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Raypak
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266
Parts List
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Replacement Instructions Manual
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User Manual
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Raypak 266 Parts List

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Page 1
COMMERCIAL MODELS: 202,266,332,402,516 & 602
CATALOG NO. 9300.30 Effective: 09-21-07 Replaces: 02-08-07
MODEL SIZES: 202, 266, 332, 402, 516 & 602 MODEL TYPES: T,Tb, Tc, Td, WT, THWS, TIP & TIPR
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
(805) 278-5300 Fax (800) 872-9725
Litho In U.S.A.
RAYPAK ILLUSTRATED PARTS LIST
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO. 9001.10
Page 2
2
Page 3
CALL
y
y
y
)
y
)
(
(
(T)
)
(
)
)
ge(TB)
)
)
(
)
y
y
y
y
y
y
y
y
g
g
g
3
OUT DESCRIPTION 202 266 332 402 516 602
B BURNER TRAY
1-B Burner Tra
Burner Tra
2-B Burner Tra
Burner Tra
3-B Burner Spacer/Holddown Bracket Kit N/A N/A N/A N/A N/A N/A
5-B Burner Orifice Nat. #48
Burner Orifice Pro.#57
C CONTROLS
1-C Auto Hi Limit Fixed 2-C Manual Hi Limit (THWS, TIP
Auto Reset Dualstat Adj. Auto Hi Limit (TB, TD, TIPR
Controller 2-Sta 3-C Flow Switch (TD, TIP, TIPR 4-C Low Water Cut-Off (Not Shown 5-C Thermostat Economaster 003609F 003609F 003609F 003609F 003609F 003609F 6-C Flow Switch Paddle 004079F 004079F 004079F 004079F 004079F 004079F
G GAS VALVES H HEAT EXCHANGER
1-H Heat Exch Assy Brass 1 1/4" N/A N/A N/A
Heat Exch Ass
Heat Exch Ass
Heat Exch Ass
Heat Exch Ass
Heat Exch Ass
Heat Exch Ass
Heat Exch Ass
Heat Exch Ass 2-H Inlet/Outlet Header Brass 1 1/4" N/A N/A N/A
4-H Return Header Brass 1 1/4" 003160F 003160F 003160F
7-H Tube Bundle 1 1/4" 001563F 001563F 003236F
8-H Heat Exchan
Heat Exchan
13-H Well Retainin
*FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY OR SERVICE OUTLET.
w/Burners (Sea Level)* N/A N/A N/A N/A N/A N/A w/o Burners (Sea Level)* N/A N/A N/A N/A N/A N/A w/Burners (Sea Level w/o Burners (Sea Level
Sea Level)* 350077/12 350077/16 350077/20 350077/24 350077/31 350077/36
Sea Level)* 350083/12 350083/16 350083/20 350083/24 350083/31 350083/36
600791 600791 600791 600791 600791 600791
007144F 007144F 007144F 007144F 007144F 007144F
WT, TC
uC "2 eldnuB ebuT
e Tube 002752F 002752F 002753F 002753F 002754F 002754F
600464 600464 600464 600464 600464 600464
007141F 007141F 007141F 007141F 007141F 007141F
600887 600887 600887 600887 600887 600887 007142F 007142F 007142F 007142F 007142F 007142F 006202F 006202F 006202F 006202F 006202F 006202F
SEE GAS VALVES REPLACEMENT CHART
19200"2 ssarB redaeH teltuO/telnI
19200PIT ssarB redaeH teltuO/telnI
29200"2 ssarB redaeH nruteR
150100F150100F150100tiK tloB dutSH-01
A/NA/N* A/NA/N*
A/NA/NA/NA/N"2 norI tsaC A/NA/NA/NA/N"2 ssarB A/NA/NA/NA/NrdH pmuP/w norI tsaC A/NA/NA/NA/NrdH pmuP/w ssarB A/NA/NA/NA/NPIT rdH pmuP/w norI tsaC A/NA/NA/NA/NPIT rdH pmuP/w ssarB A/NA/NA/NA/NPIT orpuC norI tsaC A/NA/NA/NA/NPIT orpuC ssarB
A/NA/NA/NA/N"2 norI tsaC redaeH teltuO/telnIH-3
A/NA/NA/NA/NPIT norI tsaC redaeH teltuO/telnI
A/NA/NA/NA/N"2 norI tsaC redaeH nruteRH-5
A/NA/NA/NA/NpmuP norI tsaC redaeH nruteRH-6
A/NA/NA/NA/NA/NA/NtiK elffaBH-9
63/01210313/01210342/01210302/01210361/01210321/012103renruBB-4
F319200F319200F319200F3
F619200F619200F619200F6
F229200F229200F229200F2
F429200F429200F429200F429200pmuP ssarB redaeH nruteR
F465100F465100F265100F265100"2 eldnuB ebuT F642300F642300F442300F442300PIT orp
F657200F657200F557200F557200PIT orpuC ebuT e
F150100F150100F150100F B100008B100008B100008B100008B100008B100008teksaG redaeHH-11 F112700F112700F112700F112700F112700F112700lleW rosneSH-21
302003302003302003302003302003302003pilC
Page 4
CALL
OUT DESCRIPTION 202 266 332 402 516 602
J J BOX
1-J J Box Nat/Pro Std
(
From 7/80
)
002682F 002682F 002682F 002682F
J Box Nat IID
(
From 7/80
)
002684F 002684F 002684F 002684F 002684F 002684F
J Box Pro IID, Lockout
(
From 7/80
)
002686F 002686F 002686F 002686F 002686F 002686F
2-J J Box C2 N&P
(
From 7/80)(Not Shown
)
002411F 002411F 002411F 002411F 002411F 002411F
J Box C3 N&P (From 7/80)(Not Shown
)
002690F 002690F 002690F 002690F 002690F 002690F
J Box IRI N&P
(
From 7/80)(Not Shown
)
N/A N/A
3-J J Box C-1
(
Not Shown
)
N/A N/A N/A N/A N/A N/A
A/NA/NA/NA/NA/NA/N 1-D xoB J A/NA/NA/NA/NA/NA/N9-E/8-E xoB J
F335600F335600F335600F335600F335600F33560
0 AV 04 remrofsnarTJ-4
Spark Generator
(
Not Shown
)
007361F 007361F 007361F 007361F 007361F 007361F
Amplifier Flame Rectification Complete (Not Shown
)
008092F 008092F 008092F 008092F 008092F 008092F
5-J Rela
y
F773700F773700F773700F773700F773700F773700TSPS
Rela
y
SPDT C2 (Not Shown
)
650117 650117
Relay DPDT IRI (Not Shown
)
600158 600158 600158 600158 600158 600158
6-J To
gg
F970800F970800F970800F970800F970800F970800hctiwS el
M MISCELLANEOUS COMPONENTS
1-M PRV 30 PSI (TD
)
007217F 007217F 007217F 007217F 007217F 007217F
PRV 60 PSI (T, TB, TC
)
007220F 007220F 007220F 007220F 007220F 007220F
PRV 125 PSI (WT, THWS, TIP, TIPR
)
008091F 011912F 011912F 011912F 011912F 011912F
2-M Delimin
g
F968250F968250F968250F968250F968250F968250tiK
3-M T&P Gauge(T, TB, TD
)
007205F 007205F 007205F 007205F 007205F 007205F
T&P Gauge(WT, THWS, TIP, TIPR
)
007399F 007399F 007399F 007399F 007399F 007399F
4-M Integral Pump (Not Shown
)
F448400F448400F448400F448400roodnI
P PILOT
R REFRACTORY
1-R Refractor
y
F799000F799000F699000F699000F599000F599000tiK
2-R Refractor
y
F726100F726100F726100F726100F726100F726100tiK reniateR
S SHEETMETAL
A/NA/NA/NA/NA/NA/NpoT tekcaJS-1 A/NA/NA/NA/NA/NA/NrotcelloC eulFS-2
3-S Door Ass
y
N/A N/A N/A N/A N/A N/A
F248100F248100F248100rdH "4/1 1 lenaP sseccAS-4
F348100F348100F348100F348100rdH "2 lenaP sseccAS-5 F448100F448100F448100F448100rdH "2 lenaP sseccAS-6 F276200F276200F276200F276200revoC lortnoCS-7
A/
NA/NA/NA/NrevoC evlaV saGS-8
F176200F176200F176200F176200revoC pmuPS-9
A/NA/NA/NA/NA/NA/NlatemteehS xoB JS-01
V VENTING
1-V Stackless Top Kit
(
Outdoor
)
N/A N/A N/A N/A N/A N/A
2-V Draft Hood (Indoor
)
N/A N/A N/A N/A N/A N/A
(
SEE PILOT REPLACEMENT CHART
)
4
Page 5
Fig. #9437
5
Page 6
CALL
OUT DESCRIPTION 202 266 332 402 516 602
PPILOT
C-1 RA890F TORCH IGN (Before 7-80) Not Shown
1-P Pilot
Nat 002803F 002803F 002803F 002803F 002805F 002805F
Pilot Pro 002804F 002804F 002804F 002804F 002806F 002806F
2-P Pilot Orifice Nat 600529F 600529F 600529F 600529F 600529F 600529F
Pilot Orifice Pro 600528F 600528F 600528F 600528F 600528F 600528F
3-P Thermocou
p
le 600003 600003 600003 600003 600003 600003
4-P S
p
ark Generator 007361F 007361F 007361F 007361F 007361F 007361F
5-P Pilot Mountin
g
Bracket N/A N/A N/A N/A N/A N/A
6-P Pilot Tube
(Sp
ecifyLength
)
400013 400013 400013 400013 400013 400013
C-2 RA890F/C3 RA890H IGN (Before 7-80) Not Shown
1-P Pilot Nat 002807F 002807F 002807F 002807F 002808F 002808F
Pilot Pro 002811F 002811F 002811F 002811F 002812F 002812F
2-P Pilot Orifice Nat 600529F 600529F 600529F 600529F 600529F 600529F
Pilot Orifice Pro 600528F 600528F 600528F 600528F 600528F 600528F
3-P I
g
nition Control 007359F 007359F 007359F 007359F 007359F 007359F
4-P Pilot Mountin
g
Bracket N/A N/A N/A N/A N/A N/A
5-P Pilot Tube
(Sp
ecifyLength
)
400013 400013 400013 400013 400013 400013
C2 RA890F/C3 RA890H IGN (After 7-80) Not Shown
1-P Pilot Nat 002065F 002065F 002065F 002065F 002236F 002236F
Pilot A/NA/NA/NA/NA/NA/NorP
2-P Pilot Orifice Nat 600552 600552 600552 600552 600552 600552
Pilot
Orifice Pro 600148F 600148F 600148F 600148F 600148F 600148F
3-P I
g
nition Control 007359F 007359F 007359F 007359F 007359F 007359F
4-P Pilot Mountin
g
Bracket 304462F 304462F 304462F 304462F 304666F 304666F
5-P I
g
nition Rod 650554 650554 650554 650554 650554 650554
6-P Pilot Tube
(Sp
ecifyLength
)
400013 400013 400013 400013 400013 400013
7-P Hi Tension Wire 002663B 002663B 002663B 002663B 002663B 002663B
D-1 A100S IGN (Before 7-80) Not Shown
1-P Pilot
A/NA/NA/NA/NA/NA/NtaN
Pilot Pro 002829F 002829F 002829F 002829F N/A N/A
2-P Pilot Orifice Nat N/A N/A N/A N/A N/A N/A
Pilot Orifice Pro N/A N/A N/A N/A N/A N/A
3-P Thermocou
p
le N/A N/A N/A N/A N/A N/A
4-P I
g
nition Control N/A N/A N/A N/A N/A N/A
5-P Pilot Mountin
g
Bracket 303609F 303609F 303609F 303609F 303612F 303612F
6-P Pilot Tube
(Sp
ecifyLength
)
400013 400013 400013 400013 400013 400013
7-P I
g
nitor Wire N/A N/A N/A N/A N/A N/A
6
Page 7
CALL
OUT DESCRIPTION 202 266 332 402 516 602
E8/E9 G60 IGN (Before 7-80) Not Shown
1-P Pilot
Nat
(
E8/E9
)
N/A N/A N/A N/A 002832F 002832F
Pilot Pro
(E8)
N/A N/A N/A N/A N/A N/A
2-P Pilot Orifice Nat
(
E8/E9
)
N/A Use 1-P N/A Use 1-P
Pilot Orifice Pro
(E8)
N/A N/A N/A N/A N/A N/A 3-P Sensor Probe 600560F 600560F 600560F 600560F 600560F 600560F 4-P Sensor Cable 600561F 600561F 600561F 600561F 600561F 600561F
6-P I
g
nition Control 600559F 600559F 600559F 600559F 600559F 600559F
7-P Circuit Breaker
(
E9 Onl
y)
N/A N/A N/A N/A N/A N/A
8-P Pilot
Mountin
g
Bracket 303608F 303608F 303608F 303608F 303612F 303612F
9-P Pilot
Tube
(Sp
ecifyLength
)
400013 400013 400013 400013 400013 400013
STD/C591 IGN
1-P Pilot Nat 002001F 002001F 002001F 002001F 002412F 002412F
Pilot Pro 002002F 002002F 002002F 002002F 002413F 002413F
2-P Pilot Orifice Nat 003901F 003901F 003901F 003901F 600552 600552
Pilot Orifice Pro 003902F 003902F 003902F 003902F 600148 600148
3-P Thermocou
p
le 600003 600003 600003 600003 600003 600003
4-P I
g
nitor Standin
g (
Piezo
)
N/A N/A N/A N/A N/A N/A
5-P I
g
nition Control 600017F 600017F 600017F 600017F 600017F 600017F
6-P Pilot Mountin
g
Bracket 303731F 303731F 303731F 303731F 303612F 303612F
7-P Pilot Tube
(Sp
ecifyLength
)
400013 400013 400013 400013 400013 400013
E-10/E-11 IGN (After 7-80)
1-P Pilot Nat 002003F 002003F 002003F 002003F 002234F 002234F
Pilot Pro, Lockout Nat 002003F 002003F 002003F 002003F 002235F 002235F
2-P Pilot Orifice Nat 600811 600811 600811 600811 600552 600552
Pilot Orifice Pro, Lockout 004308F 004308F 004308F 004308F 600894 600894
3-P I
g
nition Control Nat 004817B 004817B 004817B 004817B 004817B 004817B
4-P I
g
nition Control Pro, Lock 004818B 004818B 004818B 004818B 004818B 004818B
5-P Pilot
Mountin
g
Bracket 304580F 304580F 304580F 304580F 304666 304666
6-P Pilot Tube
(Sp
ecifyLength
)
400013 400013 400013 400013 400013 400013
7-P Hi
Tension
Wire 002663B 002663B 002663B 002663B 002663B 002663B
7
Page 8
TR
8
PLLAC
G GAS VALVES
* * * Pressure Regulator Nat. 1/8" 600217 1 1 1 1 1 1 * Pressure Regulator Pro. 1/8" 003568F 1 1 1 1 1 1 * Pressure Regulator Nat. 1" 007932F 1 1 1 1 1 1 * Pressure Regulator Pro 1" 003570F 1 1 1 1 1 1
iP* Mod Valve 85 - 210°F 1/2" N/A Mod Valve 85 - 210°F 3/4" N/A
Mod Valve 120 - 240°F 1/2" N/A 1 Mod Valve 120 - 240°F 3/4" N/A 1 1 Mod Valve 120 - 240°F 1" N/A 1 2 2 Mod Valve 110 - 170°F 3/4" N/A Mod Valve 110 - 170°F 1" N/A Mod Valve 150 - 210°F 3/4" N/A Mod Valve 150 - 210°F 1" N/A Mod Valve 140°F Max 1/2" N/A 1 Mod Valve 140°F Max 3/4" N/A
oC C C
oC C
oC
C
* Gas Pressure Switch Low 007187F 1 1 1 1 1 1 * Gas Pressure Switch High 007188F 1 1 1 1 1 1 * REQUIRED FOR IRI MODELS
RCSED STRAPTUO
evlaV "B"
launaM
b
m
utcA*
saG*
s
aG noitanibmo
a
G noitanibmoC
noitanibmo
anibmoC
,rota
vlaV
ega
noitanibmo
tS-2
gatS-2
ffO
/nO ,rotautcA*
B e
4/3 .orP evlaV saG noitanibmo
"4/3 .orP )DII( evlaV saG noitanibm
1 .taN )DII( evlaV saG
evla
V egatS-2 noitanibm
II evla
V egatS-2 noit
N D
aV
"1 .taN DII evlaV egatS-2 noitanibmoC
evlaV egatS-2 noitanibmoC
A
EBMUNNOITPI
R
202 266 332 402 516 602 202 266 332 402 516 602 202 266 332 402 516 602 202 266 332 402 516 602
F59
1700"8/1
A/N"1 F°012 - 58 evlaV doM
A/N"1 xaM F°041 evlaV doM 12 2
F868
400"2/1 .taN evlaV saG noitanibmoC
N"
0"
4/3 .orP .dtS evlaV egatS-2 noitanibmoC
"
N"4/3 .ta
"4/3 .orP DII evl
N
6
1
A/
F77840
/N"4/3 .taN .dtS /N
63110
854006e
054006ydo 764006ydoB evlaV saG*
TTC
1 2423006"1 evlaV kcoC/ebuL
1451006evlaV saG tol
1
11F390400"1 .taN evlaV 11
11A/N
1
1
22
T
11
1
22
2
111
1
1 11
11A
11
1A
111 1111A/
111A/
1
1
1
1
1A/N"1 .orP DII
11
11
1
1
1 2
1
11 1
1
11111111F009300"4/3 .taN )DII( evlaV s
11111
1
1 111A/N"1 .orP )DII( evlaV saG noitanibmoC
D
TB
1 2
1
11
1 111A/N"2/1 .orP evlaV saG noitani
1
1
1 1
1
1 11
1
1
1
1 1 1
221122F809110
22 111111F319110evlaV tneV saG*
1
1
1
1
11
Page 9
TRAPLLAC
9
REBMUNNOITPIRCSED STRAPTUO 202 266 332 402 516 602 202 266 332 402 516 602 332 402 516 602 332 402 516 602
G GAS VALVES
ebuL* * Pressure Regulator Nat. 1/8" 600217 1 1 1 1 1 1 1 1 * Pressure Regulator Pro. 1/8" 003568F 1 1 1 1 1 1 1 1 * Pressure Regulator Nat. 1" 007932F 1 1 1 1 1 1 1 1 * Pressure Regulator Pro 1" 003570F 1 1 1 1 1 1 1 1
Mod Valve 120 - 240°F 1/2" N/A Mod Valve 120 - 240°F 3/4" N/A Mod Valve 120 - 240°F 1" N/A
- 051 evlaV doM Mod Valve 150 - 210°F 1" N/A 122 Mod Valve 140°F Max 1/2" N/A Mod Valve 140°F Max 3/4" N/A Mod Valve 140°F Max 1" N/A Combination Gas Valve Nat. 1/2" 004868F 1 1 Combination Gas Valve Pro. 1/2" N/A 1 1 Combination Gas Valve Nat. 1" 004093F 1 1 1 1 1 1 1 1 1 1 Combination Gas Valve Pro. 3/4" N/A 1 1 1 1 1 1 1 1 1 1 Combination Gas Valve (IID) Nat. 3/4" 003900F 1 1 1 1 1 1 1 1 1 1 1 1 Combination Gas Valve (IID) Pro. 3/4" N/A 1 1 1 1 1 1 1 1 1 1 1 1 Combination Gas Valve (IID) Nat. 1" 004877F 1 1 1 1 1 1 1 1 Combination Gas Valve (IID) Pro. 1" N/A 1 1 1 1 1 1 1 1 Combination 2-Stage Valve Std. Nat. 3/4" N/A Combination 2-Stage Valve Std. Pro. 3/4" N/A Combination 2-Stage Valve IID Nat. 3/4" N/A Combination 2-Stage Valve IID Pro. 3/4" N/A Combination 2-Stage Valve IID Nat. 1" 601136 Combination 2-Stage Valve IID Pro. 1" N/A
saG*
* Gas Pressure Switch Low 007187F 1 1 1 1 1 1 1 1 * Gas Pressure Switch High 007188F 1 1 1 1 1 1 1 1
* REQUIRED FOR IRI MODELS
N"1 F°012 - 58 evlaV doM
854006egatS-2 ,rotautcA*
054006ydoB evlaV
WT THWS TIP TIPR
1A/N"2/1 F°012 - 58 evlaV doM
11A/N"4/3 F°012 - 58 evlaV doM
221A/
1A/N"4/3 F°071 - 011 evlaV doM
221A/N"1 F°071 - 011 evlaV doM
1A/N"4/3 F°012
11111111F591700"8/1 evlaV "B" launaM* 22222222423006"1 evlaV kcoC/
11111111451006evlaV saG toliP*
22222222F809110ffO/nO ,rotautcA*
22222222764006ydoB evlaV saG* 11111111F319110evlaV tneV saG*
Page 10
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