Congratulations on having bought a Raymarine S1000 Autopilot. This state-of-the-art
product is specifically designed to be easily integrated with your boat’s steering system, and
enable you to automatically control the steering.
S1000 Autopilot System
Existing hydraulic steering system
S100 Remote
S100 REMOTE
MODE
PILOT
STANDBY
Course
computer
GPS input
The S1000 requires
GPS data (SeaTalk or
NMEA compatible),
to operate correctly
Pump control
Autopilot
pump
Alarm signal
Safety
alarm
The S1000 Autopilot is intended for use in:
• HC5345, HC5347, HC5348, and HC5358 SeaStar steering systems.
• Systems with HC4600, HC4645, HC4647, HC4648, and HC4658, BayStar steering rams.
• Systems with Hynautic K6 steering rams.
SeaTalk® is a Registered Trademark of Ray marine
SeaStar® is a Reg istered Trad emark of Telef lex Incor porated
BayStar is a Trademark of Teleflex Incorporated
®
is a Registered Trademark of the National Marine Electronics Assocociation
NMEA
All other trademar ks used in this document are ackn owledged.
Before starting to install your S1000 Autopilot, please take time to read this guide. In particular, please take note of the safety and electromagnetic compatibility (EMC) information at the
end of this guide.
WARNING:
This product must be installed and operated in accordance with the
Raymarine instructions provided. Failure to observe this could
result in personal injury, damage to the boat and/or poor product
performance.
The installation procedures are described in a rational sequence, but because of variations in
boat design, space available etc, you may need to adapt the sequence to suit your particular
circumstances.
Before you start fitting your S1000 Autopilot, we recommend you:
• Unpack your S1000 Autopilot and check that all parts are present.
• Plan your S1000 Autopilot installation so that you fit the components in the best possible
locations.
Important note
The S1000 Autopilot must receive position information from a suitable GPS in
order to function correctly. GPS systems compatible with SeaTalk or NMEA or
both, are suitable. If you need advice as to which GPS to use, please contact
your Raymarine dealer.
Page 5
S1000 Autopilot Installation Guide3
What you need
Parts supplied
Elbow fitting, x 4
Autopilot Pump
Anti-vibration mounts x 2
Course Computer
S100 REMOTE
MODE
PILOT
STANDBY
S100 Remote & 2 x cradles
Lanyard
Straight fitting x 2
'T' fitting x 2
Nitrile gloves
Safety alarm
Belt clip assembly
High pressure
steering hoses
(x 2)
Wrench 12 mm AF x 19 mm AF
Drill 3.4 mm
Drain cups
Fill cups
Connector block
Low pressure
transparent
bleeding hose
1 pint (0.5 liter)
hydraulic fluid
Miscellaneous
cable ties
In-line power
switch
Power cable
Data cable
Ferrite
D7330-2
Page 6
4S1000 Autopilot Installation Guide
Tools & materials required
Pencil
Screwdriver,
No. 2 Pozidriv
Drill
Screwdriver,
medium,
flat blade
Countersink
bit
Screwdriver,
small,
flat blade
Absorbent,
disposable wipes
D7331-1
Page 7
S1000 Autopilot Installation Guide5
Planning
In order to make the installation as trouble free as possible, we strongly recommend you
spend adequate time planning the best locations for your autopilot components. This is
particularly important when considering the position of the autopilot pump, as hydraulic
hoses are supplied in fixed lengths, so there are some limitations on the positioning of the
autopilot pump with respect to the boat’s helm pump.
If you have internet access, please view the installation video on line at www.raymarine.com.
Before you disturb your hydraulic steering system, we strongly recommend that you consult
the manufacturer and read the steering system manuals.
Locating the course computer
5˚5˚
5˚5˚5˚5˚5˚5˚
At least 3 ft (1 meter)
D7552-1
Page 8
6S1000 Autopilot Installation Guide
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Locating autopilot pump
Autopilot pump to be lower
than helm pump.
Provide protection
from physical
damage.
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Do not fit in engine compartments, near
fuel tanks or in any other area where fuel
vapor is likely.
No sharp bends, kinks or
chafing of tube.
Mount pump location either
horizontally or with connector end up.
Do not mount pump with connector
end down.
Install in a dry location.
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S1000 Autopilot Installation Guide7
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Using the hydraulic hoses
Three, pre-assembled hydraulic hoses are supplied. Two of these are dark-colored, high
pressure steering hoses and the third is a transparent low-pressure hose.
The transparent hose is intended to help you check for air bubbles when bleeding the
system and must be used only to connect the autopilot pump reservoir to the lower
connector on the helm pump. It must NOT be used anywhere else in the system.
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8S1000 Autopilot Installation Guide
Sealing hydraulic joints
CAUTION:
Do not use sealing tape on any part of a hydraulic system, as this can
disintegrate and the resulting particles can cause blockages in the
hydraulic system.
Tapered thread
Thread for hose
connection
Note: The hydraulic fittings supplied with the autopilot pump have sealant preapplied to the tapered threads. You only need to apply sealant to any extra joints
you may obtain. The recommended sealant for doing this, is Loctite 542.
Do not apply sealant to
hose connection thread.
Installing tapered thread fittings
Hand tighten
1.
3.
CAUTION:
Do not exceed 13 ft/lbs (17.6 Nm) torque.
DO NOT EXCEED 2.5 TURNS in total, from
hand tight.
2.
CAUTION:
Do not exceed 13 ft/lbs
(17.6 Nm) torque.
1.5 turns
From hand tight, use a wrench to tighten the joint a
further 1.5 turns. This should make it leakproof.
D7545-1
To change the orientation of the joint to align it with the
hose, further tighten the joint, to a maximum of one further turn, until the joint is facing the required
direction.
D7546-1
Page 11
S1000 Autopilot Installation Guide9
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Installation procedures
1. Connecting the autopilot pump
O
Connecting the autopilot pump, sheet 1
WARNING:
Do not allow hydraulic fluid to come into contact with your skin.
Wear the protective nitrile gloves provided when working with
hydraulic fluid.
WARNING:
A sudden release of pressure from a hydraulic system could result in
personal injury. Before disconnecting any part of a hydraulic
steering system, safely release any pressure in accordance with the
manufacturer’s instructions.
WARNING:
The autopilot pump is not suitable for use in the vicinity of
engines, fuel tanks or in any other area where fuel vapor is likely
to be present.
CAUTION:
Do not use the transparent hose for connecting any part of the
steering system other than between the autopilot pump reservoir
and the lower connector on the helm pump.
1.2.
Secure the required hydraulic joints
(elbow or straight) into the autopilot
pump, as described under
tapered thread fittings.
Installing
Connect the hydraulic hoses to the
autopilot pump. Ensure the transparent
hose is connected to the reservoir
connector.
Starboard
connector
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Port
connector
Reservoir
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10S1000 Autopilot Installation Guide
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Connecting the autopilot pump, sheet 2
Connecting the autopilot pump, sheet 2
4.
Set steering to dead ahead
Set steering to dead ahead
3.
3.
and do not move it until
and do not move it until
instructed.
instructed.
Remove & retain the plug from the
Remove & retain the plug from the
5.
5.
helm pump lower connector, and
helm pump lower connector, and
drain the fluid into one of the cups
drain the fluid into one of the cups
provided. Discard the drained fluid in
provided. Discard the drained fluid in
accordance with local regulations.
accordance with local regulations.
4.
Remove & retain the helm pump
Remove & retain the helm pump
breather cap.
breather cap.
Label the port ram hose to aid future
Label the port ram hose to aid future
6.
6.
reassembly, then disconnect both ram
reassembly, then disconnect both ram
hoses & straight connectors from the
hoses & straight connectors from the
helm pump.
helm pump.
Using the Installing tapered thread fittings
Using the Installing tapered thread fittings
7.
7.
procedure, fit 'T' connectors to the helm pump
procedure, fit 'T' connectors to the helm pump
port and starboard connectors, and a straight
port and starboard connectors, and a straight
connector to the helm pump lower connector.
connector to the helm pump lower connector.
D7483-1
D7483-2
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S1000 Autopilot Installation Guide11
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Connecting the autopilot pump, sheet 3
Connect hydraulic steering hoses from
8.
autopilot pump Port and Starboard
Re-connect the ram hoses to the
9.
appropriate helm pump 'T' connectors.
connectors to the Port and Starboard
connectors on the helm pump, so that
Port connects to Port, and Starboard
connects to Starboard .
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10.
Connect the transparent hose from autopilot pump reservoir hose to the
straight connector at the helm pump lower connector.
to steering
ram
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This completes the connection of
the autopilot pump.
Now bleed the steering system.
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D7484-2
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12S1000 Autopilot Installation Guide
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2. Bleeding the steering system
WARNING:
Do not allow hydraulic fluid to come into contact with your
skin. Wear the protective nitrile gloves provided when
working with hydraulic fluid.
Connecting the autopilot pump will introduce air into the steering system, making it feel
‘spongy’ and ‘lumpy’ to operate. To return the steering system to smooth operation, use the
procedure given here to bleed the air from the system.
Bleed procedure, sheet 1
Top up the helm pump with hydraulic fluid.
1.
Loosen the autopilot
2.
pump bleed screw 2 full
turns.
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D7336-1
Page 15
S1000 Autopilot Installation Guide13
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Bleed procedure, sheet 2
3.
Using a suitable screwdriver, turn the
autopilot pump shaft so that the flat on the
shaft is toward the PORT side of the pump.
SLOWLY turn the wheel counter-clockwise and observe
4.
the bubbles in the transparent tube. Keep the helm
pump reservoir topped up while doing this. Keep
turning the wheel counter-clockwise until there are no
more bubbles i.e. so the hydraulic fluid in the
transparent tube is clear.
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D7339-2
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14S1000 Autopilot Installation Guide
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Bleed procedure, sheet 3
Using a suitable screwdriver, turn the autopilot
5.
pump shaft so that the flat on the shaft is toward
the starboard (STBD) side of the pump.
SLOWLY turn the wheel clockwise and observe the bubbles
6.
in the transparent tube. Keep the helm pump reservoir
topped up while doing this. Keep turning the wheel
counter-clockwise until there are no more bubbles i.e. so
the hydraulic fluid in the transparent tube is clear.
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S1000 Autopilot Installation Guide15
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Bleed procedure, sheet 4
Top up the hydraulic fluid.
7.
Correct fluid level
Helm pump
8.
Turn the autopilot pump bleed screw, fully clockwise, and hand-tighten it.
Replace the helm pump breather cap.
9.
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This completes the
bleed procedure.
Now secure the pump.
D7486-1
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16S1000 Autopilot Installation Guide
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3. Securing the pump
Securing the pump
2.
Place the pump at the intended
1.
location and mark holes for the
fixing screws.
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Drill two 1/8" (3.4 mm) pilot holes
for the fixing screws.
Countersink the pilot holes to prevent
3.
damage to the mounting surface.
Slide the anti-vibration mounts onto
4.
the pump bracket feet, then secure
the pump with the screws provided.
When the autopilot pump is
secure, fit the course computer.
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D7488-2
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S1000 Autopilot Installation Guide17
4. Fitting the course computer
Securing course computer
Mark holes for fixing screws.
1.
3.
Countersink the pilot holes to prevent
damage to the mounting surface.
2.
Drill two 1/8" (3.4 mm) pilot holes
for fixing screws.
Partially screw in the screws provided,
4.
then slot the course computer onto the
screws, and tighten screws.
The course computer is now secure.
D7338-1
Page 20
18S1000 Autopilot Installation Guide
5. Fitting miscellaneous items
Safety alarm
Locating
Securing
Mark holes for fixing screws.
1.2.
Countersink the pilot holes to prevent
3.
damage to the mounting surface.
4.
Drill two 1/8" (3.4 mm) pilot holes.
Secure the safety alarm with the
screws provided.
Fitting batteries in S100 Remote
2 x AAA batteries (supplied).
When replacing, use only high-quality
alkaline, AAA size batteries.
D7607-1
D7504-2
Page 21
S1000 Autopilot Installation Guide19
Fitting S100 Remote cradle
At fixed position
Mark holes for the fixing screws.
1.
Drill three 1/8" (3.4 mm) pilot
2.
holes for the fixing screws.
Countersink the pilot holes to
3.
prevent damage to the mounting
surface.
On belt clip
1.
2.
3.
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Secure the cradle.
To separate cradle from clip
D7683-1
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20S1000 Autopilot Installation Guide
In-line power switch
Locating
Fit the in-line power switch in a
readily-accessible location.
Securing
1.
3.
4.
5.
2.
Cut 11/16" (18 mm)
1
inch (5 mm)
/
5
maximum
Ensure the protrusion on the
switch barrel goes fully into
the mounting hole.
D7591-1
[
When all items have been fitted,
connect up the system electrics.
Page 23
S1000 Autopilot Installation Guide21
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6. Electrical connections
Overview
Summary
WARNING:
Before making electrical connections to any part of the S1000
system, ensure the power source for the system is switched off.
Course Computer
RF ground
In-line power switch
Port
See Diagram A
See Diagram B
Autopilot
Pump
Data
cable
NMEA Spur
Alarm
SeaTalk
See Diagram B
See Diagram C
& Diagram D
See Diagram C
See Diagram C
D7522-1
Page 24
22S1000 Autopilot Installation Guide
Connecting wires
When you need to join wires, use the either the supplied Scotchlock connectors or terminal
block, as appropriate.
Note:
Scotchlock connectors are suitable for joining thin, data wires. They are NOT suitable for
connecting the safety alarm.
S1000 Autopilot Grounding
The S1000 Autopilot system requires an RF ground connection to be made, to ensure
complete conformance with the EU regulations requirements AFTER installation. The RF
ground connection is also essential to maintain the electromagnetic performance of the
system in all installations, regardless of local regulations requirements (world wide).
Failure to provide an RF ground when the S1000 Autopilot is installed could result in a
degraded electromagnetic performance and may affect the operation of the system.
D7547-1
The recommended MINIMUM requirement for an RF ground lead is:
• F lat, tinned copp er b rai d, 0.25 in ch ( 6.5 mm ) width minimu m. Equiv alent stranded wire
diameter 0.16 inch (4 mm)
If the boat does not have a ground plate, use the alternative method
shown in the following diagram, to connect the RF ground.
Boat hull
RF Ground Plate
Alternative method
Note: Use this method of connecting the terminal, ONLY if the boat does
not have an RF grounding plate.
When using this method, do NOT connect the terminal to any other point.
Course computer
S1000 Autopilot
Product Code: A18107
Product Code: A18107
0191
FCC ID PJ5S1000
IC: 4069B-S1000
Raymarine Ltd
Portsmouth PO3 5TD England
POWERPUMP
Now connect the power &
the autopilot pump.
D7539-2
Page 26
24S1000 Autopilot Installation Guide
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Diagram B: Connecting power & autopilot pump
Course computer
S1000 Autopilot
Product Code: A18107
0191
FCC ID PJ5S1000
IC: 4069B-S1000
Raymarine Ltd
Portsmouth PO3 5TD England
POWERPUMP
12 V
Power supply
10 A fuse
Black
In-line
power switch
Integral
Red
Brown
Blue
Integral
ferrite
Autopilot pump
Now make the necessary
Data Cable connections.
D7541-1
Page 27
S1000 Autopilot Installation Guide25
Diagram C: Connecting the Data Cable
Course Computer
GPS requirement
The S1000 must receive GPS information to
function correctly. Use the Data Cable supplied,
to connect the Course Computer to a GPS, using
either of the following methods:
1. To a Raymarine GPS via SeaTalk connections.
2. To a Raymarine GPS via NMEA spur.
3. To a non-Raymarine GPS via NMEA spur.
NMEA connector (not
Clip ferrite to
Data Cable,
as close to
the connector
as possible
Data
cable
NMEA Spur
When connecting NMEA data from an external source, always
connect via the NMEA spur on the Data Cable. Do NOT connect
NMEA data from an external source directly to the connector on
the Course Computer.
For details of the NMEA Spur
connections, refer to Diagram D
supplied), from GPS
Each time power is applied to an S1000 Autopilot connected to a
Raymarine GPS (via NMEA or SeaTalk), the S1000 will set the GPS
filtering to WEAK.
Connector
Purple
White
block
Red
Black
Yellow: SeaTalk Data
Red: SeaTalk +12 V
Black: SeaTalk 0 V
If you want to connect to an external SeaTalk system, ensure each of these
SeaTalk wires connects to the wire of the same color in the external system.
When you have completed the electrical connections,
secure the wires at the Course Computer.
Safety
alarm
SeaTalk
D7549-1
Page 28
26S1000 Autopilot Installation Guide
Diagram D: NMEA connections
Course Computer
Using with Raymarine GPS
If a Raymarine GPS (such as the Raystar 120 or 125)
is to be connected to the S1000 Autopilot via NMEA,
NMEA in and out, +ve and -ve lines must all be
the
correctly connected.
Each time power is applied to an S1000 Autopilot
connected to a Raymarine GPS (via NMEA or SeaTalk),
the S1000 will set the GPS filtering to WEAK.
Data
cable
NMEA Spur
SeaTalk & safety
alarm
connections
(see Diagram C)
NMEA
Connector
Pin 1
Pin 2
Pin 3
Pin 5
CAUTION:
Before making any changes to the Data Cable,
disconnect it from the Course Computer.
If it is more convenient to connect the NMEA spur to the GPS
without using the NMEA connector, you can remove the
connector and prepare the cable end as appropriate for your
preferred method of connection. Refer to the wire identification
table below, as necessary
This completes the installation procedure. Now carry out the
(below).
Post installation
procedures
Page 30
28S1000 Autopilot Installation Guide
7. Post installation
When you have completed the installation of your S1000 Autopilot, use the following
procedures to:
• First carry out the
the system for leaks, then
• Carry out the
the steering in the correct direction, and to set up the autopilot correctly.
Manual checks
With autopilot power off, turn the wheel from hard over port, to hard over starboard. If the
steering operates satisfactorily and turns in the correct direction, proceed with the other post
installation checks.
If the steering feels uneven and/or less responsive than it was before you installed your S1000
Autopilot, you may need to bleed the entire steering system. To do this, use the purge
procedure at the following web address:
below, to check the the steering operation and check
Autopilot checks & setup
procedures below, to check the autopilot operates
Ensure all hydraulic joints are secure, then turn
1.
the wheel to port. When the hard over point is
reached, continue turning to port to pressurize the
port lines, until the safety valve releases. At this
point, the fluid in the port lines will be at
maximum pressure and the wheel has a 'lumpy'
feel when turned further to port.
With the port lines at maximum pressure, check
2.
the port lines for leaks, paying particular
attention to the joints.
If a leak occurs, turn the wheel to starboard to
release the pressure, then repair the leak and
repeat steps 1 & 2.
Continue on sheet 2
D7502-1
Page 31
S1000 Autopilot Installation Guide29
Check for leaks (sheet 2)
3.
Turn the wheel to starboard, and when the hard
over point is reached, continue turning to
starboard to pressurize the starboard lines, until
the safety valve releases. At this point, the fluid in
the starboard line will be at maximum pressure
and the wheel has a 'lumpy' feel when turned
further to starboard.
4.
With the starboard lines at maximum pressure,
check the starboard lines for leaks, paying
particular attention to the joints.
If a leak occurs, turn the wheel to port to release
the pressure, then repair the leak and repeat
steps 3 & 4.
5.
After 24 hours, re-check the steering system to
ensure there are still no hydraulic fluid leaks.
D7550-1
Autopilot checks & setup
WARNING:
Before switching on power to the course computer, make
sure that personnel are clear of the steering gear and
outboard motor(s), and that the boat is securely moored.
1. Switch on power to the S1000 system.
2. Carry out the
Checking direction of turn - sheet 1
Before casting off, check that the S1000 operates the boat's steering system in the correct
direction:
At the S100 Remote, hold down STANDBY for 2
1.
seconds, to enter Setup mode.
Checking direction of turn
procedure (below).
SETUP
Continue on sheet 2
D7704-1
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30S1000 Autopilot Installation Guide
Checking direction of turn - sheet 2
2.
Hold down < and > in turn, and as each of these is pressed, ensure that the outboard
motor(s) turn(s) to give the correct direction of steer.
If the outboard motor(s) does/do not move correctly, DO NOT USE THE BOAT. At the
3.
S100 Remote, hold down STANDBY for 2 seconds to leave Setup mode and return to
Standby mode, then check that the S1000 components have been installed correctly. In
particular, check that the autopilot pump wiring and hydraulics are connected
correctly.
D7705-2
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S1000 Autopilot Installation Guide31
Specifications
System
Approved by: FCC (USA), CE (Europe), IC (Canada)
Autopilot pump
Current consumption: 4 A at 100 psi (69 kP), 7 A at 500 psi (3449 kP)
Dimensions: 6.5 in (165 mm) x 2.5 in (65 mm) x 3.2 in (82 mm)
Weight: 3 lbs (1.4 kg)
Course computer
Voltage: 10 V dc to 16 V dc
Current consumption: 4 A nominal, with autopilot pump running
Dimensions: 6.5 in (165 mm) x 6.7 in (170 mm) x 1.73 in (44 mm)
Data In/Out: SeaTalk, NMEA 0183
S100 Remote
Voltage: 3 V, supplied by two internal, ‘AAA’ batteries.
Dimensions: S100 Remote only: 101 mm x 60.5 mm x 35 mm
Shell Aero 4
Esso Univis N15
Chevron Aviation Fluid A
Mobil Aero HFA
Fluids meeting MIL H5606 specifications
Page 34
32S1000 Autopilot Installation Guide
General Information
Safety notices
WARNING: Product ins tallation & operation
This equipment must be installed and operated in accordance with the Raymarine
instructions provided. Failure to do so could result in personal injury, damage to
your boat and/or poor product performance.
WARNING: Electrical safety
Make sure you have switched off the power supply before you start installing this
product.
Information
To the best of our knowledge, the information in this guide was correct when it went to press. However, Raymarine
cannot accept liability for any inaccuracies or omissions it may contain.
In addition, our policy of continuous product improvement may change specifications without notice. Therefore,
Raymarine cannot accept liability for any differences between the product and this guide.
EMC Installation Guidelines
All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational
marine environment.
Their design and manufacture conforms to the appropriate Electromagnetic Compatibility (EMC) standards, but
correct installation is required to ensure that performance is not compromised. Although every effort has been taken
to ensure that they will perform under all conditions, it is important to understand what factors could affect the
operation of the product.
The guidelines given here d escribe the conditions for optimum EMC performance, but it is recognized that it may not
be possible to meet all of these conditions in all situations. To ensure the best possible conditions for EMC
performance within the constraints imposed by any location, always ensure the maximum separation possible
between different it ems of electrical equipment.
For optimum EMC performance, it is recommended that wherever p ossible:
•Raymarine equipment and cables connected to it are:
•At least 3 ft (1 m) from any equipment transmitting or cables carrying radio signals e.g. VHF radios, cables
and antennas. In the case of SSB radios, the distance should be increased to 7 ft (2 m).
•More than 7 ft (2 m) from the path of a radar beam. A radar beam can normally be assumed to spread 20
degrees above and below th e radiating elem ent.
•The equipment is supplied from a separate battery from that used for engine start. Voltage drops below 10 V in
the power supp ly to our produ cts, and starte r motor transients, can cause the equ ipment to reset. This wil l not
damage the equipment, but may cause the loss of some information and may change the operating mode.
•Raymarine specified cables are used. Cutting and rejo ining these cables can compromise EMC performance and
must be avoided unless doing so is detailed in the installation manual.
•If a suppression ferrite is attached to a cable, this ferrite should not be removed. If the ferrite needs to be
removed during installation it must be reassembled in the same position.
Page 35
S1000 Autopilot Installation Guide33
Suppression Ferrites
The following illustration shows typical cable suppression ferrites used with Raymarine equipment. Always use the
ferrites supplied by Raymarine.
D3548-6
Connections to Other Equipment
If your Raymarine equipment is to be connected to other equipment using a cable not supplied by Raymarine, a
suppression ferrite MUST always be attached to the cable near the Raymarine unit.
Page 36
34S1000 Autopilot Installation Guide
Raymarine UK Ltd,
Quay Point ,
Northarb our Road
Portsmouth,
Hampshir e PO6 3TD,
United Kingdom.
Tel: +44 (0) 23 9269 3611
Fax: +44 (0) 23 9269 4642
www.raymarine.com
Raymarine Inc,
21, Manchester Street,
Merrimack,
New Hampshire 03054-4801
USA.
Tel: +1 603.881.5200
Fax: +1 603.864.4756
www.raymarine.com
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