F473700F473700F473700F473700F473700F473700lortnoC noitin
I
g
F750900F750900F750900F750900F750900F750900teseR launaM htiw lortnoC noitin
3-J Printed Circuit Board CPW 009626F 009626F 009626F 009626F 009626F 009626F
5-J Rela
y
DPDT 24VAC (K1 & K2
)
009688F 009688F 009688F 009688F 009688F 009688F
6-J Rela
y
3PDT 120VAC (K3
)
009689F 009689F 009689F 009689F 009689F 009689F
F741700F741700F741700F741700F741700F7417002U draoB tiucriC detnirPJ-7
8-J Printed Circuit Board Status Li
g
F698700F698700F698700F698700F698700F698700sth
F494700F494700F494700F494700F494700F494700AV 001 remrofs
narTJ-9
10-J Time Dela
y
F129800F129800F129800F129800F129800F129800rotcatnoC
11-J Automatic Shut Down Breaker Switch 3 AMP 007380F 007380F 007380F 007380F 007380F 007380F
F278600F278600F278600F278600F278600F278600rekcoR
hctiwS ffO/nOJ-21
13-J Momentar
y
F146500F146500F146500F146500F146500F146500hctiwS
14-J Terminal Block
(
3 Space
)
007382F 007382F 007382F 007382F 007382F 007382F
15-J Switch Mt
g
Panel 009628F 009628F 009628F 009628F 009628F 009628F
M MISCELLANEOUS
1-M Flow Switch Paddle 010026F 004079F 004079F 004079F 004079F 004079F
F847700F912700F812700F712700F074700F074700ISP 03 VRPM-2
F122700F122700F643700F022700F022700F02270
0 ISP 54 VRP
F222700F222700F222700F222700F222700F222700 ISP 06 VRP
F322700F322700F322700F322700F322700F
322700 ISP 57 VRP
F422700F422700F422700F219110F219110F219110 ISP 521 VRP
F522700F522700F522700F522700F5
22700F522700 ISP 051 VRP
3-M Delimin
g
F078250F078250F078250F078250F078250F078250tiK
4-M T & P Gau
ge(H)
007205F 007205F 007205F 007205F 007205F 007205F
T & P Gau
ge(W)
007399F 007399F 007399F 007399F 007399F 007399F
5-M Inte
g
ral Pump 4" Im
p
F692900F692900F692900F692900F692900F692900relle
Inte
g
ral Pump 4-1/4 Im
p
F448400F448400F448400F448400A/NA/Nrelle
6-M Pum
p
A/N6477006477006477006477006477002100 ocaT FBIC enilnI
Pum
p
A/N7477007477007477007477007477002100 ocaT RB enilnI
7-M Pum
p
Cartrid
g
A/NF351159F351159F351159F351159F3511592100 ecaT e
8-M Pum
p
A/NF947800F947800F947800F947800F9478002100 ocaT teksaG
9-M Thermostatic Converter divertin
g
valve Sparco 009076F 009076F 009077F 009077F 009077F 009078F
10-M Gasket divertin
g(
Pool
)
009079F 009079F 009080F 009080F 009080F 009081F
F429800F429800F429800F429800F429800F429800zo 8.2 tnalaeS VTRM-11
F557500F557500F557500F557500F557500F
557500zo 01 tnalaeS VTR
12-M Sealant Ta
pe(gray) Sp
ecify Len
g
153008153008153008153008153008153008ht
F504800F504800F504800F504800F504800F504800ediW "1 noitalusnI xa
rfrebiFM-31
14-M Flue Exhaust Tee Seal Gasket 009734F 009735F 009735F 009736F 009736F 009736F
15-M Flue Exhaust Ada
p
ter Seal Gasket 009737F 009738F 009738F 009739F 009739F 009739F
16-M Intake Air Seal Gaskets
(
TruSeal
)
010028F 010028F 010028F 010028F 010028F 010028F
F749600F749600F749600F749600F749600F749600rebmahC noitsubmoC wodniWM-71
F535600F535600F535600F535600F
535600F535600rosneS emalFM-81
19-M I
g
F004700F004700F004700F004700F004700F004700 retin
20-M Touch-u
p
Paint (Green
)
750125 750125 750125 750125 750125 750125
Touch-u
p
Paint (Dark Gra
y)
750126 750126 750126 750126 750126 750126
21-M Si
g
ht Window Plu
g
008474F 008474F 008474F 008474F 008474F 008474F
22-M Gas Manifold Grommet 3/4" NPT 010778F 010778F 010778F 010778F 010778F 010778F
A/NA/NTPN "4/1-1 temmorG dlofinaM saGM-32 010779F 010779F 010779F 010779F
SNOITPOO
F822700F822700F822700F822700F822700F822700ffO
-tuC retaW woL rof rosneS etomeRO-1
F751700F751700F751700F751700F751700F751700 draoB CP ffO tuC retaW
woLO-2
3-O Momentar
y
F146500F146500F146500F146500F146500F146500hctiwS
YROTCARFERR
1-R Refractor
y
Kit(All Panels
)
007401F 007402F 007403F 007404F 007405F 007406F
2-R Refractor
y
Front Panel (2 Panels
)
007407F 007408F 007409F 007410F 007411F 007412F
3-R Refractor
y
Blanket 009863F 009864F 009865F 009866F 009867F 009868F
Page 7
CALL
A209A257A256A205A204A203NOITPIRCSEDTUO
LATEMTEEHSS
1-S Jacket To
p
F547900F447900F347900F247900F147900F047900
2-S U
p
F647900F647900F647900F647900F647900F647900 lenaP lortnoC tnorf
U
p
F747900F747900F747900F747900F747900F747900 wodniW /w lenaP lortnoC tnorf
3-S U
pp
F357900F257900F157900F057900F947900F847900lenaP tekcaJ sseccA lortnoC re
F957900F857900F757900F657900F
557900F457900lenaP tekcaJ tnorF rewoLS-4
5-S Access Panel I
g
F496900F496900F496900F496900F496900F496900rosneS/retin
F567900F467900F367900F267900F167900F067900lenaP
tekcaJ raeR rewoLS-6
7-S U
pp
F667900F667900F667900F667900F618900F618900lenaP tekcaJ ediS tfeL re
8-S U
pp
er Ri
g
F767900F767900F767900F767900F718900F718900lenaP tekcaJ ediS th
F867900F867900F867900F867900F867900F867
900lenaP revoC ekatnI riAS-9
F177900F177900F177900F077900F077900F967900lenaP revoC tsuahxE eulF raeRS-
01
F477900F477900F477900F377900F377900F277900lenaP revoC tsuahxE eulFS-11
12-S Lower Corner Su
pp
orts Front and Rear 009775F 009775F 009775F 009775F 009775F 009775F
13-S Center Su
pp
F052010F942010F842010F742010F642010F542010 lenaP tro
14-S Left & Ri
g
ht Heat Exchanger Su
pp
F152010F152010F152010F152010F152010F152010 tro
15-S Air Intake Ada
p
F677900F677900F677900F677900F677900F677900laeSurT lenaP ret
16-S Su
pp
F287900F187900F087900F977900F877900F777900latnoziroH tro
17-S Su
pp
ort Assy Controls and Flue Exhaust 009886F 009886F 009783F 009783F 009783F 009783F
18-S Flue Collector To
p
009784F 009785F 009786F 009787F 009788F 009789F
F097900F097900F097900F097900F097900F097900 lenaP sseccAS-91
20-S Access Panel w/Pum
p
009791F 009791F 009791F 009791F 009791F 009791F
21-S Pum
p
F176200F176200F176200F176200F176200F176200revoC
F297900F297900F297900F297900F297900F297900latemteehS
xoB lortnoCS-22
23-S Controller Mountin
g
F896900F896900F896900F896900F896900F896900lenaP
24-S Filter Mountin
g
F397900F397900F397900F397900F397900F397900lenaP
F647010F647010F647010F647010F647010F647010dooH tneV r
iA ekatnIS-52
A/NA/NA/NA/NF788900F788900munelP rewolBS-62
F130010F130010F130010F030010F030010F920010ren
iateR teksaG tsuahxE eulFS-72
F177010F077010F967010F867010F767010F667010lenaP raeR rebmahC noitsubmoCS
-82
29-S Base Ass
y
010754F 010755F 010756F 010757F 010758F 010759F
GNITNEVV
597010597010597010497010497010397010kcatS roodtuOV-1
F797900F797900F797900F697900F697900F5979
00eeTtsuahxE eulFV-2
3-V Flue Exhaust Tee Ca
p
009798F 009799F 009799F 009800F 009800F 009800F
4-V Flue Exhaust Ada
p
F308900F308900F308900F208900F208900F108900 ret
Page 8
www.raypak.com
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