Ravenheat RSF 100E, RSF 84E, RSF 100ET User Manual

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Page 1

ELECTRONIC IGNITION - AUTOMATIC MODULATING BOILER

FANNED COMBI

RSF 84E - RSF IOOE

RSF 84ET - RSF IOOET

WITHOUTTIMER

RSF 84E G.C. N

RSF 1OOE G.C. No 47 581 25A

NATURAL GAS (G 20) AND PROPANE (G 31)

Tested, certified and

service listed

Listed by The United Kingdom Water

Fitting Byelaws Scheme

WITH TIMER

RSF 84ET G.C. No 47 581 28A

RSF 1OOET G.C. No 47 581 26A

NATURAL GAS (G 20) AND PROPANE (G 31)

47 581 27A

INSTALLATION AND SERVICING INSTRUCTIONS

TO BE LEFT WITH USER

Technical and illustrative data are not binding and can be modified without prior notice.

The descriptions and illustrations in the present booklet are for guideline purposes only.

RAVENHEAT MANUFACTURING LTD., CHARTISTS WAY, MORLEY, LEEDS, LS27 9ET. - TELEPHONE (0113) 252 7007

Page 2

ELECTRONIC IGNITION - AUTOMATIC MODULATING BOILER.

FOR CENTRAL HEATING AND DOMESTIC HOT WATER

This new high efficient turbo-modulating boiler is designed to meet domestic hot water and central

heating requirements at super high efficiency, unheard of only a few years ago.

POSITION

The appliance is extremely versatile as it can be fitted in almost any room. The appliance is room sealed, there is no contact between combustion chamber and living accommodation. This guarantees maximum

safety and efficiency. Indeed, our depression/combustion front cover has been designed to fit achieving maximum air tight seal using screw down fasteners at 15 cm. This should not hinder service of the appliance, but does ensure maximum efficiency and safety - something which Ravenheat take great pride in.

Each boiler has been designed and manufactured in our modern plant to exacting IS0 9001 discipline, all boilers carry full CE marking of approval. Technical sales and commercial service are available throughout the UK. This product is guaranteed by Ravenheat Manufacturing, Chartist Way, Morley,

LEEDS, LS27 9ET. Telephone No 0113 2527007.

BASIC COMPONENTS - (See figure 1)

Guarantee is a full 12 months from date of purchase providing the appliance has been fitted in accordance with these instructions and relevant codes of practice.

MAJOR COMPONENTS

Gas valve with flame modulator. Variable head pump suitable for any type of central heating system. Main burner with flame stabiliser designed to operate under all thermal conditions. Double parallel heat exchanger which, for domestic hot water uses, the “countercurrent” system, offering high thermal exchange and durability. High reliability diverter valve with ethylene propylene diaphragm permitting primary fluid circulation in the boiler during D.H.W. supply. This gives maximum heat exchange, improved efficiency and exceptionally silent operation. Built in frost protection. Printed circuit board designed to connect to room stat and/or timer/frost stat. Aesthetically pleasing panels and controls. On/Off ball valves for shutting off gas central heating and domestic hot water circuits. Safety relief valve (for safety discharge).

Programmable 7 day module with digital display (optional model). All front panel controls not often used have been hidden. This achieves simplicity of operation with easy to clean panels.

COSHH - CONTROL OF SUBSTANCES HARMFUL TO HEALTH

IMPORTANT

This appliance contains materials that are indicated below.

It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when handling, where applicable, the pertinent parts that contain any materials that could be interpreted as being injurious to health and safety.

WARNING When installing the appliance, care should be taken to avoid any possibility of injury when

handling sheet metal parts.

GENERAL INFORMATION:

GLUES AND SEALANTS - exercise caution - if these are still in liquid form.

INSULATION PADS, CERAMIC FIBRE - may be harmful if inhaled, may be irritating to skin, eyes, nose and throat. When handling keep dust generation to a minimum, avoid inhaling and contact with skin or eyes, When disposing of the product keep dust generation to a minimum and ensure that parts are securely wrapped. When servicing avoid inhalation by using a vacuum cleaner or in conjunction with other tools.

After handling wash hands and other exposed parts.

RAVENHEAT use only high quality material for production of this product, in an effort to protect the

environment components should be re-cycled.

Page 3

SECTIONS:

3 4 5 6 7 8 9

11. 12

GENERAL LAYOUT

TABLE OF CONTENTS

INTRODUCTION DESIGN PRINCIPLES AND

OPERATING SEQUENCE TECHNICAL DATA GENERAL REQUIREMENTS

INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS

FAULT FINDING

ELECTRICAL SYSTEM DIAGRAM INSTALLATION INSTRUCTIONS FOR TWIN FLUE EXPLODED PARTS DIAGRAM LIST OF SPARE PARTS

PAGE

8 12 17

27 33 44 46 50 53 54

KEY

1 - Heat exchanger 3 - Burner 4 - Pilot burner 7 - Ignition board 9 - Ignition electrode

11 - Frame 12 - Modulating gas valve

15 - Heating control

16 - Hot water control

17- D.H.W. sensor

Water pressure switch (heating circuit)

18-

22 -

Overheat cut off thermostat Safety relief systems

23 -

Three way valve

24 -

Auto air vent valve

26 -

Air pressure switch

28 -

Circulation pump

29 -

Water pressure gauge

30 -

33 - Main switch 34 - C.H. Sensor 36 - Fan 37 - Expansion tank 38 - Sealed chamber 45 - Combustion chamber

50 - Flue gas exhaust hood 105 -Timer 106 - Air restriction ring

Page 4

OPERATING

Fig. 2

KEY

1 - Heat exchanger 2 - Heat exchanger for D.H.W. water 3 - Burner 4 - Pilot burner 5 - Air restriction ring 7 - Electronic ignition 9 - Ignition electrode

12 - Modulating gas valve 15 - Heating control 16 - Hot water control

17 - Low water pressure switch

18 - Overheat cut-off thermostat 20 - Gas service cock 21 - Compression ball valves 23 - Safety relief system 24 - Three way valve 25 - Flow regulator 26 - Auto air vent valve 27 - D.H.W. pressure switch giving priority 28 - Air pressure switch

- Circulating 30 - Water pressure gauge 36

- Fan 37

- Expansion tank 38

- Sealed chamber 60

- Elbow header 61

- Twin header 62

- Straight header

pump

Page 5

SECTION 1

1.1

I NTRODUCTION

The Ravenheat boiler is for the use of central and domestic hot water combined in one unit.

It is fitted with an automatic domestic hot water priority valve. A (winter/summer) selector switch is fitted to the left hand side of control panel. With the only (summer) position being for domestic hot water. position being for central heating with domestic hot water priority. The boiler is equipped with a front cover which can be

removed for servicing. The data badge with technical data is placed on the lower left

hand side of the frame.

2.2.6

2.2.7

switched off, the pressure switch returning to its rest mode.

Central heating mode

If the switch is positioned on with a demand for heat to supply radiators, etc. With heating circuit fully charged so as to operate the low water sensor device the boiler will start in the same way as domestic hot water mode but with slightly differing time delay in that it will start on minimum and remain at this level for about 1 minute, after which the flame will lift to its maximum setting as governed by a potentiometer range rates the heating circuit between maximum and minimum power.

1.2

Fig. 1 Illustrates the general layout of com-

ponents.

Fig. 2 Illustrates the operating principles described in section 2.

SECTION 2

2.1

DESCRIPTION OF CONTROL SYSTEM

AND SEQUENCE OF OPERATION

2.2

Domestic hot water mode

When the appliance is in rest mode with the

mains neon switch on. Switch the sum-

mer/winter switch in the position, mak-

ing sure the heating circuit is charged with

water (above 1 bar). When the domestic hot

water tap is turned on, the boiler will func-

tion in the following sequence:

2.2.1

The pump starts. The control board sensors. The fan operates via the pressure switch and

sends a signal back to the ignition board that the fan is running at maximum speed.

2.2.2

The spark ignition system is powered which

in turn commences the spark igniter to

operate and light the burner.

At this point the ignition board opens the first

step of the gas valve to light the pilot/burner.

2.2.3

When the electrode/sensor senses the sig-

nal of the pilot/burner, it opens the second

stage of the gas valve via the ignition board

on minimum power. Upon the second valve

opening the spark igniter stops.

2.2.4 From the minimum gas rate setting the boiler increases to the maximum permissible pressure over a period of 3 to 4 seconds and will remain at its maximum required power until its maximum regulated temperature.

2.2.5

When the domestic hot water tap is closed the diverter valve goes back into rest mode, the main burner is shut down along with the pilot/burner. The pump and fan are also

2.2.8

2.2.9

2.3

2.3.1

2.3.2

2.3.3

2.3.4

2.3.5

2.3.6

2.3.7

On the control panel are mounted two potentiometers (thermostats) these control the temperature. One is for domestic hot water and the other for heating.

The boiler is fitted with an anti-cycling device on the control board. This delays the boiler from re-firing over a 2.5 minute period when in heating mode. The domestic hot water will always take priority and is unaffected by the anti-cycling device.

GENERAL FUNCTION

Central Heating Mode

A potentiometer is installed on the electric circuit board permits regulation of the boiler to partial heating requirements, between the factory setting.

Air is drawn by the fan for combustion.

The fan also forces exhaust gas through the

flue to the outside, this creates a lesser

pressure in the sealed combustion chamber, thus sucking in combustion air, through

the inlet duct.

The boiler water temperature is automatically controlled by a built in thermostat.

Interior space temperature is set by the room thermostat to be installed in the heating system. The boiler already carries con-

nection terminals for this thermostat, as well as for a timeclock. The burner will continue to operate until it is stopped by the timer or one of the thermostats.

When the internal C.H. temperature sensor

intervenes the main burner shuts down. The fan stops but the pump continues to oper-

ate.

When the room thermostats intervene the

main burner shuts down. The fan stops and the pump turns off.

Page 6

2.4

2.4.1

2.4.2

2.4.3

2.4.4

2.4.5

Domestic hot water mode

The heat exchanger in the D.H.W. circuit is built into the main heat exchanger, and

domestic water is heated by converting the water in the central heating circuit. The transference of heat is very high because the two fluids-move in a counter direction flow to each other.

Switch 33 in the (winter) position. When a hot water tap is turned on a

diaphragm diverter valve excludes the central heating circuit, the boiler automatically modulates to maintain the domestic hot water at a constant temperature. Water temperature can be regulated using the D.H.W. thermostat located on the front control panel. When domestic hot water is being drawn

the main burner and pump perform as they

do during central heating except that the

burner is commanded by the D.H.W. ther-

mostat.

When D.H.W. is no longer called for the boil-

er automatically returns to the central heat-

ing mode.

Switch 33 in the (summer) position. The

boiler functions like an automatic gas hot

3.1

3.1.2

3.1.3

3.2.1

water heater. When D.H.W. is no longer required the main burner fan and pump immediately turn off.

This also takes place when switch 33 is on

(winter) if there is no demand for heat to the central heating system or until the room thermostat/time clock demands for heat to the central heating circuit.

SAFETY DEVICE

In both central heating and domestic hot water mode safe operating is ensured by:

- A differential pressure switch which shuts off the main burner if the fan stops or the flue or combustion air intake duct is obstructed. An overheat cut off thermostat set slightly higher than the high limit thermostat acts to turn off the burner to resetable “lockout” (Fig. 50) item 3. A safety valve fitted on the central heating circuit set at 43 psi (3 bar). A heating circuit (low water) pressure switch is set at 0.4 bar.

OVERALL DIMENSION

AVAILABLE PUMP HEAD

DIMENSIONS (mm)

PRESSUREDROP ACROSS APPLIANCE

Fig. 5

Page 7

SECTION

3 TECHNICAL DATA

TABLE 1

HEAT INPUT NET

NOMINAL

HEAT OUTPUT

NOMINAL

GAS RATE

AFTER 10 minutes

INLET PRESSURE BURNER PRESSURE

GAS CONTROL VALVE MAIN BURNER

RSF 84E(T) NATURAL GAS (G 20) I2H

max mid min 14.6 kW

max mid min

20 mbar max

mid min

SIT POLIDORO MOD/NP

26.9 kW (91,800 Btu/h)

20.0 kW

24.58 kW (83,880 Btu/h)

17.6 kW

11.5 kW

2.6 m

1.9 m3/h (67.1 ft3/h)

1.3 m3/h (45.9 ft3/h) (8.0 in w.g.)

8.1 mbar (3.2 in w.g.)

4.0 mbar

1.5 mbar (0.6 in w.g.) 837 TANDEM

(68,250 Btu/h) (49,800 Btu/h)

(60,060 Btu/h) (39,250 Btu/h)

(91 .8 ft3/h)

(1.6 in wg.)

MAIN BURNER INJECTORS N. 13X1.35

PILOT BURNER PILOT INJECTOR 0.27

ELECTRICAL SUPPLY POWER CONSUMPTION

EXTERNAL FUSE RATING INTERNAL FUSE RATING

DRY WEIGHT WATER CONTENT D.H.W. WATER CONTENT C.H.

GAS SUPPLY CONNECTION

FLOW CONNECTION C.H.

RETURN CONNECTION C.H.

INLET CONNECTION D.H.W. OUTLET CONNECTION D.H.W.

POLIDORO PA525F (MARKING) 2 HOLES

230V-50HZ

160W 3A 315mA - 2A - 4A (20mm to BS4265) 48 kg (106 Lbs)

0.5 Lts. (0.9 pints)

3.0 Lts. (5.3 pints) 15 mm compression isolating valve 22 mm compression isolating valve 22 mm compression isolating valve 15 mm compression isolating valve 15 mm compression

MAXIMUM PERMISSIBLE COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL

110 LITRES

SAFETY DISCHARGE PIPE

15 mm copper pipe

SEALED WATER SYSTEM C.H. SYSTEM

MAX PRESSURE 2.5 bar (35.6 p.s.i.)

MINIMUM WORKING PRESSURE 0.5 bar (7.35 p.s.i.)

8 LITRES EXPANSION VESSEL PRE-CHARGE-PRESSURE 0.5 bar (7.35 p.s.i.)

CENTRAL HEATING OPERATING TEMPERATURE MAX 85

MIN 45

DESIGN FLOW RATE 1057 I/h (236 gals) 20

C RISE

MINIMUM FLOW RATE C.H. 494 Lts/h (109 gals/h)

D.H.W. FLOW RATE 30

D.H.W. FLOW RATE 35

D.H.W. FLOW RATE 40oC rise

D.H.W. TEMPERATURE

D.H.W. PRESSURE

C rise 11.7 I/min (2.6 gals/min)

C rise 10.1 I/min (2.24 galslmin)

8.8 l/min (1.96 galsimin) 10 oC inlet temperature

max 65 oC min 35

max 10 bar (147 p.s.i.) min 0.8 bar (11.8 psi.)

To obtain 95% heat input 1.0 bar (14.5 p.s.i.)

D.H.W. MINIMUM FLOW RATE 3 I/m (0.66 gals/min)

FLUE OUTLET NOM. DIA. 100 m/m specially supplied with boilers

DESTINATION: AT - DK - FI - IE - IT - PT - ES - SE - CH - GB

FLUE TYPE - C12 - C32 - C

CATEGORY I

Nominal Efficiency

Efficiency at 30% Load

NOX 2

91.4% NET

88.1% NET

Page 8

TECHNICAL DATA

TABLE 2

HEAT INPUT NET NOMINAL

HEAT OUTPUT NOMINAL

GAS RATE

AFTER 10 minutes

INLET

PRESSURE

BURNER P

RESSURE

GAS CONTROL VALVE MAIN BURNER

RSF lOOE(T) NATURAL GAS (G 20) I 2H

max mid min

max mid

min

max mid min

20 mbar max

min SIT

POLIDORO MOD/NP

32.79 kW

22.79 kW

13.96 kW

29.66 kW

20.3 kW

11.2 kW

3.2 m

2.3 m3/h

1.4 m

(8.0 in wg.)

12.5 mbar

5.0 mbar

1.4 mbar

637 TANDEM

(111,900 Btu/h) (77,700 Btu/h)

(101,221 Btu/h) (69,280 Btu/h)

(38,220 Btu/h)

(4.9 in w.g.)

(1.96 in w.g.)

(0.56 in w.g.)

MAIN BURNER INJECTORS N. 15X1.25 PILOT BURNER PILOT INJECTOR 0.27

ELEC

TRICAL SUPPLY R CONSUMPTION

POWE

RNAL FUSE RATING

EXTE INTERNAL FUSE RATING DRY WEIGHT WATER CONTENT D.H.W.

WATER CONTENT C.H.

GAS SUPPLY CONNECTION FLOW CONNECTION C.H.

RETURN CONNECTION C.H. INLET CONNECTION D.H.W.

OUTLET CONNECTION D.H.W.

POLIDORO PA525F (MARKING) 2 HOLES

230 V - 50HZ

160W

315

mA - 2 A - 4 A (20 mm to BS4265) (116.6 Lbs)

53 kg

Lts. (1.2 pints)

0.7

3.5

Lts. (5.2 pints)

15 mm compression 22 mm compressio 22 mm compressio 15 m

m compression isolating valve

15m

m compression

isolating

valve n isolating valve n isolating valve

MAXIMUM PERMISSIBLE COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL 11O LITRES

SAFETY DISCHARGE PIPE

15 mm copper pipe

SEALED WATER SYSTEM C.H. SYSTEM MAX PRESSURE 2.5 bar (35.6 p.s.i.) MINIMUM WORKING PRESSURE 0.5 bar (7.35p.s.i) 8 LITRES EXPANSION VESSEL PRE-CHARGE-PRESSURE 0.5 bar (7.35 p.s.i.)

CENTRAL HEATING OPERATING TEMPRATURE MAX 85

MIN 45oC

DESIGN FLOW RATE 1275 I/h (283 gals) 20 OC RISE MINIMUM FLOW RATE (106 gals/h)

D.H.W. FLOW RATE 30 oC rise 14.2 I/min (3.16 gals/min)

D.H.W. FLOW RATE 35 D.H.W. FLOW RATE 40

TEMPERATURE

D.H.W

C rise 12.2 I/min (2.7 galsimin)

C rise I0.6 I/min (2.4 gals/min) 10o C inlet temperature

max 65

min 35 °C

D.H.W. PRESSURE

max 10 bar (147 p.s.i.) min 0.8 bar (11.8 p.s.i.)

To obtain 95% heat input 1.7 bar (24.7 p.s.i.)

D.H.W. MINIMUM FLOW RATE 3 I/m (0.66 gals/min)

FLUE OUTLET NOM. DIA. 100 m/m specially supplied with boilers

DESTINATION: AT - DK - FI - IE - IT - PT - ES - SE - CH - GB

FLUE TYPE - C12 - C32 C52

CATEGORY I

Nominal Efficiency

Efficiency at 30% Load

NOX 2

90.47% NET

89.4% NET

Page 9

TECHNICAL DATA

TABLE 3

HEAT INPUT NET NOMINAL

HEAT OUTPUT NOMINAL

GAS RATE AFTER 10 minutes

INLET PRESSURE BURNER PRESSURE

GAS CONTROL VALVE

MAIN BURNER

RSF 84E(T) PROPANE GAS (G 31) I 3P

max mid min

max

mid

min 37 mbar max

mid

min

SIT

POLIDORO MOD/NP

26.9 kW

20.0 kW

13.5 kW

24.58 kW

17.6 kW

10.7 kW

1.05 m3/h

0.82 m3/h

0.52 m3/h (14.85 in w.g.)

20.5 mbar

14.8 mbar

4.4 mbar 837 TANDEM

(91,800 Btu/h) (68,200 Btu/h) (46,000 Btu/h)

(83,880 Btu/h) (60,060 Btu/h) (36,506 Btu/h)

(37,07 ft3/h) (28,95 ft (18,36 ft

(8.23 in wg.)

(5.94 in w.g.)

(1.77 in w.g.)

MAIN BURNER INJECTORS N. 13X0.85 PILOT BURNER PILOT INJECTOR 0.22

ELECTRICAL SUPPLY POWER CONSUMPTION

EXTERNAL FUSE RATING

INTERNAL FUSE RATING

DRY WEIGHT WATER CONTENT D.H.W. WATER CONTENT C.H.

GAS SUPPLY CONNECTION

FLOW CONNECTION C.H. RETURN CONNECTION C.H. INLET CONNECTION D.H.W.

OUTLET CONNECTION D.H.W.

POLIDORO PA525F (MARKING) 1 HOLE

230V-50HZ

160W 3A 315mA-2A-4A (20mmtoBS4265) 48 kg (106 Lbs)

0.5 Lts. (0.9 pints)

3.0 Lts. (5.3 pints) 15 mm compression isolating valve 22 mm compression isolating valve 22 mm compression isolating valve

15 mm compression isolating valve

15 mm compression

MAXIMUM PERMISSIBLE COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL 110 LITRES

SAFETY DISCHARGE PIPE

15 mm copper pipe

SEALED WATER SYSTEM C.H. SYSTEM MAX PRESSURE 2.5 bar (35.6 p.S.i.) MINIMUM WORKING PRESSURE 0.5 bar (7.35 p.s.i.) 8 LITRES EXPANSION VESSEL PRE-CHARGE-PRESSURE 0.5 bar (7.35 p.s.i.)

CENTRAL HEATING OPERATING TEMPERATURE MAX 85

MIN 45

DESIGN FLOW RATE 1057 l/h (236 gals) 20

C RISE

MINIMUM FLOW RATE C.H. 494 Lts/h (109 gals/h) D.H.W. FLOW RATE 30

D.H.W. FLOW RATE 35 D.H.W. FLOW RATE 40oC rise

D.H.W. TEMPERATURE

C rise 11.7 l/min (2.6 galslmin)

C rise 10.1 l/min (2.24 gals/min)

8.8 l/min (1.96 gals/min) 10 oC inlet temperature

max 65 o C min 35°C

D.H.W. PRESSURE

max 10 bar (147 p.s.i.) min 0.8 bar (11.8 p.s.i.)

To obtain 95% heat input 1.0 bar (14.5 p.S.i.)

D.H.W. MINIMUM FLOW RATE 3 l/m (0.66 galS/min)

/h)

FLUE OUTLET NOM. DIA. 100 m/m specially supplied with boilers

DESTINATION: BE - FR - IE - PT - ES - GB - CH

FLUE TYPE - C12 - C32 - C

CATEGORY I

Nominal Efficiency

Efficiency at 30% Load

91.4% NET

88.1% NET

NOX 2

Page 10

TECHNICAL DATA

TABLE 4

HEAT INPUT NET NOMINAL

HEAT OUTPUT NOMINAL

GAS RATE AFTER 10 minutes

INLET PRESSURE BURNERPRESSURE

GAS CONTROL VALVE MAIN BURNER

RSF lOOE(T) PROPANE GAS (G 31) I 3P

max mid min

max mid

min

37 mbar max

mid min

SIT POLIDORO MOD/NP

32.82 kW

21.39 kW

14.00 kW

29.66 kW

19.1 kW

11.2 kW

1.3 m3/h

0.8 m3/h

0.6 m3/h (14.85 in w.g.)

23.5 mbar

9.3 mbar

3.7 mbar 837 TANDEM

(112,000 Btu/h) (73,000 Btu/h) (47,800 Btu/h)

(101,221 Btu/h) (65,170 Btu/h) (38,220 Btu/h)

(45.9 ft3/h) (28.2 ft (21.2 ft

(9.43 in w.g.) (3.73 in w.g.)

(1.48 in w.g.)

MAIN BURNER INJECTORS N. 15X0.85 PILOT BURNER

POLIDORO PA525F

PILOT INJECTOR 0.22 (MARKING) 1 HOLE ELECTRICAL SUPPLY

230V-50HZ

POWER CONSUMPTION 160W EXTERNAL FUSE RATING INTERNAL FUSE RATING DRY WEIGHT WATER CONTENT D.H.W.

WATER CONTENT C.H.

GAS SUPPLY CONNECTION FLOW CONNECTION C.H. RETURN CONNECTION C.H. INLET CONNECTION D.H.W. OUTLET CONNECTION D.H.W.

3A 315mA-2A-4A (20mmtoBS4265) 53 kg (116.6 Lbs)

0.7 Lts. (1.2 pints)’

3.5 Lts. (5.2 pints) 15 mm compression isolating valve 22 mm compression isolating valve 22 mm compression isolating valve 15 mm compression isolating valve

15 mm compression

MAXIMUM PERMISSIBLE COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL 110 LITRES

SAFETY DISCHARGE PIPE

15 mm copper pipe

SEALED WATER SYSTEM C.H. SYSTEM

MAX PRESSURE 2.5 bar (35.6 p.s.i.) MINIMUM WORKING PRESSURE 0.5 bar (7.35 p.s.i.) 8 LITRES EXPANSION VESSEL PRE-CHARGE-PRESSURE 0.5 bar (7.35 p.s.i.)

CENTRAL HEATING OPERATING TEMPERATURE MAX 85

MIN 45

DESIGN FLOW RATE 1275 I/h (283 gals) 20

C RISE

MINIMUM FLOW RATE C.H. 481 Lts/h (106 gals/h) D.H.W. FLOW RATE 30

D.H.W. FLOW RATE 35 D.H.W. FLOW RATE 40

D.H.W.TEMPERATURE

C rise 14.2 l/min (3.16 gals/min)

C rise 12.2 I/min (2.7 gals/min)

C rise 10.6 l/min (2.4 gals/min) 10 oC inlet temperature

max 65 oC min 35°C

D.H.W. PRESSURE

max 10 bar (147 p.s.i.) min 0.8 bar (11.8 p.s.i.)

To obtain 95% heat input 1.7 bar (24.7 p.s.i.)

D.H.W. MINIMUM FLOW RATE 3 I/m (0.66 gals/min)

/h)

FLUE OUTLET NOM. DIA. 100 m/m specially supplied with boilers

DESTINATION: BE - FR - IE - PT - ES - GB - CH

FLUE TYPE C12 - C32 - C

CATEGORY I

Nominal Efficiency

Efficiency at 30% Load

90.47% NET

89.4% NET

NOX 2

Page 11

SECTION 4

4.0

4.1

GENERAL REQUlREMENTS

SAFETY

Gas Safety (Installation and Use) Regulations, 1994 and amended 2000.

It is law that all gas appliances are installed

and serviced by a CORGI registered

installer in accordance with the above regulations and these installation instructions. All CORGI registered installers carry a CORGI I.D. card and have a registration

number. Both should be recorded in your boiler log book. You can check your installer

by calling CORGI direct on: 01256 732300.

Failure to install appliances correctly could

lead to prosecution. It is in your own interest, and that of safety, to ensure the law is complied with. Check the boiler and flue is the correct type for installation. The installation of the boiler MUST be in

accordance with the latest I.E.E. (BS 7671) Wiring Regulations, local building regulations, bye-laws of the local water authority, the building regulations and the Building

Standards (Scotland) and any relevant

requirements of the local authority.

GENERAL INFORMATION

Both the user and the manufacturer rely heavily on the installer, whose job it is to install the combination boiler and connect it to a correctly designed heating system. Acquaint yourself with the British Standards concerning installation requirements. If you need advice on any points your Ravenheat Technical Services Office would be pleased to help. It is recom-

mended that tools suitable for brass fittings are used, and have a capability to accommodate hexagon sizes up to 50 mms.

CODES OF PRACTICE/Ref: Documents

Detailed recommendations are contained in the following British Standard Codes of

Practice:

4.2

4.2.1

IMPORTANT. These appliances are CE certificated for safety and performance. It is, therefore, important that no external control devices e.g. flue dampers, economisers etc., are connected to this appliance unless covered by these directly Installation and Servicing Instructions or as otherwise recommended by Ravenheat in writing. If in doubt please enquire.

Any direct connection of a control device not approved by Ravenheat could invalidate the certification and the normal appliance warranty. It could also infringe the Gas Safety regulations and the above regulations.

NOTE: The Ravenheat combination boiler has been tested an examined by Bg Technology Certification Services and is certified to comply with PrEN 483 and BS EN

625. Manufacturers instructions must NOT be taken in any way as overriding statutory obligations. If in doubt on any point please consult Ravenheat Manufacturing Ltd.

LOCATION OF BOILER

Siting of Ravenheat RSF Combi Boiler must be as follows. The position of installation should be within the building, unless otherwise protected by suitable enclosure. Adequate space for installation, servicing and air circulation around boiler must be allowed for. The Ravenheat RSF Combi Boiler must be fitted on a flat and vertical wall capable of adequately supporting the weight of the boiler and any ancillary equipment.

The appliance may be installed on a com-

bustible wall subject to the requirements of the Local Authority and Building Regulations.

BS. 6891

BS. 6798

Low pressure installation pipes

Installation of gas fired hot water boilers of rated input not exceeding 60 kW.

BS. 5449

Forced circulation hot water systems.

BS. 5546

Installation of gas hot water supplies domestic purposes (2nd Family Gases).

BS. 544O:1

Flues (for gas appliances of rated input not exceeding 60 kW).

BS. 5440:2 Ventilation (for gas appliances of

rated input not exceeding 60 kW).

Health & Safety Document No. 635

The Electricity at Work Regulations, 1989.

4.3

4.3.1

CLEARANCES AROUNDTHE APPLIANCE

The following minimum free spaces, required for installation inspection and servicing, must be left around the boiler.

RSF 84E (T)

Above 125 mm

RSF 1OOE (T)

Above 150 mm

Below 100 mm Below 100 mm

Front 450 mm Front 450 mm

Side 75 mm

Side 5 mm

25 mm in front when installed in a cupboard

Page 12

4.4

4.4.1

4.5

4.51

IMPORTANT NOTICE ply is available both to the boiler and the

other appliances when they are in use at If the combination boiler is to be fitted in a the same time. timber framed building it should be fitted in accordance with the British Gas Publication Guide for Gas installations in Timber Frame Housing Reference IGE/UP/7/1998. If in doubt advice must be sought from the local persal of combustion products is not impedgas supplier. The combination boiler may be installed in any room or internal space, although particular attention is drawn to the products in the vicinity (see fig. 6). requirements of the current I.E.E. Wiring The terminal must not be located in a place Regulations and in Scotland the electrical where it is likely to cause a nuisance. provisions of the Building Regulations applicable in Scotland, with respect to the mm. (1 in) to any combustible material. For installation of the combination boiler in a protection of combustibles, refer to BS room or internal space containing a bath or shower. Where a room sealed appliance is installed 1000 mm. from a plastic, or painted gutter; in a room containing a bath or shower, any electrical switch or appliance control utilis- um shield 1000 mm. long, should be fitted ing mains electricity should be so situated that it cannot be touched by a person using a bath or shower. A compartment used to enclose the combi- with the recommendations of BS 5440: nation boiler MUST be designed and constructed specifically for this purpose. An existing cupboard, or compartment, may be used provided it is modified accordingly. Samples of the RSF 84E/84ET - RSF

1OOE/1OOET combination boilers have terminal guard must be fitted. been examined by B.G.Technology Notified Body, and are certified to comply with the essential requirements of the Gas Appliance Directive 90/396/EEC, the Low Voltage Directive 72/23/EEC and shows compliance with the Electro Magnetic Compatibility Directive 89/336/EEC and are therefore permitted to carry the CE Mark.

The appliance has been tested and approved by the WRc as meeting the

requirements of G3 and L of the Building regulations and water Bylaws Scheme Approved Products. The boiler MUST be installed so that the

GAS SUPPLY

A gas meter is connected to the service pipe by the Local Gas Supplier or a contractor. An existing meter should be checked preferably by the gas Region to ensure that the Minimum acceptable spacing from the termeter is adequate to deal with the rate of minal to obstructions and ventilation open-

gas supply required for all appliances it serves. Installation pipes should be fitted in accordance with BS 6891. Pipework from Note positions: Due to the terminal the meter to the boiler must be of adequate size (22 mm) min. To within at least 3 metre Of the boiler (15 mm) min. can then be used for remaining pipe work to the appliance. A smaller size than the boiler inlet gas connection should not be used. The complete installation must be tested for soundness as described in the above Code. N.B. if the gas supply for the boiler serves other appliances ensure an adequate sup-

4.6

4.6.1

IMPORTANT NOTICE: if the flue terminates less than 2 M. above a balcony, above the ground, or above a

flat roof to which people have access, then a suitable

Fit only recommended flue terminal guard by securing concentrically around terminal with screws.

FLUE SYSTEM

The terminal should be located where dis-

ed, and with due regard for the damage or discolouration that might occur to building

The terminal must not be closer than 25

5440.1. Where a flue terminal is installed less than

or 500 mm from painted eaves, an alumini-

to the underside of the gutter or painted surface. The flue must be installed in accordance

Part 1.

Available on request from:

RAVENHEAT Manufacturing Ltd Chartists Way Morley, Leeds, West Yorkshire ENGLAND LS27 9ET - U.K. Tel. 0113 252 7007

IMPORTANT: The following notes are intended for general guidance.

terminal is exposed to external air.

It is important that the position of the terminal allows the free passage of air across it at all times.

ing are specified in Fig. 6.

design, installation is possible with clearances less than those specified in BS 5440, Part 1.

Page 13

Fig. 6

4.6.3

A twin flue system is also available. For further details see twin flue installation instruction (sect. 10).

Terminal position for

fan assisted boiler

(minimum distance)

Directly below an open window or other

opening (e.g. air brick)

- Below gutters, soil pipes or drain pipes

C - Below eaves

- Below balconies or car port roof

- From vertical drain pipes and soil pipes

- From internal or external corners

- Above ground or below balcony level

- From a surface facing a terminal

- From a terminal facing a terminal

From an opening in the car port (e.g. door

window) into dwelling.

NOTE:

The flue must be terminated in a place not likely to cause a nuisance.

FLUE ALTERNATIVES

4.6.2

A concentric vertical flue kit is available for flueing applications up to a maximum height of 4 metres vertically. For further details see vertical flue installation instructions (sect. 5.7.12).

4.7

4.7.1

AIR SUPPLY

The following notes are intended for general guidance.

The room sealed fan flued boiler does not require a permanent air vent for combustion air supply. Where installed in a cupboard or compartment ventilation is not required.

4.8

4.8.1

WATER CIRCULATION (central heating)

Detailed recommendation are given in BS 6798:1987/5449:1990 (for smallbore and microbore central heating systems). The following notes are given for general guidance.

4.8.2 Pipework

Copper tubing to BS 2871 1 .1 .1971 is recommended for water pipes. Jointing should be either with capillary soldered or with compression fittings. Where possible pipes should have a gradient to ensure air is carried naturally to air release points and water flows naturally to drain taps. It should be ensured as far as possible that the appliance heat exchanger is not a natural collecting point for air except where providing useful heat, pipes should be insulated to prevent heat loss and to avoid freezing. Particular attention should be paid to pipes passing through ventilated spaces in roofs and under floors.

4.8.3

The water through the appliance heat exchanger circuit must exceed the min.

2.38 gals/min. (650 It/h) when the burner is firing. It is important to ensure that this rate is achieved when sections of the system are shut off either manually or by automatic controls. Therefore a by-pass must be fit-

ted to the system (15 mm min.) (Fig. 6A).

Fig.

Page 14

4.8.4

4.8.5

4.8.6

If the volume of circulating water is too low, the boiler water temperature will rise too rapidly. This could cause noise in the system or even cause the overheat cut off to

lockout.

Draining tap

These must be located in accessible positions to permit the draining of the whole system. The taps must be at least 15 mm nominal size and manufactured in accordance with BS 2870 1980.

Air release points

These must be fitted at all high points where air will naturally collect, and must be sited to facilitate complete fitting of the system.

The appliance has an integral sealed

expansion vessel to accommodate the

increase of water volume when the system

is heated. It can accept up to 1.5 gal (7 Its) of expansion water. If the appliance is con-

nected to a system with an unusually high water content, calculate the total expansion and add additional sealed expansion capacity as appropriate (Fig. 7).

In general modern systems will present no

problem.

located, between the cistern and the automatic air vent. The stop valve may remain open during normal operation of the system,

if automatic water make-up is

required. Booster pump method (Fig. 8). The system may be filled through a self contained unit comprising of a cistern pressure booster pump if required and if necessary an automatic pressure reducing valve or flow restrictor. The cistern should be supplied through a temporary connection from a service pipe or cold water distributing pipe. The unit may remain permanently connected to the heating system to provide limited automatic water make up. Mains topping up method (Fig. 9). Here the temporary connection is supplied from a service pipe, or distributing pipe, which also supplies other draw-off points at a lower level. A combined double check valve shall be installed upstream of the draw-off point, through a temporary hose connection from a tap supplied from the mains, where the mains pressure is excessive a pressure reducing valve shall be used to make filling easier. The following fittings shall form a permanent part of the system and shall be fitted in the order stated.

Fig. 7

4.8.7

4.8.8

Mains water feed: central heating

There must be no direct connection to the mains water supply, even through a nonreturn valve, without the approval of the Local Water Authority.

Permissible methods of filling

Cistern method (Fig. 8). The system may be filled by one of the following methods. Through a cistern used for no other purpose, via a ballvalve permanently connected directly to a service pipe and/or cold water distributing pipe. The sta-

tic head available from the cistern should

be adequate to provide the initial system design pressure. The cold feed pipe from the cistern should

include a non-return valve, and a stopvalve with an automatic air vent connected between them, with the stop valve being

a) A stop valve complying with the require-

ments of BS 1010 Part 2 (the temporary hose from the draw off tap shall be con-

nected to this fitting). b) A test clock. c) Double check valve of an accepted type. d) A non return valve of an accepted type.

Page 15

We recommend use of a Ravenheat be at least l/2" in BSP nominal size and be Filling Loop designed for this method of in accordance with BS 2879.

filling the system. Available from your supplier.

4.8.9

lnstallation to an existing central heating system

PROVISIONS FOR MAKE UP WATER The combination boiler is designed to oper-

(Fig. 7)

Provision can be made for replacing water loss from the system either. A) from a manually filled made up bottle with a readily visible water level. The bottle should be mounted at least 150 mm (6 in)

ate on a sealed system only. Therefore if the existing system is of the open water type it will have to be modified to comply with BS 5376 Part 2.

Before installing a new combination boil-

er to an existing system flush out the old

above the highest point of the system and system with a recommended descaling be connected through a non return valve to the return side of the heating system.

agent.

Also check pipework and renew any corrod-

B) Where fitting a make up vessel would be ed pipework or fittings, Valve glands must difficult re pressurisation of the system can

be done. See section on FILLING.

be repacked or replaced wherever necessary and any defective controls exchanged.

If the capacity of the central heating system

should exceed 110 litres, an additional 4.8.10

vessel may be installed if required on the

return to the combination boiler from the

heating system (Fig. 7). Guidance on ves-

sel sizing is given in (Table 5).

Reference should be made to British Gas

Hard water areas

If the area of installation is recognized as a

hard water, it is recommended that a suitable water treatment device is installed in the mains. The water hardness can be determined by

Publications << Material and Installation using the standard test paper or by referSpecifications for Domestic Central Heat-

ring to local water authority.

ing and Hot Water >>. Draining taps should

SIZING OF ADDITIONAL EXPANSION VESSELS:TABLE 5

Safety

valve setting (bar)

Vessel charge pressure (bar)

Initial system

pressure (bar)

Total water

content Of System

Litres

25 50 4.2 75

100

125 10.4 17.5 32.4 68.9 13.6 23.7 51.5 19.5 41.3 150 12.5 21.0 38.8 82.6 16.3 28.5 61.8 23.4 49.6

175 14.6 24.5 45.3 96.4 19.1 33.2 72.1 27.3 57.9 200 16.7 28.0 51.8 110.2 21.8 38.0 82.4 31.2 66.2 225 18.7 31.5 58.3 124.0 24.5 42.7 92.7 35.1 74.5 250 20.8 35.0 64.7 137.7 27.2 47.5 103.0 39.0 82.7 275 22.9 38.5 71.2 151.5 30.0 52.2 113.3 42.9 300 25.0 42.0 77.7 165.3 32.7 57.0 123.6 46.8 99.3 325 27.0 45.5 84.1 179.1 35.7 61.7 133.9 50.7 107.6 350 29.1 49.0 90.6 192.8 38.1 66.5 144.2 54.6 115.8 375 31.2 52.5 97.1 206.6 40.9 71.2 154.5 58.5 124.1 400 33.3 56.0 103.6 220.4 43.6 76.0 164.8 62.4 132.4 425 35.4 59.5 110.1 239.2 46.3 80.7 175.1 66.3 140.7 450 37.5 63.0 116.5 247.9 49.0 85.5 185.4 70.2 148.9 475 39.6 66.5 123.0 261.7 51.8 90.2 195.7 74.1 157.2

500 41.6 70.0 125.9 275.6 54.5 95.0 206.0 78.0 165.5

3.0

0.5

2.1

6.3

8.3 14.0 25.9 55.1 10.9 19.0 41.2 15.6 33.1

1.0 1.5

3.5 6.5 13.7

7.0

10.5 19.4

12.9

2.0 1.0

EXPANSION VESSEL VOLUME (LITRES)

27.5

41.3

1.0

1.5

2.7 4.7

5.4

8.2

9.5 20.6

14.2 30.9 11.7 24.8

2.0

10.3

1.5

3.9

7.8 16.5

2.0

8.3

91.0

For system volumes

other than those given above, multiply the 0.0833 0.140 0.259 0.551 0.109 0.190 0.412 0.156 0.331

system volume by

the factor across

Page 16

4.9

DOMESTIC WATER

5.2

DELIVERY

4.9.1

4.10 ELECTRICAL SUPPLY

4.10.1

The domestic hot water must be in accordance with the relevant recommendations of BS 5546. Copper tubing to BS 2871.1 is recommended for water carrying pipework and MUST be used for pipework carrying potable water..

Warning: this appliance must be earthed

External wiring to the appliance must be carried out by a competent person and be in accordance with the current I.E.E. Regulations and local regulations which apply. The Ravenheat boiler is supplied for connection to a 230 V - 50 Hz single phase supply. The supply must be fused at 3 A.

NOTE: The method of connection to the electricity supply MUST facilitate complete electrical isolation of the appliance, by the use of a fused, double pole isolator, having a contact separation of at least 3 mm in all poles. The point of connection to the electricity supply must be readily accessible and

adjacent to the appliance except, where the appliance is installed in a bathroom, this MUST be sited outside the bathroom.

5.2.1

The appliance will arrive on site in three cartons:

Boiler carton containing:

a) boiler fully assembled b) installation instructions and

user instructions c) white paper template d) terminal cover plate (Fig. 12 item 127) g) - 4 coach bolts and wall plugs

- screws and dowels

h) header gasket (Fig. 12 item 56)

Valve pack carton containing:

a) 2-22 mm compression ball valves

(heating)

b) 1-1 5 mm compression ball valve

(with drain screw for domestic cold

water inlet)

c) 1-1/2" BSP Union gas cock d) Polythene bag containing

2 15 mm flanged copper tails complete

with 1/2" brass nuts and washers

- 2 22 mm flanged copper tails complete with 3/4" brass nuts and washers

Fig. 10

SECTION 5 INSTALLATION

5.1

5.1.1

Flue box containing (Fig. 12):

Standard Flue Assembly

57 59 60 - Air intake duct 61 62 65 66

WARNING

It is MOST IMPORTANT that this appliance

is installed in a VERTICAL POSITION, with the flue air duct passing through the wall in a HORIZONTAL PLANE. A minor deviation from the horizontal is acceptable, provided that this results in a downward slope of the flue/air duct away from the combination

boiler.

- Flue bend assembly

- Rubber seal 0 60

- Flue exhaust duct

- Terminal

- Pipe centering spring

- Flue sample point

For vertical flue

system see sect. 5.7.12

(Minimum vertical 1100 mm)

Fig. 12

Page 17

5.2.2

OPTIONAL EXTRAS:

a) Straight header (Fig. 10) item 3. b) 1000 mm flue extension.

c) Concentric 90” in-line bend (Fig. 10)

item 2.

Concentric vertical flue

e) Concentric 45” in-line bend (Fig. 10)

item 10.

(Fig. 10)

item 1.

Fig. 13

FLUE EXTENSION BOX CONTAINING (Fig. 14): 1000 mm flue extension duct as an extra cost only when requested for side and vertical flue applications 59 - Rubber seal 0 60 63 Air intake duct extension 64 - Flue exhaust duct extension 65 - Pipe centering spring

STRAIGHT HEADER BOX CONTAINING (Fig. 13): 55 - Rubber seal 0 100

57 - Straight header supplied as an extra cost Only

when requested 59 Rubber seal 0 60 66 - Flue gas sample point

5.3

UNPACKING

Fig. 14

Fig. 17

Turn the carton over, with the boiler inside and then pull the carton

Fig. 15

1) Open the top of the carton

2) Rest the carton on the floor (keeping the flaps open)

Fig. 18

4) Rest the boiler on the floor and remove the polystyrene guards

Page 18

5.4

POSITIONING OF THE BOILER

Fig. 22

5.4.1

5.4.2

Fig. 19

- Remove the 2 screws that secure the upper part of the front panel of the casing (Fig. 19).

- Carefully slide the front panel a few millimetres up towards the top of the appli-

ance until it is free from its slot, and

then lift off Fig. 20).

Unscrew the 2 screws that fasten the lower grating on the casing and remove it from the sides of the casing (Fig. 22).

Fig. 23

Fig. 21

Fig. 25

TABLE 6

Page 19

5.4.3

Push down the 2 plastic clips that fasten the instrument panel (Fig. 23).

Fig. 26

5.4.4

5.4.5

5.4.6

5.5

5.5.1

Lower the instrument panel down by rotating it on its own hinges (Fig. 25).

Unscrew the two screws that fasten the two side panels. Remove the two sides of the casing by slightly lifting them and carefully sliding towards the top of the appliance, to release them from their upper suspension hooks (Fig. 26-27).

Make sure the casing and screws are put to one side in a safe place.

INSTALLING THE APPLIANCE FOR REAR FLUE OUTLET

Use adhesive tape to attach the template to the wall, making sure that the centre line is vertical.

- Mark the four boiler fastening holes on the wall as well as the centre of the flue

duct.

Detach the template from the wall.

- Use a 10 mm. dia drill to make the 4 boiler securing holes. Insert the plastic expansion plugs.

Cut or core drill a 105 mm. dia hole for inserting the flue duct.

- Screw in the two upper coach bolts leaving them about 10 mm. out from the wall to enable the boiler to be located on the wall.

Fig. 27

Fig. 26

Fit the elbow header positioning it towards the required direction (Fig. 30). IMPORTANT: Make sure that the elbow’s dia. 60 mm duct is inserted into the fan, the rubber seal and orifice are been correctly fitted.

Fig. 29

Page 20

5.5.3

If the standard duct furnished with the boiler is too long (the wall to go through is less than 680 mm thick) it can be shortened as

follows:

- Remove the centering spring 65, the flue terminal to disengage inner flue duct.

- Measure the thickness W of the wall.

- Cut the outer flue duct at right angles to a length equal to W + 152 mm.

Must be de-burred.

Fig. 30

Orifice plate concentric flue system RSF 84E= 81 RSF 1OOE= 79

- Cut the inner flue duct (60 mm) at right angles to a length equal to W + 264 mm.

Insert from cut end. Reassemble the two

tubes. Insert centering spring 65.

Must be de-burred. Reassemble together inner and outer flue duct insert centering spring.

Fig. 32

INTAKE AND EXHAUST TERMINAL COMPONENTS

Fig. 31

KEY

59 Rubber seal 0 60 64 - Flue exhaust duct extension

60 - STD air intake duct 56 - Straight header 57 - Elbow header 58 - Header gasket

61 - STD flue exhaust duct

62 -Terminal

63 -Air intake duct extension

65 - Pipe centering spring

66 - Sample point 127 -Terminal cover plate 128 - Screw

Page 21

5.5.4

Insert the flue assembly into the wall, being careful to make sure that the outer air duct comes flush to the inner surface of the wall.

Fig. 35

5.5.5

5.5.6

Fig. 33

Fig. 34

Lift the boiler on to the wall (Fig. 34), locating onto the top coach bolts. Fit the two lower coach bolts and tighten all four securing bolts.

Working above the boiler pull the flue exhaust duct towards the boiler in order to engage tube 61 into its header 57A (Fig. 31). Position flue into elbow header and push so as to locate inner and outer flue correctly.

5.5.10

Each extension length extends the pipe by approximately 1000 mm long up to a maximum of two extensions. Pipeline length can be established using the instructions in section 5.5 for rear flue outlets and section 5.7 for side flue outlets. Extensions must be installed with the widened end of the air intake pipe and the tapered end of the flue pipe aimed towards the exhaust terminal. Extensions must be joined together with the standard terminal pipe, inserted in each other as far as they can go. If an extension must be shortened, this must be done from the straight end, and not from the widened or tapered end. To measure the pipeline properly all components must be assembled and total length measured before cutting. The straight end of the extension connects to the boiler. The flue output pipe fits into the boiler header until it stops. The air intake pipe should be located approximately 2 mm from the boiler header (Fig. 31). When cutting both inner and outer ducts of the extension, always ensure that the reduced end (male) of the inner duct is longer than the outer duct. All joints must be sealed with the rubber seals supplied. It is important to put the centering spacer, supplied with the unit, inside between the two pipes, from the side opposite the extension’s straight end.

NOTE: a suitable support bracket is available from Ravenheat Manufacturing and should be used to support flue length at least every 1.8 metre preferably at each joint this bracket should be rigidly secured to wall and flue duct.

5.5.6

5.5.9

Fit terminal cover plate if required.

Extension kits are available on order.

5.5.11

IN LINE FLUE BEND Measure the distance between the flue bends or the flue/terminal assembly. The measurement should be taken from the outer edge of the flue and bend (Fig. 398).

IMPORTANT: in line flue bend - 750 mm must be deducted from overall length for each 90

bend. Obtuse flue bend - 375 mm must be deducted from overall length for each 135” bend (Fig. 39 B).

Page 22

Fig. 37

- Screw in the two upper coach bolts leaving them about 10 mm out from the wall in order to enable the boiler to be located.

5.6

5.6.1

5.7

5.7.1

COMPLETING BOILER INSTALLATION

Reassembles the outer casing (sect 5.4) proceeding in this order

1) Fit the two sides.

2) Refit the instrument panel in reverse order as in (sect. 5.4.4).

3) Refit the lower grating (sect. 5.4).

INSTALLING THE APPLIANCE FOR SIDE FLUE OUTLET (Fig. 39)

-Attach the template to the wall with adhesive tape, making sure that the centre line

is vertical and that the distance from the centre line to the nearest side wall is not less than MEASUREMENT IN TABLE 6.

-Mark the four boiler securing holes on the wall and extend the axis of the flue duct hole to the side wall ensuring it is

horizontal.

-Trace the centre of the flue duct hole

measure distance F (table 6). From the corner of the wall (Fig. 28), measure the distance y between the centre of flue duct hole to the corner. Detach the template from wall.

-Use a dia. 10 mm. drill to make the 4 holes for securing the boiler. Insert the plastic expansion plugs. Core drill 105 mm dia. hole in the side wall for inserting the flue duct.

5.7.2

5.7.5

Fig. 39

Positioning the elbow towards the required

direction (Fig. 30).

- If the standard duct furnished with the boiler is too long (position of the boiler

from the wall to go through as illustrated in the drawing and wall thicknesses less than what was specified above) it can be shortened as follows: Fig. 28-29-31-32.

- Remove the centering spring 65, pull

the flue terminal disengage inner flue duct.

- Measure the thickness W of the wall.

- Cut the outer air duct (100 mm dia.) at right angles and to a length equal to

W+Y - 47 mm. (Fig. 32). -

- Cut the inner flue duct (60 mm dia.) at

right angles and to a length equal to W+Y + 65 mtn.

- Outer air duct and inner flue duct must

be de-burred.

- Reassemble the two tubes.

Insert centering spring 65 (Fig. 31).

Fig. 39B

128

KEY 56 - Sample point (if required) 57 - Elbow Header 59 - Rubber seal 0 60

IN LINE FLUE BEND

AND FLUE EXTENSION

63 Air intake duct extension 64 - Flue Exhaust duct extension 65 - Pipe centering spring

128 - In Line Bend (45” and/or 90”)

Page 23

5.7.6

5.7.7

5.7.6

Insert the flue assembly into the wall, making sure it will not interfere when fixing the boiler on the wall.

Lift the boiler on the wall. Locate onto the top coach bolts. Fit the lower coach bolts and tighten all four securing bolts.

Working above the boiler pull the flue duct

towards the elbow in order to engage tube

into its header (Fig. 35).

Position flue into straight header and push so as to locate inner and outer flue correctly.

Ensuring good seal is made with o.rings.

5.7.12.1 VERTICAL FLUE OPTIONS

The vertical flue kit is intended for use where a horizontal flue outlet is not possible or desired. The vertical flue can be used either with a flat roof or a pitched roof (maximum pitch 60”). Where a straight vertical flue is not possible or desired, an offset vertical flue can be used in conjunction with a side horizontal flue extension piece and an inline 135190” flue bend (Fig. 41).

5.7.10

5.7.11

Fit terminal cover plate if required (Fig. 37).

Extension kits are available on order for flue extension of up to 2.5 metres total length

(Fig. 31-39B). For further details see sect 5.5.10.

5.7.12

VERTICAL FLUE INSTRUCTION ONLY

INLINE FLUE BEND - 750 MM MUST BE DEDUCTED FROM OVERALL LENGTH FOR EACH 90” BEND OBTUSE FLUE BEND - 375 MM MUST BE DEDUCTED FROM OVERALL LENGTH FOR EACH 135” BEND

Fig. 41

Page 24

Important: Make sure that the flue header dia 60 mm duct is inserted fully onto the fan spigot.

POSITION

MIN. DISTANCE mm

N above roof level (to base of terminal) 300 P from adjacent wall to flue Q from internal comer to flue S from facing terminal

300 300

1,200

M horizontally from a vertical terminal to a wall 300

Before proceeding with installation check the contents of the RAVENHEAT VERTICAL FLUE KIT, comprising of the following pieces:

- 1 RAVENHEAT VERTICAL FLUE

complete with terminal assembly (for vertical flue application).

-Additional 1000 mm (approx) Flue Exten-

sion pieces as necessary, each extension is provided with flue centering bracket.

-One box containing straight header.

Proceed with installation as detailed in section 5 up to 5.4.8., of the main Installation and Servicing Instruction, ignoring all references to horizontal flue installations.

Use adhesive tape to attach the template to the wall, making sure that the centre line is vertical and that the flue centre line is virtually below the point at which the flue will exit the roof.

-Ensure that the maximum permissible

flue length is not exceeded (Fig. 42).

-Mark the four boiler fastening holes on

the wall.

- Detach the template from the wall.

-Use a 10 mm dia. drill to make the 4 boil-

er securing holes. Insert plastic expansion plugs (Fig. 29).

-Screw in the two upper coach bolts leav-

ing them about 10 mm out from the wall to enable the boiler to be located on the wall.

- Position the straight header on the top of

the appliance (Fig. 43) item 6, and ensure that the gasket is correctly fitted.

Cut a 105 mm diameter hole through the ceiling and/or roof, at the point previously marked.

Fit a roof flashing sleeve (7 Fig. 43) to the roof, avail-

able from Ravenheat Manufacturing.

Insert the Vertical Flue terminal assembly through

the flashing plate from the outside.

Fix the appliance to the wall, locating onto the top coach bolts. Fit the two lower coach bolts and tighten all four securing bolts.

Measure the vertical distance between the top of the flue (Fig. 42) and the bottom of the flue terminal assembly (Fig. 41). The measurements should be taken from the outer diameter of the flue. NOTE: Where this length does not match any standard combination of the extensions, extension can be cut to the required length (Fig. 44).

When cutting both inner and outer ducts of the extension, always cut on spigot side, and they must be de-burred.

Page 25

Fig. 44

CUT

Starting at the appliance end, assemble the extension duct sections, making each inner and outer

(flue) joint by inserting the spigot end into the socket end of the next tube. Make sure that the entire flue is adequately supported. Use at least one bracket for each extension used.

Ensure that all inner flue connections have a good fit/seal, and that the space clips in each extension are correctly positioned.

5.8

REASSEMBLE BOILER AS PER

(sect. 5.6.1)

5.8.1

Fitting valves pack

Remove plastic caps from boiler connection and fit flanged copper tail and valves as per Fig. 46 using washers provided.

5.9

5.9.1

GAS CONNECTION (Fig. 46)

A minimum gas pressure of 20 mbar (8 in wg.) must be available at the boiler inlet at full flow rate.

5.9.2

Fit gas service cock to the boiler via the

union nut and connect gas pipe.

Do not overtighten and use another span-

ner as a counter force to avoid straining internal connections.

Important: Consult sect. 4.5.1

5.10

CENTRAL HEATING CONNECTION (Fig. 46)

5.10.1

Before any central heating connections are

made to the boiler all system valves should

be opened and the system thoroughly flushed out with cold water.

- Connect the central heating return pipe

to the isolating cock marked CHR.

Connect the central heating flow pipe to the isolating cock marked CHF.

Pipe dimension’s and position are marked on template supplied and Fig. 49A

5.11

5.11 .1

5.12

5.12.1

DOMESTIC HOT WATER (Fig. 46)

The domestic hot water circuit does not need a safety valve but it is essential to ensure that the pressure of the cold water supply does not exceed 10 bar. If in doubt it is advisable to install a pressure reducing

valve. The minimum pressure needed to

operate the domestic hot water system is

0.5 bar with a flow of approx 3 Lts. per min.

The regulator screw on the cold water out-

let of the diverter valve may be adjusted to prevent excess volume flow (Fig. 53 COMMISSIONING SECTION). Flush out all foreign matter from the supply pipe before connecting to the appliance.

- Connect the 15 mm. cold water pipe to the stop cock to the appliance inlet marked DCW.

- Connect the 15 mm. hot water pipe with a suitable connection.

SAFETY VALVE DISCHARGE

The safety valve is located near the pump.

It has a threaded outlet RC l/2" (to 15 mm copper) to permit a discharge pipe to be connected. When connecting ensure the

discharge pipe does not restrict access. The discharge should terminate facing downwards exterior to the building in a

position where discharging (possibly boil-

ing water & steam) will not create danger

or nuisance, but in easily visible position,

and not to cause damage to electrical com-

ponents or wiring. The discharge must not be over an

entrance or a window or any other type of access.

Page 26

5.13

ELECTRICAL CONNECTlONS

SECTION

6 COMMISSIONING

5.13.1

5.64

Fig. 49/A

The electricity supply must be as specified in clause (sect. 4.10).

- When controls external to the appliance are required, design of the external electrical circuits should be undertaken by a competent person. In accordance with the lEE wiring regulations.

It is essential that all external controls

must be volt free.

Factory fitted internal wiring must not be

disturbed when wiring external controls.

- To gain access to the electrical box

remove the front panel of the case as described in clauses (sect. 5.4.1) and the instrument panel as described in clauses (sect. 5.4.3).

- The terminals are easily visible on the front of the electronic control board (Fig.

48).

- Heat resistant flexible cable is fitted

between the isolator and the terminal block. It is a 3 core cable of 0.75 mm (24x0,2 mm) to BS 6500. Make sure all wires to the appliance are

routed away from sharp edges and hot surfaces. The cable must be fastened with its

cord anchorage and connected so that

should the cable slip from the anchor-

age the current carrying conductor does

not become taut before the earthing conductor. Securely tighten all terminal screws and arrange the cable with slack between the cord anchorage and the terminal

block.

WARNING: If the supply cord is damaged, it must be replaced by a service engineer (supply cord available from

Ravenheat Manufacturing Ltd).

PROGRAMMABLE TIME CLOCK

Instructions for use Consult User’s Guide

6.1

Each boiler has been through a rigorous operational procedure at our factory and should not require any further adjustment.

If in the unlikely event of the appliance not operating correctly, please turn to the Fault

Finding and Logic Sequence charts.

6.2

6.2.1

GAS SUPPLY INSTALLATION

Inspect the entire installation including the gas meter, test for soundness and purge, all as described in BS 6891.

6.3

ELECTRICAL INSTALLATION

Preliminary electrical system checks to ensure electrical safety shall be carried out by a competent person (earth continuity,

polarity, resistance to earth). Those checks are outlined in the <<Instructions for British

Gas Multimeter>> Booklet. If a fault has occurred on the appliance the fault finding procedure should be followed as specified

under the servicing section of this document.

6.4

INITIAL FILLING OF THE SYSTEM

Open central heating flow and return valves.

Unscrew the cap on automatic air release valve one full turn (leave open permanent-

ly).

- Close all air release taps on the central

heating system.

- Gradually open stopcock at the filling

point connection to the central heating system until water is heard to flow.

- Starting with the lowest radiator open

each air release tap in turn. Close it only when clear water, free of bubbles, flows out. In the same way release air from any high points in the pipework.

- Continue filling the system until at least

1.5 bar registers on gauge. Then turn off.

the filling points stopcock.

- Inspect the system for water soundness and remedy any leaks discovered.

Page 27

6.5

SETTINGTHE SYSTEM DESIGN PRESSURE

The design pressure must be a min. 1 bar

and max. 1.5 bar. These figures are read off the pressure gauge.

- The actual reading should ideally be 1 bar + the height in metres to the highest point of the system above the base of

the appliance (up to a max of 1,5 bar).

N.B.: The safety valve is

set to lift a 3

bars (30 mt/42.5 psig.

- To lower the system pressure to the required value remove drain point (Fig.

93) or drain on the heating circuit.

- If external controls are installed (e.g. timeclock and thermostat) make sure that they call for heat.

- Turn summer/winter selector switch 1 to winter

Fig. 46

6.6

FILLING THE HOT WATER SYSTEM

Close all hot water draw-off taps. Open the cold water inlet cock. Slowly open each draw-off tap until clear

water is discharged.

6.7

LIGHTING THE BOILER (Fig. 50)

Before lighting the main burner make sure that the heating circuit flow and return valves are open and also that the cold

water input cock is also open.

ELECTRICAL CONNECTION

Page 28

INSTRUMENT PANEL

Fig. 50

GAS VALVE

Fig. 51

- Turn control thermostat 4 up to its maximum setting.

- Now the main burner should turn on.

With leak detection fluid test for gas soundness of all gas components and joints.

6.9

- Turn control thermostat 4 up to its maximum setting.

- Now the main burner should turn on

With leak detection fluid test for gas soundness of all gas components and

joints.

- See paragraph 6.14 for regulating the heating circuit thermostat. Check gas mains pressure (Fig. 52). Fit a gas pressure gauge on pressure inlet 77 (Fig. 51) on the gas valve, after releasing the seal screw. Check the gas mains pressure with boiler operating. Check with the Local Gas Supplier if the pressure differs significantly from 20 mbar.

CHECK THE GAS PRESSURE AT THE BURNER NATURAL GAS (G 20)

KEY

77 -

Upstream pressure inlet

81 -

Downstream pressure outlet

104 -

Gas valve modulator

11O -

Max. regulator nut

111 -

Min. regulator nut

114-

Electrical connections modulator

Now check if the maximum gas pressure at

the burner is equal to 8.1 0.5 mbar (3.2 f

0.2 in w.g.) for RSF 84E or 12.5 0.5 mbar (4.9 f 0.2 in w.g.) for RSF 100E.

To do this proceed as follows:

- Turn off main switch 1 (Fig. 50)

-Set main switch 1 on

-Set control thermostat 5 at its maximum setting.

Page 29

6.9.1

- Fit a pressure gauge, using a hose, to pressure test point 81, (Fig. 51), after first loosening its close-off screw.

-Open one or more hot water taps so that at least IO 12 litre of water flows per minute.

The pressure indicated on the pressure

gauge is the maximum operating gas pressure.

- Check if the minimum pressure corresponds to 1.5 mbar (0.6 in w.g.) RSF 84E, 1.4 mbar RSF IOOE as is set at

the factory.

Detach one of the wires going to modulator 104 (Fig. 51) and make the boiler operate just as was done for checking the maximum pressure.

Observe the pilot flame which will light a second before main burner. It should be about 20 mm long (Fig. 528) and envelop the spark electrode tip.

CHECK THE GAS PRESSURE AT THE BURNER LPG (G 3-l)

Now check if the maximum gas pressure at the burner is equal to 20.5 0.5 mbar (8.23 f 0.2 in w.g.) for RSF 84E or 23.5 &

0.5 mbar (9.43 f 0.2 in w.g.) for RSF IOOE.

To do this proceed as follows:

-Turn off main switch 1 (Fig. 50) Set summer/winter switch 1 on Set control thermostat 5 at its maximum

setting.

Fit a pressure gauge, using a hose, to

pressure test point 81 (Fig. 51), after

first loosening its close-off screw.

Open one or more hot water taps so

that at least 10 12 litre of water flows per minute.

The pressure indicated on the pressure gauge is the maximum operating gas

pressure.

- Check if the minimum pressure corresponds to 4.4 mbar (1.77 in w.g.) RSF 84E, 3.7 mbar (1.48 in w.g.) RSF 1OOE as is set at the factory.

Detach one of the wires going to modulator 104 (Fig. 51) and make the boiler operate just as was done for checking the maximum pressure.

6.1 1

6.12

driver (HONEYWELL 9 mm spanner) to turn the nut 111 clockwise to increase pressure decrease pressure.

RECONNECTTHE DETACHED CABLE

Use a screw-driver to hold nut 111 firm (HONEYWELL 9 mm spanner) and use a

10 mm spanner (HONEYWELL 7 mm spanner) wrench to rotate the nut 110 clockwise to increase the pressure and counter-clock-wise to decrease it. After adjustment turn off D.H.W. Taps.

SETTING CENTRAL HEATING GAS

PRESSURE THE BOILER COMES SET AT MID POSITION RATING FOR USE ON

C.H. (table 1/2/3/4)

When the boiler operates in the C.H. mode the gas pressure at the burner can be set

between the min. and max. values. This permits capacity to be adjusted to suit system demand. If adjustment is required proceed as follows:

- Remove the front panel and the panel

instrument as described in clauses

(sect. 5.4.1 and sect 5.4.3). Unscrew the two screws holding the control box cover and lift off (Fig. 78).

Select (winter) switch position

- Turn control thermostat 4 to maximum setting (Fig. 50).

- Check all external controls are on and calling for heat ensure all D.H.W. taps are off.

With boiler operating use a screwdriver to turn potentiometer (Fig. 48) clockwise to increase pressure and anticlockwise to decrease pressure.

- To obtain the desired heat value establish pressure as per (Fig. 52 or Fig. 52A).

- Replace the protective cover.

- Once this pressure is established, mark it up on data badge with adhesive red label/arrow burner pressure setting so that this can be referred to and checked during future servicing.

RATIO BETWEEN BURNER PRESSURE

AND OUTPUT NATURAL GAS (G 20)

and

anti-clockwise to

6.10

Observe the pilot flame which will light a second before main burner. It should be about 20 mm long (Fig. 52B) and envelop

the spark electrode tip.

ADJUSTING MINIMUM AND MAXIMUM

PRESSURE (Fig. 51) SIT-HONEYWELL GAS VALVE

- Remove cap covering modulator to gas valve.

Detach one of the cables connected to

the modulator 114.

- With the boiler operating use a screw

Page 30

RATIO BETWEEN BURNER, PRESSURE AND OUTPUT LPG (G 31)

6.13

6.13.1

CHECKINGTHE FLUE SYSTEM

The flue system should be visually checked for soundness. Check all clamps and fixings are secure and tight.

Fig. 528

THREE WAY VALVE

Fig. 53

F-Y

6.14

6.14.1

6.15

6.15.1

CHECKING THE HEATING THERMOSTAT

Allow the system to warm up and then turn the C.H. thermostat to ensure the main burner modulates from “high” to ‘“low” and "low” to “off” and vice versa (scale range covers approx. 45” C - 85” C).

TESTING AND REGULATINGTHE

DOMESTIC HOT WATER SYSTEM FLOW

To put the appliance in operation with the

(summer/winter) switch in winter position.

- Open a domestic hot water tap (preferably the bath tap). Ensure cold water

inlet stopcock is open and the D.H.W.

thermostat 5 (Fig. 50) is set at maxi-

mum.

- If the burner does not light check that the water flow rate is above the min.

required to operate the differential pressure 2.8 Lts./min. (0.61 gals/min).

- The temperature of the water will

depend on the rate at which it flows. If, due to high water pressure, the flow rate is too high (and thus the temperature

too low for practical use) the flow rate

may be adjusted. It is better to set for

the lowest acceptable temperature

preferably at the bath tap since the user

can gain higher temperatures at other

restricted flow taps (Table 1/2).

- To adjust the flow rate refer to (Fig. 53)

rear view and locate the adjustment

screw (Fig. 2). Turn the screw clockwise

until the required temperature is reached. N.B.: If the cold supply is subject to large fluctuations or is above the permit-

ted max. water pressure, a suitable

pressure/flow regulator should be fitted in the cold water supply to the appli-

ance.

- Turn the appliance mode selector switch

1 (Fig. 50) to the summer position. Slowly close the draw off tap to reduce

the flow rate to above the min. (approx.

2.8 litre/min - 0.61 gals/min). Rotate the D.H.W. control thermostat to ensure

it operates at its various setting.

- Close the draw-off tap still further. The

burner should stop when the rate falls below about 2.8 litres/min (0.61

gals/min.).

Once the process of commissioning the boiler is complete, the commissioning engineer MUST complete his section in the Benchmark log book.

Page 31

EXPLODED DIAGRAM OF BOILER BODY

Fig. 54

KEY

1 - Window 2 - Plenum chamber cover 6 - Combustion chamber 7 - Air restriction ring 8 - Flue gas exhaust hood 15 - Connection pipe 18 - Heat exchanger 19 - Air pressure switch

- Main burner

- Pilot burner

- Auto air vent valve

- Seal

- Window seal

42 - Window clamp ring

44.

- Fan

46 - Header gasket 58 - Ceramic insulation 80 - Plenum chamber 81 - Connection tube 82 - Connection tube + 83 - Burner centering pin 84 - Seal 85 - Fan fastening bracket

Page 32

6.16

6.16.1

HANDING OVER TO THE USER

After completion of installation and commissioning of the system, the installer should hand over to the Householder by taking the following actions:

- Hand the “User’s Instructions” to the Householder. and explain His/Her responsibilities under the “Gas Safety

Regulations 1996”.

- Explain and demonstrate the lighting and shutting down procedures.

- The operation of the boiler including the use and adjustment of ALL system controls which should be fully explained the Householder. This then ensures the greatest possible fuel economy consistent with household requirements of both heating and hot water consumptions. Advise the. User of the precautions necessary to prevent damage to the system, and to the building, in the

event of the system remaining inopera-

tive during frost conditions.

Explain the function and the use of the boiler only/ (Summer/Winter) and ON/OFF switch.

- Explain and demonstrate the function of time and temperature controls neon

lights radiator valves etc. for the economic use of the system.

- If an optional time clock is fitted, then

draw attention to the time clock User’s Instructions and hand them to the Householder.

- Stress importance of regular servicing by a qualified Heating Engineer and that a comprehensive service should be carried out AT LEAST ONCE A YEAR.

Fill in the Benchmark log book and leave completed with the customer.

SECTION 7 SERVICING INSTRUCTIONS

7.2

7.2.1

7.2.2

WARNING

Before the start of any servicing or replacement of components always iso-

late electricity supply to the appliance and always turn off the appliance gas supply at the gas service cock.

Data badge position - lower left hand sub frame.

The following notes apply to the appli-

ance and its controls but it should be remembered’ that attention must also be paid to the heating and hot water cir-

cuits with special attention to radiator

valves, thermostats, clocks, leaking hot water taps etc.

- Where it is necessary to replace a gas-

ket that relies on adhesive for securing this adhesive will be supplied with the gasket as a spare item.

- In all cases prior to servicing, remove

the outer case (sect. 5.4). Operate the appliance by turning the hot water services on to a high water flow, and

observe the main burner.

- Check that the flame covers all the flame ports and is of a light blue colour. Yellow flames and excessive lifting of flames indicate poor combustion.

- IMPORTANT: After completing any servicing or replacement of gas carrying

components it is essential that a test for gas soundness is always carried along

with functional checks in operation.

TO INSPECT AND CLEAN THE APPLIANCE

Before carrying out cleaning operation, cover the electrical control panel with a piece of waterproof material to protect it from debris.

Inspect the heat exchanger for any blockage. Deposits of any material should be brushed always using a soft brush.

NOTE: Do not use brushes with metallic

bristles.

7.1

7.1.1

Ravenheat are a member of the Benchmark initiative and fully supports the aims of the programme. Benchmark has been instructed to improve the standards of installation and commissioning of central heating systems in the UK and to encourage the regular servicing of all central heating systems to ensure safety and efficiency.

SERVICING

To ensure continued efficient operation of the appliance it is necessary to carry out servicing and cleaning at regular intervals. The frequency of cleaning will depend upon the particular installation conditions and usage but in general, once year should be adequate.

7.2.3

7.2.4

7.2.5

7.2.6

Examine internal pipe-work connections and automatic air vent for any water leaks.

Rectify if necessary.

Examine the combustion chamber insulating material and renew if damaged (sect. 7.9).

Remove and examine the main burner

injector and pilot injector clean or renew, as

necessary (sec. 7.12 & 7.14).

Inspect the main burner and remove any deposit with a soft brush. Check the electrodes for damage or deterioration, clean or renew as necessary. Ensure that the spark gaps are correct to dimensions specified in Fig. 52B.

Page 33

7.2.7

7.2.0

7.2.9

7.3

7.3.1

7.4

7.4.1

7.4.2

Examine the fan for any mechanical damage, check to ensure free running of the fan wheel. Clean the wheel if necessary with a soft brush. Check sealing gasket and renew if damaged (sect. 7.6).

Examine flue duct and flue hood and ensure that there is no obstruction. Exam-

ine the gasket at the entry into the flue duct.

It is essential that a good seal is made at the outlet to the fan, renew this gasket if there is any sign of damage or deterioration.

TO REMOVE/REPLACE THE FRONT

PANEL OF THE CASING (Fig. 19 & 20)

Remove the 2 screws that secure the

upper part of the front panel of the casing.

Lift the front panel few millimeters to the top,

until it is free from the slot and remove panel.

TO REMOVE/REPLACE THE COMBUSTION CHAMBER COVER

Remove the front casing panel (sect. 7.3).

Unscrew all the screws that fasten the

cover to the chamber body and put them

into a container so that they don’t get lost.

7.7.3

Remove the three screws on the front that

fasten hood to the combustion chamber.

7.7.4

7.7.5

Remove the two screws at the rear of hood.

Pull the flue hood upwards and then remove by tilting forward (Fig. 61).

7.7.6

7.8

Replace in reverse order.

TO REMOVE THE HEAT EXCHANGER

(Fig. 62-63-64)

7.8.1

Remove front casing (sect. 7.3).

Remove combustion chamber front cover as in (sect. 7.4). Unscrew the two screws that fasten the two sides panel (sect. 5.4.5). Remove the lower grating (sect. 54.2). Lower the instrument panel (sect. 5.4.3 & 4).

7.6.2 Remove the two sides of the casing by slightly lifting them and sliding them towards the top of the appliance, to release them from their upper suspension hooks.

7.8.3

Close the on/off valves for the heating and the hot water circuits. Drain the heating system from the drain point mounted on the

system (Fig. 93) and drain the hot water from the lowest tap on its pipeline system and drain point on D.H.W. inlet cock (Fig. 46).

7.4.3 Detach the cover, being careful not to damage the seal.

7.4.4

Reassemble in reverse order. Ensure good seal of cover when replacing.

7.6

TO REMOVE/REPLACE THE FAN ASSEMBLY (Fig. 58)

7.6.1

Remove front casing (sect. 7.3). Remove combustion chamber front cover as in (sect. 7.4).

7.6.2

Disconnect the electrical connections from the fan motor.

7.6.4

Support the fan and remove the two fixing screws and bracket from the front of the flue hood. Push down and carefully withdraw it from the appliance. Place in a safe place until required. Reassemble in reverse order. Ensure wires are connected correctly (Fig. 94).

7.7

TO REMOVE/REPLACE THE FLUE HOOD (Fig. 60)

7.7.1

Remove front casing (sect. 7.3). Remove combustion chamber front cover

as in (sect. 7.4).

7.7.2 Remove the fan (sect. 7.6)

7.8.4 Remove the fan (sect. 7.6).

7.8.5 Remove the flue hood (sect. 7.7)

7.8.8 Remove the automatic air vent (Fig. 92)

7.8.9 Disconnect unions for the hot water and heating water pipelines (Fig. 62).

7.8.10 Unscrew the rings that fasten the heat exchanger to the combustion chamber (Fig. 62).

7.8.11

Remove the two side insulation panels at

top of heat exchanger (Fig. 63).

7.8.12 Pull the heat exchanger up until its connections come out from the combustion chamber and then remove it (Fig. 64).

7.8.13

Replace in reverse order. Ensure correct wire position (Fig. 94).

IMPORTANT: When replacing a heat

exchanger new seals must be used.

7.9

TO REMOVE/REPLACE COMBUSTION CHAMBER INSULATION PANELS

(Fig. 64).

7.9.1

Remove casing front panel (sect. 7.3). Remove combustion chamber front cover (sect. 7.4).

Page 34

7.9.2

Fig. 58

Remove fan assembly and flue hood (sect.

7.6 & 7.7). Remove main burner (sect. 7.15). Remove top insulation pieces at sides. Remove 2 screws securing combustion chamber. To rear of boiler and lower chamber carefully remove all insulation panels.

Replace in reverse order.

7.10

7.10.1

Fig. 61

TO REPLACETHE ELECTRODE (Fig. 66)

Remove front casing (sect. 7.3). Remove combustion chamber front cover (sect. 7.4)

Fig. 60

Fig. 62

Page 35

Fig. 63 Fig. 66

Fig. 64

7.10.2

7.10.3

7.12

7.12.1

7.12.2

7.12.3

7.12.4

7.12.5

7.12.6

7.13

Detach the wire from electrode and then unscrew the nut that secures it to the pilot burner assembly and remove.

Replace with new electrode in reverse order.

TO REPLACETHE PILOT INJECTOR (Fig. 68)

Remove the front panel of the casing and the combustion chamber front cover (sect.

7.3 & 7.4). Remove the lower grating (sect. 5.4.2).

Release the fitting that secures pilot pipe at the gas valve.

Remove electrode (sect. 7.10)

Unscrew pilot connection from pilot burner.

Pull the aluminium tube downwards and

the injector should come out by itself.

Replace in reverse order.

TO REPLACETHE PILOT BURNER

7.13.1

7.13.2

7.13.4

7.13.5

Remove the front panel of the casing and

the combustion chamber front cover (sect.

7.3 & 7.4).

Remove the electrode and pilot injector (sect. 7.10 and sect. 7.12).

Remove the two screws securing pilot

burner to main burner (Fig. 69).

Replace in reverse order.

Page 36

7.14

TO REMOVE/REPLACE THE MAIN

INJECTORS

7.14.1

7.14.2

7.14.3

7.14.4 Pull the manifold up and out from the com-

7.14.5 Unscrew and replace the injectors and

7.14.6

7.14.7 Replace in reverse order.

Remove the front panel of the casing and

the combustion chamber front cover (sect.

7.3 & 4). Remove the pilot burner assembly as described in sect. 7.13.

Unscrew the union (Fig. 70).

Unscrew the 4 screws securing the injector manifold to the burner (Fig. 71).

bustion chamber (Fig. 72).

their seals (Fig. 73).

Relocate the grommet, sealing the gas supply pipe to the casing taking care not to damage it. Replace if necessary.

Fig. 70

Fig. 68

Fig. 71

Page 37

7.15

TO REMOVE/REPLACE THE MAIN BURNER

7.15.1

7.15.2 Remove the pilot burner assembly as

7.15.3

7.15.4

7.15.5 Remove the two screws securing the main

7.15.6 Pull the burner forward and remove

7.15.7 Replace in reverse order.

7.16

Remove the front panel of the casing and the combustion chamber front cover (sect.

7.3 & 7.4).

described in sect. 7.13.

RSF 100 ONLY

Remove the two screws holding the lower

plate to the burner and remove the plate.

Remove the injectors manifold as

described in sect. 7.14.

burner to the combustion chamber (Fig. 74).

(Fig. 75).

IMPORTANT: When refitting the burner make sure that the pins at the rear of the combustion chamber locate into the slots made on the rear of the burner.

TO REMOVE/REPLACE THE GAS VALVE (Fig. 51)

Fig. 73

7.16.1

7.16.2

7.16.3

7.16.4

7.16.5

7.16.6

7.16.7

7.16.8

Remove front casing panel (sect. 7.3).

Push the 2 plastic clips that fasten the instrument panel (Fig. 23).

Lift the instrument panel to detach it from the sides, and lower it down by rotating it on its own hinges (Fig. 25).

Pull the 2 wires from the Modulator. Remove the electronic ignition board (7.32.2/3).

Remove the lower grating (sect. 5.4.2).

Unscrew the pilot burner tube connection.

Remove the eight screws (four per side) that connect the gas valve to the gas pipelines and then remove it from its seat.

Replace in reverse order, always using new seals.

Fig. 74

Page 38

7.19

7.19.1

7.19.2

7.19.3

TO REMOVE/REPLACE THE HEATING CONTROL AND DOMESTIC HOT WATER CONTROL

Remove the front panel from the outer casing (sect. 7.3) and lower the instrument panel (sect. 7.16.2 & 3) and remove the control box cover (7.31.2/3).

Pull off the thermostat knob (Fig. 78). Remove the lock nut and remove the con-

trol board (PCB)

Detach the wires by unclipping the connector from the control board (Fig. 79).

7.22.2

Remove lower grill and right side of the

casing (sect. 5.4.2 & 5).

7.22.3

Remove the three wires that connect to the overheat thermostat making sure that these wires will subsequently be reconnected to the same poles (Fig. 94).

7.22.4

Unscrew the plastic cover and locknut that fastens the overheat thermostat and remove it.

7.22.5 Remove the split pin and pull the thermostat sensor from its pocket complete with case sealing grommet.

7.19.4

7.19.5

7.20

7.20.1

7.20.2

7.20.3

7.20.4

7.21

7.21.2

7.21.3

7.21.4

Unscrew the lock nut which fastens the potentiometer to the instrument panel (Fig. 78).

Replace in reverse order.

TO REMOVE/REPLACE THE MAIN SWITCH (Fig. 82).

Remove the front panel from the outer casing (sect. 7.3), lower the instrument panel (sect. 7.16.2 & 3), remove the control box cover (7.31.2/3) and remove the control

knob.

Detach the wires that connect to the switch

- make sure that these wires are later

reconnected to the same poles (Fig. 94).

Pull the switch out from the instrument

panel by pressing the clamp springs.

Replace in reverse order.

TO REMOVE/REPLACE THE WATER

PRESSURE GAUGE (Fig. 83).

Remove the front panel from the outer cas-

ing (sect. 7.3) and lower the instrument

panel (sect. 7.16.2 & 3).

Remove the lower grating (sect. 54.2).

Close the heating system on/off valves and

drain the water from the drain point on the

heating system (Fig. 93).

Unscrew the fitting that secures the pres-

sure gauge probe.

Remove the gauge from the instrument

panel by pressing its fastening springs.

7.22.6

Remove case sealing grommet from the old thermostat and fit to new one.

7.22.7

7.23,

Replace in reverse order.

TO REMOVE/REPLACE THE ELECTRIC

CONTROL BOARD (PCB)

7.23.1

Remove the front panel from the outer casing (sect. 7.3) and lower the instrument panel (sect. 1.16.2 & 3).

7.23.2

Unscrew the 2 screws holding the control

box cover and remove.

Disconnect mains cables and any other connections (room thermostat and frost thermostat if fitted).

7.23.3

7.23.4

Detach the connectors from the board.

Detach the PCB board from its base by unscrewing the six screws.

7.23.5 Replace in reverse order (ensure all electrical connections are made correctly).

7.23.6 Having replaced PCB recommission boiler on heating mode (sect. 6.15).

7.24

TO REMOVE/REPLACE THE DIFFERENTIAL PRESSURE SWITCH (Fig. 87).

7.24.1

Remove the front panel from the outer casing and the combustion chamber front

cover (sect. 7.3 & 4).

7.24.2 Detach the wires that connect to the pressure switch, make sure that these wires are

later reconnected to the same poles (Fig. 94).

7.2.15

7.22

7.22.1

Replace in reverse order.

TO REMOVE/REPLACE THE OVERHEAT THERMOSTAT

Remove the front panel from the outer casing (sect. 7.3) and lower the instrument panel (sect. 7.1.6.2 & 3) and remove the

control box cover (sect. 7.31.2/3).

7.24.3

Unscrew the two screws that fasten the pressure switch to the back of combustion chamber.

7.24.4 Remove the two silicone tubes.

7.24.5

Ensure tubes are connected correctly (Fig.

87) avoiding kinks,

Page 39

Replace in reverse order ensuring that the

tapping is connected to the tube terminating inside the case and the + tapping is connected to the tube terminating at flue

ring (Fig. 87 and 94).

Fig. 81

7.26

7.25.1

7.25.2

7.25.4

7.25.5

7.25.6

7.257

Fig. 76

TO REMOVE/REPLACE THE PUMP (Fig. 88)

Remove the front panel from the outer casing (sect, 7.3) and lower the instrument panel (sect. 7.16.2 & 3).

Remove lower grill of the casing (sect.

5.4.2 & 5), lower the electric box (sect.

Remove the terminal covers and detach

the supply wires (Fig. 88).

Unscrew the two hexagonal nuts that fasten the pump to its pipes and remove the pump.

NOTE: It may be necessary to loosen the flow pipe at the heat exchanger to replace the pump gaskets.

Always use new seals when re-fitting new pump.

Replace in reverse order.

IMPORTANT:

7.256 Make sure that the arrow that indicates the direction of flow aims from the bottom upwards.

7.25.9

7.25.10

7.26

7.26.1

Replace wires and cover ensuring that

connection wire br=L and bl=N.

Refill as described in the sect. 6.4 & 5 and

check for leaks (see 726.2).

TO REMOVE/REPLACE THE DIVERTER VALVE (Fig. 89)

Remove the front panel from the outer cas-

ing and lower the instrument panel (sect.

7.16.2 & 3).

Remove lower grating (sect. 5.4.2).

Fig. 79

7.26.2

7.26.4

7.26.5

7.26.6

7.26.7

7.26.6

7.26.9

Close the on/off valves for the heating circuit and the hot water circuit. Drain the boiler at drain point (Fig. 93) and drain hot water from the lowest hot water tap and drain point on DHW inlet cock (Fig. 46).

Unscrew the five nuts that connect the diverter valve and pull it out from boiler being careful not to damage the wires,

Pull off circlip securing microswitches to diverter valve.

If replacing microswitch assembly use a screw-driver to prise off the protective cover of the microswitches.

Detach the wires that are connected to this. Remember that they must subsequently be reconnected to the same terminals (Fig. 94).

Replace in reverse order. Always use new seals.

Fill the boiler as described in (sect. 6.4 & 5) and check for leaks.

Page 40

7.27

7.27.1

7.27.2

7.27.3

TO REMOVE/REPLACE THE CENTRAL HEATING AND/OR HOT WATER CONTROLTHERMISTOR

Remove the front panel from the outer casing (sect. 7.3) and lower the instrument panel (sect. 7.162).

Remove left/right side of casing (sect. 5.4).

Remove the wires that connect the ther-

mistor (Fig. 61).

7.28

TO REMOVE/REPLACE THE CENTRAL

HEATING EXPANSION VESSEL

In the unlikely event of failure of the central heating expansion vessel it is recommended a suitable expansion vessel be fitted

external to the boiler. It should be positioned on the return pipe and as close to the boiler as possible (Fig. 7).

However, if it is necessary to replace the

central heating expansion vessel the boiler

must be removed from the wall as follows.

7.27.4

7.27.5

7.27.6

Fig. 82

Close the on/off valves for the heating circuit and the hot water circuit. Drain the boiler at drain point (Fig. 93) and drain hot water from the lowest hot water tap and

drain point on DHW inlet cock (Fig. 46).

Undo the nut and withdraw the sensor (Fig.

81) from its pocket.

Replace in reverse order

7.291

7.292

7.29.3

7.29.4

7.28.5

7.28.7

7.28.8

7.28.9

Remove the front panel from the outer casing (sect. 7.3) and lower the instrument panel (sect. 7.16.2 & 3) and remove the control box cover (sect. 7.31.2/3).

Remove the lower grating (sect. 5.4.2). Remove the two sides of the casing (sect.

5.4.5).

Close the on/off valve on the domestic cold water, central heating and gas supply.

Drain domestic water from the lowest hot water tap and drain point on DHW inlet cock (Fig. 46).

Drain the boiler (Fig. 93).

Disconnect all pipework connected to

boiler.

Disconnect mains cables and any other connections (room thermostat, program-

ming clock).

Remove the duct proceeding in reverse order as described in (sect. 5.5 or 5.7).

Remove the 2 lower coach bolts and

release 2 top coach bolts then remove boiler from the wall.

Fig. 83

7.28.10 Unscrew the nut that connects the expansion vessel and remove it (Fig. 91).

7.28.12

7.28.13 Replace all the components in reverse

7.28.14 Fill the system as described in the sect. 6

7.29

7.29.1

7.29.2 Remove the lower grating (sect. 5.4.2).

7.29.3 Remove the fan assembly and the flue

Remove the expansion vessel.

order using new seals.

and check for leaks.

TO REMOVE/REPLACE THE AIR

AUTOMATIC VENT (Fig. 92)

Remove the front panel from the outer casing and the combustion chamber front cover (sect. 7.3 & 4).

hood (sect. 7.6 & 7.7).

Page 41

7.29.4

Close the on/off valves for the central heating circuit and drain the water from the boiler drain point (Fig. 93).

7.29.5

7.29.6

7.29.7

7.29.8

7.30

7.30.1

7.30.2

7.30.3

7.30.4

7.31

Unscrew and remove the plastic cap that

protects the valve vent hole (Fig. 92).

Disconnect the unions 1 and 2 (Fig. 92) slight-

ly turn and remove pipe and auto air vent.

Replace in reverse order, using new seals.

Fill the system as described in the

sect. 6.4 & 5 and check for leaks.

TO REMOVE/REPLACE THE PRESSURE

RELIEF VALVE (Fig. 93)

Remove the front panel (sect. 7.3) and the lower grating (sect. 5.4.2) from the outer casing, lower the intstrument panel (sect.

7.16.2& 3). Remove right side of the casing (sect. 5.4.5).

Close the on/off valves for the heating sys-

tem and drain the water from the drain

point (Fig. 93).

Unscrew the valve from its body, clean or replace. Replace in reverse order.

Fill the system as described in (sect. 6.4 &

6.5) and check for leaks.

TO REMOVE/REPLACE TIME CLOCK (Fig. 88/A)

Remove the front panel from the outer casing (sect. 7.3) and lower the instrument panel (sect. 7.16.2 and 3).

Fig. 88

7.32.4

7.32.5

7.33

7.33.1

Remove the PCB cover and detach the connectors from the board.

Replace in reverse order ensure all electrical connections are made correctly.

TO REMOVE/REPLACE LOW WATER

CUT-OFF SWITCH

Remove the front panel from the outer

casing (sect. 7.3 & 4).

7.31.2

7.31.3

7.31.4

7.31.5

7.31.6

7.32

7.32.1

7.32.2

7.32.3

Remove control box cover (sect. 7.23.2).

Remove control board (sect. 7.23.2) from panel.

Remove two clips securing the timer.

Carefully remove the four wires connecting timer by pulling spade connectors from timer.

Replace in reverse order (ensure all electrical connections are made correctly) (Fig. WA).

TO REMOVE/REPLACE THE IGNITION BOARD

Remove front casing (sect. 7.3) lower the instrument panel (sect. 7.16.2 & 3).

Remove the screw from the ignition box cover.

Detach the ignition box from its base on

the gas valve.

7.33.2

Remove the lower grating (sect. 5.4.2).

7.33.3 Close the on/off valves for the heating system and drain the water from the drain point (sect. 5.4.5).

7.33.4

Pull wire off and unscrew the sensor from its body. Replace in reverse order.

7.33.5

Fill the system as described in the (sect. 6.4 & 6.5) and check for leaks.

Page 42

Page 43

Section 8 FAULT FINDING CENTRAL HEATING

Switch on Select “Winter” Central Heating Stat to maximum Ensure external controls calling for heat (Room Stat/Time Clock/TRV)

Page 44

FAULT FINDING DOMESTIC HOT WATER

Before continuing it may be necessary to see Central Heating Fault Finding. Select only (Summer) Domestic Hot Water. Open Domestic hot tap close to appliance.

BOILER NOT OPERATIONAL ON TIMER (INTEGRAL)

Switch on/Select “Winter”/Central Heating Stat to Maximum/Ensure External control calling for heat (Room Stat/TRV)

Page 45

SECTION

9 ELECTRICAL SYSTEM DIAGRAM

Fig. 94

Page 46

Page 47

Page 48

Page 49

SECTlON 10

10.0

MUST BE FlTTED

INSTALLATION INSTRUCTIONS

FOR TWIN FLUE PIPE (ECCENTRIC FLUE DUCT SYSTEM)

IMPORTANT: CORRECT 80MM ORIFICE

IMPORTANT

As with all flues the kits must be installed taking due account of the current issue of BS 5440 parts 1 & 2 and timber frame housing REF IGE/UP/7/1998. Also note that the requirements will vary depending upon the kit being installed. Guidance is provided but unless otherwise stated, always comply with the recommendations of the relevant codes of practice.

10 - air intake bend 90 10 - flue exhaust bend 90” 11 - air inlet terminal 12 - flue exhaust terminal 15 - two-way flue gas header

13 45

air intake bend

13 - 45o flue exhaust bend

14 - flue exhaust duct

14 air intake duct

16 - vertical eccentric flue exhaust duct

Fig. 1.9

Fig. 1.8

10.1

TWIN FLUE INSTRUCTIONS

This part of the installation manual covers

the installation and fixing instructions of the twin flue eccentric flue duct systems only. When ordering twin flue it must be stated for

RSF 84 - RSF 100 range. Typical installation

procedures are illustrated by drawings.

IMPORTANT

Correct 80 mm orifice must be fitted.

IMPORTANT NOTICE

10.2

Supplied with the twin flue header is an 80 mm diameter orifice plate.

Before fixing the twin flue system the exist-

ing 81 or 82 orifice plate must be removed.

10.3

Take out the 4 temporarily fitted securing

screws, lifting our the gasket and orifice plate disconnecting it from the venturi tube. Discard this orifice plate and m-fit the 80 mm orifice plate ensuring that the venturi tube has been refitted, making sure this is securely located into the locating peg.

10.4

Before fitting the twin flue header locate the 60 mm ‘0’ ring into the header outlet. Apply silicone lubricant and carefully push in from the bottom the 60 mm alluminium tube item 2 fig. 1.9.

NOTE: on all models RSF 84E

must be replaced with 80 mm type supplied with twin flue header.

10.5

10.6

Locate the ceiling washer fixing the twin flue header as illustrated making sure that the inner aluminium exhaust locates firmly

on the fan outlet spigot. Make sure that the

screws are satisfactorily located through

the gasket seal.

Locate the 2 80 mm ‘0’ rings in the twin

flue header.

Page 50

90” M/F bend consisting of:

90” elbow with ‘0’ ring side F 80 mm dia ‘0’ ring

135” M/F bend consisting of:

135” elbow with ‘0’ ring side F

80 mm dia ‘0’ ring

Figures 2.8, 3.8 and 4.8 show the versatility of this flue system. Measurements and bends must be calculated correctly so as not to oversize maximum flue lengths. All spigot ends that are cut must be de-burred with a

file.

All located ‘0’ rings must be lubricated with a sili-

cone grease to ensure easy, snug fit.

NOTE: Exhaust flue must slope 2” down towards the boiler 35 mm fall per metre.

Spacing Clips Spacing clips are available on request should they be required.

Sampling point

Sampling point is positioned on the outlet of the twin

flue header for the use of sampling gas combustion

products.

Vertical eccentric flue exhaust duct

Condensing trap

To drain the exhaust pipe only with a greater distance of over 6 metres, a condensating trap must be fitted, or as an alternative to this the sampling point may also be used as a condensating drain should this be required.

Exhaust/suction system with concentric pipes for flat or sloping roofs. Extensions with two separate pipes.

Maximum distance D = I + E + T = 14 metre + 14 metre + 1 metre = 29 metre maximum (pipe + terminal).

Exhaust terminal must not be cut.

NOTE: The pressure loss for each elbow fitted is:

90” elbow less 4 metre of pipe length for each one fitted.

45” elbow less 1.5 metre of pipe for each one fitted.

For exhaust pipe with a distance of over 6 metre a condensing trap must be fitted.

Page 51

Fig. 3.8

Exhaust/suction system with two separate rated 80 diam pipes - exhaust on flat or sloping roof, suction from vertical wall.

Maximum distance D = I + E + T = Total exhaust/inlet pipe = 26 metre.

Exhaust terminal must not be cut.

Min inlet pipe distance = 0.1 metre.

NOTE: The pressure loss for each elbow is:

90” elbow less 4 metre of pipe length for each one fitted.

45” elbow less 1.5 metre of pipe for each one fitted.

For exhaust pipe with a distance of over 6 metre a

condensing trap must be fitted.

Exhaust/suction system with two separate pipes through a single vertical wall.

Fig. 4.8

Maximum distance D = I + E = Total exhaust/inlet pipe 24 metre.

Min inlet pipe distance 0.1 metre.

Min exhaust pipe distance 0.1 metre.

NOTE: The pressure loss for each elbow fitted is:

90” elbow less 4 metre of pipe length for each one fit-

ted.

45” elbow less 1.5 metre of pipe for each one fitted.

For exhaust pipe with a distance of over 6 metre a condensing trap must be fitted.

Page 52

SECTION 11 EXPLODED PARTS DIAGRAM

Page 53

SECTION 12

RAVENHEAT SHORT LIST OF SPARE PARTS

Pos.

RSF IOOE (T)

Part. No.

0014FR007005/0

0012COM06005/0

0012POTO5005/0

0007TER0301O/O

0001CAM03005/0

0014MAN06015/0

5027055

0007TER05005/0

0014VET01005/0

0001 COP03010/0

0001 DIA05005/0

0001CAP3005/0

5021103

0012CIR05010/0

G.C. RSF 84E (T) G.C. Part. No. Part. No.

0014FR006005/0

0012COM06005/0

0012POT05005/0

371267

372642

371268

371292

372845 5021103

0007TER0301O/O

0001CAM01005/O

0014MAN06015/0

5027055

0007TER05005/0

0014VET01005/0 371268

5003066 372849

0001DIA04005/0 371269

0001CAP04005/0 371270

00l2ClR05010/0

Part. No.

371267

372842

372845

Description

INSTRUMENT PANEL

MAIN SWITCH

D.H.W/C.H. POTENTIOMETER

OVERHEATTHERMOSTAT

COMBUSTION CHAMBER

THERMOSTAT KNOB

WATER GAUGE

D.H.W/C.H. SENSOR

SIGHT GLASS

CHAMBER COVER

AIR RESTRICTION RING

FLUE GAS EXHAUST HOOD

F2 FUSE 315 mA

PRINTED CONTROL BOARD

18.1

22.1

24.1

24.2

25.1

25.2

0002SCA01010/1

0012CIR05016/0

0012GEN05010/0

0005PRE05005/0

5009057

5009080

0008VAL03005/0

0008VALO5005/0

0003BRU07005/0

0003BRU0701O/O

0003PIL0501/00

5012114

0003PIL01005/0

0003PIL05015/0

0008VAL01017/0 0008VAL01017/0

372880

372896

173100

372894

0002SCA05005/0

0012CIR05016/0

0012GEN0501010

0005PRE05005/0

5009057

5009080

0008VALO3005/0 173100

0008VALO5005/0

0003BRU05015/0

0003BRU08005/0

0003PIL05010/0

5012114 372894

0003PIL01005/0

0003PIL05015/0

372880

372896

HEAT EXCHANGER

PRINTED IGNITION BOARD

HONEYWELL PRINTED IGNITION BOARD

AIR PRESSURE SWITCH

8 LT EXPANSION VESSEL

5 METRE PUMP

GAS VALVE

HONEYWELL GAS VALVE

MAIN BURNER NATURAL GAS (G 20)

MAIN BURNER LPG (G 31)

PILOT BURNER FOR

HONEYWELL GAS VALVE G 20

PILOT BURNER NATURAL GAS (G 20)

PILOT BURNER LPG (G 31)

PILOT BURNER FOR HONEYWELL GAS VALVE G 31

SAFETY VALVE 3 BAR

Page 54

RAVENHEAT SHORT LIST OF SPARE PARTS CONTINUED

RSF 1OOE (T):

Part. No.

5015015 372888

0013GUA03005/0

0013GUA03035/0

5018025

5018030

5018046

0013GUA01045/0

0010TUB03050/0

0012FUS05015/0

5021050

1012VEN07006/0

0014GUA0l020/0

5012096

G.C.

Part. No. Part. No. Part. No. Description

371272

371273

372851

372867

378864

371274

371296

371279

372856

RSF 84E (T)

5015015

0014REG01005/0

0013GUA03005/0

0013GUA03035/0

5018025

5018030

5018046

0013GUA01045/0

5003655

0012FUS02015/0

5021050

1012VEN07006/0

0014GUA0l020/0

5012096

G.C.

372888

371272

371273

372851

372867

372864

371274

372854

371275

371279

AUTO AIR VENT

WATER FLOW REGULATOR

GASKET

GASKET 32X32X2 GAS VALVE

GASKET 18.5X11.5X2

GASKET 24X15X2

GASKET 30X22X2

GASKET 48X42X1

PIPE TO AIR PURGE

INTERNAL FUSE 2 A

IGNITION ELECTRODE

FAN RSF 84/100

FLUE GASKET

NOZZLE 0.27 FOR NAT GAS

48.1

60.1

105

0003UGE01005/0

0012CAV03005/0

1015PAN03005/0

0003UGE03005/0

0003UGE01012/0

5012125

5018015 372865

0008VAL0301O/O

0005PRE03010/0 371310

5003283 372874

5023020 372855

0012FUS05020/0 0012FUS05020/0

5021312 372875

TM6192 371258 TM6192

371278

E02130

371297

372861

371298

0003UGE01005/0

0012CAV03005/0

5095025

5212210

0003UGE01012/0

5012125

5018015

00EVALO3010/0

0005PRE03010/0

5003283

5023020

5021312

371278

372853

372862

372861

372865

371298

371310

372874

372855

371258

NOZZLE 0.22 FOR LP GAS

CABLE FOR ELECTRODE

INSULATION PADS SET

NOZZLE 1.25 FOR NAT GAS

NOZZLE 1.35 FOR NAT GAS

NOZZLE 0.85 FOR LP GAS

SEAL FOR NOZZLE

GASKET 11X5X2

3 WAY VALVE

LOW WATER PRESS/SWITCH

BRASS MANIFOLD

DEPRESSION

CHAMBER PILOT SEAL

INTERNAL FUSE 4 A

NYLON TUBES FROM

PRESSURE SWITCH

DIGITALTIMER

Page 55

Chartists Way, Morley, Leeds, LS27 9ET.

Telephone: (0113) 252 7007

Tfax: (0113) 238 0229

Ravenheat RSF 100E, RSF 84E, RSF 100ET User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual