Ravenheat HE 25 S COMPACT, HE 30 S COMPACT Instructions For Use Installation And Servicing

Technical and illustrative data are not binding and can be modifi ed without prior notice. The descriptions and illustrations in the present booklet are for guidance purposes only.
RAVENHEAT MANUFACTURING LTD CHARTISTS WAY, MORLEY, LEEDS, U.K. LS27 9ET TEL.: 0113 252 7007 - FAX: 0113 238 0229
Website: www.ravenheat.co.uk - E-mail: sales@ravenheat.co.uk
Installation and Servicing
To be left with the user
HE 25 S COMPACT
Natural Gas (G20) II
2H3P
LPG (G31) II
2H3P
HE 30 S COMPACT
Natural Gas (G20) II
2H3P
LPG (G31) II
2H3P
1312
HIGH EFFICIENCY
CONDENSING
COMBINATION BOILER
2
3
HIGH
EFFICIENCY CONDENSING BOILER
FOR CENTRAL HEATING AND DOMESTIC HOT WATER
This new highly effi cient turbo-modulating boiler is designed to meet domestic hot water and central heating requirements at super high effi ciency.
POSITION
The appliance is extremely versatile as it can be fi tted in almost any room. The appliance is room sealed so there is no contact
between the combustion chamber and living accommodation. This guarantees maximum safety and effi ciency. Each boiler has been designed and manufactured in our modern plant to exacting ISO 9001 discipline, all boilers carry full CE marking of approval. Technical sales and commercial services are available throughout the UK Mainland. This product is guaranteed by Ravenheat manufacturing ltd, Chartists Way, Morley, LEEDS, LS27 9ET. Telephone No (0113) 252 7007.
Guarantee is a full 12 months from date of purchase providing the appliance has been fi tted in accordance with these instructions
and relevant codes of practice.
- Modulating
gas valve.
- Modulating pump head suitable for any type of central heating system.
- Burner with fl ame stabiliser designed to operate under all thermal conditions.
- Unique condensing heat exchanger for high thermal fl ue transfer from gases to water.
- Stainless steel plate heat exchanger for super high heat transfer to domestic hot water supply.
- Built in frost protection.
- Printed circuit board designed to connect to room stat and/or timer.
- Aesthetically pleasing panels and controls.
- On/Off ball valves for shutting off gas, central heating and domestic hot water circuit.
- Safety relief valve (for safety discharge).
- Programmable 7 day module with digital display (time clock version only).
NOTE: Due to the high effi ciency of this boiler a plume of water vapour will form at the fl ue
terminal during operation.
COSHH - CONTROL OF SUBSTANCES
HAZARDOUS TO HEALTH
IMPORTANT
It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when handling this appliance, and where applicable the pertinent parts that contain any materials that could be interpreted as being injurious to health and safety.
GENERAL INFORMATION: GLUES AND SEALANTS - exercise caution - if these are still in liquid form. RAVENHEAT use only high quality material for production of this product, in an eff ort to protect the environment wherever possible components should be recycled.
WARNING: when installing the appliance, care should be taken to avoid any possibility of injury when handling sheet metal parts.
MAJOR COMPONENTS
4
5
6
It is the law that all gas appliances are installed by a competent person, in accordance with the gas safety installation and to the current Gas Safety (Installation and Use) Regulations B.S.5440:2-(2009).
All registered installers carry a Gas Safe Register ID card and have a registration number. Both should be recorded in your boiler Log book. You can check your installer’s registration at www.gassaferegister.co.uk.
ESCAPE OF GAS
Should a gas leak be suspected, contact your gas supplier without delay.
GAS EMERGENCY NUMBER: 0800111999
Do NOT search for gas leaks with a naked fl ame.
WARNING: This appliance must be earthed.
1.1 INTRODUCTION
Please carefully read the information given in this booklet to help you gain maximum control from your appliance with minimum trouble and cost.
Your Ravenheat Condensing Low Nox combination boiler has been designed to supply your Central Heating and Domestic Hot Water directly from one unit. When Central Heating is operating, the circulation will be interrupted when Domestic Hot Water is being drawn off (domestic hot water has priority). This will normally not aff ect the level of Heating.
PLEASE NOTE:
Due to the high effi ciency of this appliance and resulting
low fl ue gas exhaust temperature a white plume of condensation vapour (cool steam) will be emitted from the fl ue outlet terminal, this is quite normal. It will be particularly evident during periods of low outdoor temperature or when the boiler is working at its optimum performance (Plume Management kits are available on request).
IMPORTANT: In the unlikely event of the exhaust fl ue gases exceeding
the overheat temperature setting, the boiler operation will be stopped to prevent damage to the appliance.
1.2 CLEARANCES AROUND THE APPLIANCE
Side clearance:
The position of the appliance must provide a minimum clearance of only 5 mm as the side panels do not require removing for servicing.
However, if the option is preferred to remove the panels then a minimum clearance of 55 mm is required.
Top clearance:
The top clearance should be a minimum of 125 mm.
Bottom clearance: A minimum bottom clearance of 80 mm is
required between the appliance and any surface, though 150 mm is preferred whenever possible.
Front clearance: A minimum of 450 mm is required in front of the appliance for access during servicing, the front clearance can be reduced when installed in a cupboard to 25 mm from the access door.
USER CONTROLS
This appliance is designed to operate with the minimum of ease for the user. All the controls are found on the control panel on the front of the boiler.
1.3 OPERATING SAFETY CHECKS TO PROTECT YOUR APPLIANCE (CHECKING THE SYSTEM PRESSURE)
Before lighting the appliance check that the Central Heating system pressure is not less than 1 bar. If it is below this it will be necessary to re-pressurise the system, between 1 and 1.5 bar to allow the boiler to operate. To view the system pressure press the INFO button once, this will display the current pressure (if the
pressure is on nil or too low, then error code 08E is displayed).
A fi lling device (fi lling loop) will have been fi tted on the system. This is usually on the pipework near to the boiler. If you are unsure of its position, or you cannot identify it, consult the installer who fi tted the boiler. The fi lling loop usually consists of two taps and a separate silver coloured braided fl exible pipe with connection fi ttings. Only when re-pressurising should the braided fl exible pipe be connected between the two taps, ensure that the nuts or the pipe ends are tightened onto the taps. Fully open one of the taps fi rst and then while monitoring the water pressure on the digital display, carefully open the second tap. When the water pressure is to a maximum of 1.5 bar turn both taps off . Disconnect the fl exible pipe from the taps (a small amount of water may be present). Keep the pipe in a safe place for future use. Press the ESC button once to return to the main screen.
In the event of an error, the appliance will show a sequence code displayed on the digital display of the control panel (fi g. 1). By pressing the “RESET“ button it is possible to relight the boiler (see page 52 and 53 for list of error codes).
1 USERS GUIDE
7
1.4 APPLIANCE STATUS INDICATORS
The boiler is equipped with a large LCD display that indicates the appliance operating status fi g. 1).
Fig. 1
KEY:
1 - ON/OFF button. Press to turn the boiler ON, summer mode (hot water symbol only), winter mode (hot water and radiator symbol), and OFF. Press the button also to confi rm selections.
2 - Press to RESET the appliance if ever an error code is displayed or ESC to back-up from the boiler menus.
3/4 - Temperature and function mode selectors. Press the arrow up or the arrow down to increase or decrease the heating or domestic hot water outlet temperature, when the digital display is in hot water or central heating set-point temperature. Press also to show the boiler values or to show the options program when the digital display is in INFO or in USER PARAMETERS.
5 - Press to set the Central Heating
Temperature required Press once to view the central heating
temperature set-point (boiler must be in winter mode). Press the arrow up or the arrow down buttons to increase or decrease the temperature.
5 - Press to set the Domestic Hot Water
Temperature required. Press twice (once if in summer mode)
to see the domestic hot water temperature set-point. Press the arrow up or the arrow down buttons to increase or decrease the temperature.
6 - INFO: press to show the boiler values.
- water pressure
- fl ow temperature (CHF).
- return temperature (CHR).
- domestic hot water temperature (DHW).
- % power of modulation.
- fan speed (FAN), the display show 2 digits (e.g. 20 = 2000 rpm).
- external temperature, if the external probe is present (OTC).
- error history.
- error history.
- error history.
- error history.
- error history.
Press ESC to esc INFO mode.
- USER PARAMETERS (for service people): press the INFO and the arrow down buttons together for 5 seconds to show the boiler parameters (buttons 4 and 6).
- P001: C.H. max fan speed.
- P002: D.H.W. max fan speed.
- P003: Keep hot “0” disabled and “1” enabled
- P004: C.H. High/Low temperature: “0” low (max 50°C) / “1” high (max80°C)
- P005: Climatic curve: default “20” (full instructions are provided with the Outdoor Sensor Kit).
- P006: Enable locking pump “0” disable / “1” enable.
- P007: Test mode: “0” disabled, “1” enable. (the function is enable for maximum 15 minutes). Press ESC to esc Test mode.
- P008: Weather compensator control. 0= Normal remote control. 1= Ravenheat remote control with D.H.W. selection in boiler. 2= Honeywell remote control.
- P009: Ignition power. Is possible to set the soft start power level (% of max boiler power, range 0:99).
- P010: Boiler power selection (“1” HE 80 S - “2” HE 98 S).
- P011: Boiler type (“1” istantaneous - “2” only heating). -
- P012: Gas type (“0” Natural gas - “1” LPG gas).
- P013: Modulating pump type selection (“0” Wilo - “1” Grundfos).
- P014: Water pressure sensor selection: “0” pressure switch - “1” transducer
Press ESC to esc USER PARAMETERS mode.
7 - TIMER MODE (time clock version only). Press to select “Auto” (heating times set), “Manual” (heating on all the time) and off (heating off ).
It is possible to set the time and the current day (Monday 1, Tuesday 2, Wednesday 3, Thursday 4, Friday 5, Saturday 6, Sunday 7), see section 1.7.
8
1.6 BOILER VALUE
It is possible to show the boiler value. Press INFO button (item 6 fi g. 1) to show the boiler values.
Use the arrow up and the arrow down buttons, (item 3 and 4 fi g. 1) to show the following info:
water pressure fl ow temperature (CHF) return temperature (CHR) domestic hot water temperature (DHW) % power of modulation fan speed (FAN) external temperature, if the external probe is present (OTC) error history error history error history error history error history
1.7 TIME (time clock version only)
SETTING THE TIME AND DAY
(time clock
version only):
1. Press and hold for 5 seconds the TIMER MODE button (item 7 fi g. 1). The hour value will fl ash.
2. Press the up and down arrow buttons (item 3 and 4 fi g. 1) to select the current hour (24h). Then press the ENTER button (item 1 fi g. 1) to begin to fl ash on the display confi rm after this the minutes will fl ash.
3. Press the up and down arrow buttons (item 3 and 4 fi g. 1) to select the current minutes and then press the ENTER button (item 1 fi g. 1) to confi rm, after this the day indicator will begin to fl ash on the display.
4. Press the up and down arrow buttons (item 3 and 4 fi g. 1) to select the current day (1=Mon, 2= Tue etc.) and then press the ENTER button to confi rm. The time is now set, press ESC button (item 2 fi g. 1) to esc time function.
KEY
1 - Day indicator:
(time clock version only)
1. Monday
2. Tuesday
3. Wednesday
4. Thursday
5. Friday
6. Saturday
7. Sunday 2 - Water temperature. 3 - Modulation fl ame level: When the burner is lit, 3 diff erent levels on icon 3 are displayed. 4 - Anomaly - Lock out.
5 - Manual: When the digital timer is set to manual icon 5 is displayed, in this mode the central heating is on permanently.
1.5 DIGITAL DISPLAY
Fig. 2
6 - Central Heating: when the appliance is in central heating mode icon 6 will fl ash. 7 - Current time. 8 - Off (time clock version only): when the digital clock is in off function icon 8 is displayed. 9 - Auto (time clock version only): when the digital clock is in automatic function icon 9 is displayed. 10 - Domestic hot water: when the appliance is in domestic hot water mode the icon 10 will fl ash. 11 - Test function. 12 - Water pressure: shows the current pressure in the system or day settins in timer mode.
1.8 PROGRAMMING THE HEATING TIMES (time clock version only)
The appliance incorporates a digital clock programmed with a default heating pattern (see table 1); however this can be modifi ed to suit individual needs.
To change the programmed times:
1. Press and hold the timer mode button (item 7 fi g. 1). The dispaly shows the current time, set the time if necessary.
2. Press and hold for 5 secons the timer mode button (item 7 fi g. 1) again for another 5 seconds. The display shows the fi rst heating period on the fi rst day.
3. Press the up and down arrows (item 3 and 4 fi g. 1) to select the On1 time (fi rst on time) and press the ENTER button (item 2 fi g. 1).
5. Press the up and down arrows to set the Off 1 time (fi rst off ) and press ENTER button (item 2 fi g. 1).
Repeat this process for the remaining 3 settings.
Note: if not all 4 times are required then set the remaining on and off times with the same hours, the display will show “------”. This cancels the remaining on and off . For example see the weekend settings in table 1.
Once the times are set, press the ESC button (item 2 fi g. 1).and this will return to the main screen.
TABLE 1
9
NB: If setting the times in a group, the days in the group will all be the same, however days not in this group will remain at the default time.
For example, setting Mon-Sat will change all these days but Sunday will remain the same as table 1 unless changed individually.
If you wish to override these times, press the timer mode button to select manual (Fig.2 icon 5), this puts the boiler in manual mode which overrides the timer on the boiler so the heating is on permanently (providing any external controls fi tted are calling for heat). To turn the heating off , press the timer mode button to select off , this will now turn the heating off permanently until either auto or manual is selected.
To copy the days:
1. In programming time, press the up and down arrows (item 3 and 4 fi g. 1) to select the day to be copied.
2. Press INFO (item 6 fi g. 1) and arrow up (item 3 fi g. 1) buttons together to copy, the display shows “COPY SRC”.
3. Press the up and down arrow (item 3 and 4 fi g. 1) to select the day that you want to change.
4. Press and hold the INFO (item 6 fi g. 1) and arrow down (item 4 fi g. 1) buttons together for 5 seconds to paste the settings, the display shows “COPY DST”.
1.9 DIAGNOSTIC
The display shows eventual error or faulty message.
Stop boiler: The boiler stops the operating cycle and waits for the disappearance of the cause of the error in order to go back to be operating mode.
Block boiler: the boiler requires a manual reset to become operational again.
10
2.0 GENERAL LAYOUT (Fig. 3)
Fig. 3
KEY
1 - C.H. fl ow 2 - D.H.W. outlet 3 - Gas inlet 4 - D.H.W. fl ow detector
5 - Water inlet 6 - C.H. return 7 - Drain point 8 - Pump 9 - Safety pressure relief valv 10 - Water pressure 11 - Automatic air vent
12 - C.H. return sensor 13 - Fan 14 - Expansion vessel 15 - Spark electrode 16 - Flue temperature sensor 17 - Main heat exchanger 18 - Sensing electrode 19 - Condensate drain 20 - Overheat cut off thermostat 21 - C.H. flow sensor
22 - Silencer 23 - Condensate trap 24 - Plate heat exchanger 25 - Gas valve
11
KEY
1 - Flue temperature sensor 2 - Main heat exchanger 3 - Sensing electrode 4 - Spark electrode 5 - CH return 6 - CH fl ow 7 - Condensate drain 8 - Fan 9 - CH return sensor
10 - Overheat cut off thermostat 11 - CH fl ow sensor 12 - Gas valve
13 - Expansion vessel 14 - Automatic air vent 15 - Pump 16 - Water pressure transducer 17 - Safety pressure system 18 - Diverter valve motor
19 - Plate heat exchanger 20 - DHW sensor 21 - DHW fl ow sensor 22 - Gas service cock 23 - CH compression ball valve 24 - DHW compression ball valve 25 - CH compression ball valve
2.1 OPERATING SCHEME (Fig. 4)
Fig. 4
When starting, the fan will always start at the
set-point speed.
The boiler is fi tted with an anti-cycling device
on the control board. This delays the boiler
from re-fi ring within 10 minutes. If the heating temperature goes 20 °C below the set point, the burner restarts immediately. The domestic hot water will always take
priority and is unaff ected by the anti-cycling
device.
2.6 GENERAL FUNCTION
The instrument panel allows adjustment of the
boiler to the heating requirements, between
the maximum and minimum settings.
Air and gas are drawn by the fan for combustion. The fan also forces exhaust gas
through the fl ue to the outside, this creates
a lesser pressure in the sealed combustion
chamber, thus sucking in combustion air,
through the inlet duct.
The boiler water temperature is automatically
controlled by a built in thermostat.
Interior space temperature is set by the
room thermostat to be installed as part of the
heating system. The boiler already carries
connection terminals for this thermostat, as
well as for an external timer if required. The
burner continues to operate until it is stopped
by the digital clock or one of the thermostats.
When the internal CH temperature sensor or the room thermostat intervenes the burner
shuts down. The fan stops but the pump
continues to operate for 3 minutes.
The boiler also incorporates an anti-block
system which powers the pump every 24
hours, allowing it to operate for 2 minutes if
the boiler has not been in use. This operation
may in some cases be heard for a short
period when the pump has been activated.
The heat exchanger in the DHW circuit is a stainless steel plate heat exchanger water
to water, and domestic water is heated by
converting the water in the central heating
circuit. The transfer of heat is very high
because the two fl uids move in a counter
direction.
Select the winter position by pressing the
ON/OFF button (item 1 fi g. 1). When a hot water tap is turned on the diverter valve motor moves to exclude the central heating circuit, the boiler automatically modulates to maintain the domestic hot water at a constant
temperature. The water temperature can be regulated by
the digital display.
2.2 INTRODUCTION
This boiler is designed for the production of
central heating and domestic hot water combined in one unit. It is fi tted with an automatic domestic hot
water priority valve.
It is possible to select either a summer or
winter function with the summer position only being for domestic hot water.
The winter position being for central heating
with domestic hot water priority.
2.3 DESCRIPTION OF CONTROL SYSTEM AND SEQUENCE OF OPERATION
2.4 Domestic hot water mode
When the appliance is in rest mode, select
the summer position by pressing the ON/OFF button (item 1 fi g. 1) please ensure that the heating circuit is charged with water (above 1 bar).
If the domestic hot water tap is turned on, the
boiler will function in the following sequence:
The pump starts. The fan starts and sends a signal back to the ignition board that the fan is running.
The spark ignition system is powered which in
turn commences the spark igniter to operate and light the burner.
At this point the ignition board opens the gas
valve to light the burner.
When the electrode sensor senses the signal
that the burner is alight, the spark igniter stops.
The fan speed settings on the boiler increases
to the maximum permissible speed over a period of 5 seconds and will remain at its maximum required power until its maximum regulated temperature is achieved and then will modulate to maintain this.
When the domestic hot water tap is closed the
diverter valve goes back into rest mode, the burner is shut down along with the fan which is also switched off .
2.5 Central heating mode
If the appliance is in winter mode with a
demand for heat to supply radiators, etc. , with the heating circuit fully charged above 1 bar, so as to operate the low water sensor device the boiler will start in the same way as domestic hot water mode.
As the heating sensor reaches temperature
the fan speed modulates to maintain the temperature set on the display panel.
12
13
When there is a demand for domestic hot water, the burner and pump perform as they do during central heating except that the burner is commanded by the DHW thermostat.
When DHW is no longer called for (tap is
turned off ), the boiler will automatically return to the central heating mode.
Select the summer position by pressing the
summer/winter button. The boiler functions like an automatic gas hot water heater. When DHW is no longer required the burner
and pump and fan will immediately turn off . This also takes place when in winter mode, if there is no demand for heat to the central heating system or until the digital clock and room thermostat (if fi tted) demands the central heating circuit.
2.8 SAFETY DEVICE
In both central heating and domestic hot
water mode safe operation is ensured by a
control board which shuts off the main
burner, if the fan stops or the fl ue or combustion air intake duct is obstructed.
An overheat cut off thermostat acts to turn
off the burner to resettable “lockout”. A safety valve is fi tted on the central heating
circuit set at 3 bar. A low water pressure switch set at 0.4 bar is
fi tted on heating circuit, to prevent the boiler
operating below this boiler system pressure.
2.7 OVERALL DIMENSION (Fig. 5)
2.9 AVAILABLE PUMP HEAD
Fig. 5
14
Nominal heat Input net QMS 21.0 kW Minimum heat Input net 3.7 kW
Nominal heat output 20.4 kW Nominal heat output condensing 22.1 kW Minimum heat output 3.5 kW Minimum heat output condensing 3.9 kW
Inlet pressure 20 mbar Gas rate after 10 minutes Max 2.1 m3/h - min. 0.4 m3/h
Fan speed Max 5200 rpm - 173 Hz Combustion % CO2 : 9.0 (+ 0.5 / - 0.5) Case On 9.0 (+ 0.5 / - 0.5) Case Off C.H. min 1200 rpm - 40 Hz Combustion % CO2 : 8.5 (+ 0.5 / - 0.5) Case On 8.5 (+ 0.5 / - 0.5) Case Off
Electrical supply: 230 V ~ 50 Hz External fuse rating: 3 A Internal fuse F1: 3.15 A (20 mm To BS 4265)
Dry weight : 31 Kg Water content C.H.: 0.8 Litre Water content D.H.W.: 0.2 Litre
Gas Supply Connection 15 mm compression isolating valve Flow connection C.H. 22 mm compression isolating valve Return connection C.H. 22 mm compression isolating valve Inlet connection D.H.W. 15 mm compression isolating valve Outlet connection D.H.W. 15 mm compression valve Safety discharge C.H. 15 mm copper pipe Condensation drain 3/4” (21.5 mm) push fi t over fl ow
Max cold water capacity without additional expansion vessel 110 Litre
Sealed water system C.H. Max pressure PHS 2.5 bar Minimum working pressure 0.5 bar 7 Litres expansion vessel pre-charge-pressure 0.5 bar
Central Heating operating temperature Max 80 °C min 35 °C Design fl ow rate 1066 I/h 20 °C rise
Minimum fl ow rate C.H. 350 l/h D.H.W. fl ow rate 30 °C rise 11.9 l/min
D.H.W. fl ow rate 35 °C rise 10.2 l/min D.H.W. fl ow rate 40 °C rise 8.9 l/min 10°C Inlet temperature
D.H.W. temperature Max 60 °C min 35 °C
Fan speed D.H.W. Max 6200 rpm - 207 Hz min 1200 rpm - 40 Hz Qmw Input Net Max 25.5 kW min 3.7 kW
D.H.W. Pressure Pmw Max 6.5 bar D.H.W. Pressure Pmw min 0.5 bar D.H.W. Minimum Flow Rate 2.5 I/min
Flue outlet nom. diameter 100 mm specially supplied with boilers (If required)
Destination: GB, IE Category: II2H3P
Flue Type: C13 - C33 - C53 SEDBUK A Electrical protection index: IP X4 D
LWA sound power level, indoors 50.5 dB NOx class 5 - 24.40 mg/kWh
ErP D.H.W.
Seasonal space heating energy effi ciency class Water heating energy effi ciency class
µs seasonal space heating energy effi ciency 91.7 % Load Profi le XL Pn nominal heat input 21.0 kW µwh water heating energy effi ciency 85.1 % P4 nominal heat output high temperature 20.4 kW Qfuel daily fuel consumption 22.774 kWh P1 nominal heat output (30% Pn) low temperature 6.1 kW AFC Annual fuel consumption 17.284 GJ Qelec daily electricity consumption 0.2046 kWh AEC annual electricity consumption 44.802 kWh
µ4 effi ciency at nominal heat output high temperature 87.3 % µ1 effi ciency at 30% nominal heat output low temperature 97.0 %
Auxiliary electricity consumption:
elmax at full load 0.034 kW PSB in standby mode 0.005 kW elmin at part load 0.016 kW Pstby standby heat loss 0.028 kW
3 TECHNICAL DATA
HE 25 S Compact
TABLE 2/A
NATURAL GAS (G 20) П2H3P
15
3.1 TECHNICAL DATA
HE 25 S Compact
TABLE 2/B
LPG ( G 31) П2H3P
Nominal heat Input net QMS 21.0 kW Minimum heat Input net 3.7 kW
Nominal heat output 20.4 kW Nominal heat output condensing 22.1 kW Minimum heat output 3.5 kW Minimum heat output condensing 3.9 kW
Inlet pressure 37 mbar Gas rate after 10 minutes Max 2.1 m3/h - min. 0.4 m3/h
Fan speed Max 5000 rpm - 167 Hz Combustion % CO2 : 10.5 (+ 0.5 / - 0.5) Case On 10.5 (+ 0.5 / - 0.5) Case Off C.H. min 1200 rpm - 40 Hz Combustion % CO2 : 10.0 (+ 0.5 / - 0.5) Case On 10.0 (+ 0.5 / - 0.5) Case Off
Electrical supply: 230 V ~ 50 Hz External fuse rating: 3 A Internal fuse F1: 3.15 A (20 mm To BS 4265)
Dry weight : 31 Kg Water content C.H.: 0.8 Litre Water content D.H.W.: 0.2 Litre
Gas Supply Connection 15 mm compression isolating valve Flow connection C.H. 22 mm compression isolating valve Return connection C.H. 22 mm compression isolating valve Inlet connection D.H.W. 15 mm compression isolating valve Outlet connection D.H.W. 15 mm compression valve Safety discharge C.H. 15 mm copper pipe Condensation drain 3/4” (21.5 mm) push fi t over fl ow
Max cold water capacity without additional expansion vessel 110 Litre
Sealed water system C.H. Max pressure PHS 2.5 bar Minimum working pressure 0.5 bar 7 Litres expansion vessel pre-charge-pressure 0.5 bar
Central Heating operating temperature Max 80 °C min 35 °C Design fl ow rate 1066 I/h 20 °C rise
Minimum fl ow rate C.H. 350 l/h D.H.W. fl ow rate 30 °C rise 11.9 l/min
D.H.W. fl ow rate 35 °C rise 10.2 l/min D.H.W. fl ow rate 40 °C rise 8.9 l/min 10°C Inlet temperature
D.H.W. temperature Max 60 °C min 35 °C
Fan speed D.H.W. Max 6000 rpm - 200 Hz min 1200 rpm - 40 Hz Qmw Input Net Max 25.5 kW min 3.7 kW
D.H.W. Pressure Pmw Max 6.5 bar D.H.W. Pressure Pmw min 0.5 bar D.H.W. Minimum Flow Rate 2.5 I/min
Flue outlet nom. diameter 100 mm specially supplied with boilers (If required)
Destination: GB, IE Category: II2H3P
Flue Type: C13 - C33 - C53 SEDBUK A Electrical protection index: IP X4 D
LWA sound power level, indoors 50.5 dB NOx class 5 - 24.40 mg/kWh
ErP D.H.W.
Seasonal space heating energy effi ciency class Water heating energy effi ciency class
µs seasonal space heating energy effi ciency 91.7 % Load Profi le XL Pn nominal heat input 21.0 kW µwh water heating energy effi ciency 85.1 % P4 nominal heat output high temperature 20.4 kW Qfuel daily fuel consumption 22.774 kWh P1 nominal heat output (30% Pn) low temperature 6.1 kW AFC Annual fuel consumption 17.284 GJ Qelec daily electricity consumption 0.2046 kWh AEC annual electricity consumption 44.802 kWh
µ4 effi ciency at nominal heat output high temperature 87.3 % µ1 effi ciency at 30% nominal heat output low temperature 97.0 %
Auxiliary electricity consumption:
elmax at full load 0.034 kW PSB in standby mode 0.005 kW elmin at part load 0.016 kW Pstby standby heat loss 0.028 kW
15
16
3.2 TECHNICAL DATA
TABLE 2/C HE 30 S
NATURAL GAS (G 20) П2H3P
Nominal heat Input net QMS 25.0 kW Minimum heat Input net 4.0 kW
Nominal heat output 24.3 kW Nominal heat output condensing 26.4 kW Minimum heat output 3.7 kW Minimum heat output condensing 4.2 kW
Inlet pressure 20 mbar Gas rate after 10 minutes Max 2.6 m3/h - min. 0.4 m3/h
Fan speed Max 5400 rpm - 180 Hz Combustion % CO2 : 9.0 (+ 0.5 / - 0.5) Case On C.H. min 1200 rpm - 40 Hz 9.0 (+ 0.5 / - 0.5) Case Off
Electrical supply: 230 V ~ 50 Hz External fuse rating: 3 A Internal fuse F1: 3.15 A (20 mm To BS 4265)
Dry weight : 32 Kg Water content C.H.: 0.8 Litre Water content D.H.W.: 0.2 Litre
Gas Supply Connection 15 mm compression isolating valve Flow connection C.H. 22 mm compression isolating valve Return connection C.H. 22 mm compression isolating valve Inlet connection D.H.W. 15 mm compression isolating valve Outlet connection D.H.W. 15 mm compression valve Safety discharge C.H. 15 mm copper pipe Condensation drain 3/4” (21.5 mm) push fi t over fl ow
Max cold water capacity without additional expansion vessel 110 Litre
Sealed water system C.H. Max pressure PHS 2.5 bar Minimum working pressure 0.5 bar 7 Litres expansion vessel pre-charge-pressure 0.5 bar
Central Heating operating temperature Max 80 °C min 35 °C Design fl ow rate 1811 I/h 20 °C rise
Minimum fl ow rate C.H. 350 l/h D.H.W. fl ow rate 30 °C rise 14.0 l/min
D.H.W. fl ow rate 35 °C rise 12.0 l/min D.H.W. fl ow rate 40 °C rise 10.5 l/min 10°C Inlet temperature
D.H.W. temperature Max 60 °C min 35 °C
Fan speed D.H.W. Max 6600 rpm - 220 Hz min 1200 rpm - 40 Hz Qmw Input Net Max 31.0 kW min 4.0 kW
D.H.W. Pressure Pmw Max 6.5 bar D.H.W. Pressure Pmw min 0.5 bar D.H.W. Minimum Flow Rate 2.5 I/min
Flue outlet nom. diameter 100 mm specially supplied with boilers (If required)
Destination: GB, IE Category: II2H3P
Flue Type: C13 - C33 - C53 SEDBUK A Electrical protection index: IP X4 D
LWA sound power level, indoors 52 dB NOx class 5 - 36.06 mg/kWh
ErP D.H.W.
Seasonal space heating energy effi ciency class Water heating energy effi ciency class
µs seasonal space heating energy effi ciency 92.0 % Load Profi le XL Pn nominal heat input 25.0 kW µwh water heating energy effi ciency 84.86 % P4 nominal heat output high temperature 24.3 kW Qfuel daily fuel consumption 22.991 kWh P1 nominal heat output (30% Pn) low temperature 7.9 kW AFC Annual fuel consumption 17.415 GJ Qelec daily electricity consumption 0.1533 kWh AEC annual electricity consumption 33.564 kWh
µ4 effi ciency at nominal heat output high temperature 87.4 % µ1 effi ciency at 30% nominal heat output low temperature 97.1 %
Auxiliary electricity consumption:
elmax at full load 0.034 kW PSB in standby mode 0.005 kW elmin at part load 0.016 kW Pstby standby heat loss 0.028 kW
17
3.3 TECHNICAL DATA
TABLE 2/D HE 30 S
LPG (G 31) П2H3P
Nominal heat Input net QMS 25.0 kW Minimum heat Input net 4.0 kW
Nominal heat output 24.3 kW Nominal heat output condensing 26.4 kW Minimum heat output 3.7 kW Minimum heat output condensing 4.2 kW
Inlet pressure 37 mbar Gas rate after 10 minutes Max 2.6 m3/h - min. 0.4 m3/h
Fan speed Max 5200 rpm - 173 Hz Combustion % CO2 : 10.5 (+ 0.5 / - 0.5) Case On C.H. min 1200 rpm - 40 Hz 10.5 (+ 0.5 / - 0.5) Case Off
Electrical supply: 230 V ~ 50 Hz External fuse rating: 3 A Internal fuse F1: 3.15 A (20 mm To BS 4265)
Dry weight : 32 Kg Water content C.H.: 0.8 Litre Water content D.H.W.: 0.2 Litre
Gas Supply Connection 15 mm compression isolating valve Flow connection C.H. 22 mm compression isolating valve Return connection C.H. 22 mm compression isolating valve Inlet connection D.H.W. 15 mm compression isolating valve Outlet connection D.H.W. 15 mm compression valve Safety discharge C.H. 15 mm copper pipe Condensation drain 3/4” (21.5 mm) push fi t over fl ow
Max cold water capacity without additional expansion vessel 110 Litre
Sealed water system C.H. Max pressure PHS 2.5 bar Minimum working pressure 0.5 bar 7 Litres expansion vessel pre-charge-pressure 0.5 bar
Central Heating operating temperature Max 80 °C min 35 °C Design fl ow rate 1811 I/h 20 °C rise
Minimum fl ow rate C.H. 350 l/h D.H.W. fl ow rate 30 °C rise 14.0 l/min
D.H.W. fl ow rate 35 °C rise 12.0 l/min D.H.W. fl ow rate 40 °C rise 10.5 l/min 10°C Inlet temperature
D.H.W. temperature Max 60 °C min 35 °C
Fan speed D.H.W. Max 6400 rpm - 213 Hz min 1200 rpm - 40 Hz Qmw Input Net Max 31.0 kW min 4.0 kW
D.H.W. Pressure Pmw Max 6.5 bar D.H.W. Pressure Pmw min 0.5 bar D.H.W. Minimum Flow Rate 2.5 I/min
Flue outlet nom. diameter 100 mm specially supplied with boilers (If required)
Destination: GB, IE Category: II2H3P
Flue Type: C13 - C33 - C53 SEDBUK A Electrical protection index: IP X4 D
LWA sound power level, indoors 52 dB NOx class 5 - 36.06 mg/kWh
ErP D.H.W.
Seasonal space heating energy effi ciency class Water heating energy effi ciency class
µs seasonal space heating energy effi ciency 92.0 % Load Profi le XL Pn nominal heat input 25.0 kW µwh water heating energy effi ciency 84.86 % P4 nominal heat output high temperature 24.3 kW Qfuel daily fuel consumption 22.991 kWh P1 nominal heat output (30% Pn) low temperature 7.9 kW AFC Annual fuel consumption 17.415 GJ Qelec daily electricity consumption 0.1533 kWh AEC annual electricity consumption 33.564 kWh
µ4 effi ciency at nominal heat output high temperature 87.4 % µ1 effi ciency at 30% nominal heat output low temperature 97.1 %
Auxiliary electricity consumption:
elmax at full load 0.034 kW PSB in standby mode 0.005 kW elmin at part load 0.016 kW Pstby standby heat loss 0.028 kW
18
BS5546: Installation of gas hot water supplies domestic purposes
(2nd Family Gases).
BS5440: 1 Refers to flues.
BSEN 15502-2-2:2014, BS EN 15502­1:2012+A1:2015, BS EN 15502-2-1.2012: Gas fired central heating boilers.
I.S. 813: Domestic gas Installations.
The followings standards give
valuable
additional information:
BS 7074: Expansion vessels and ancillary equipment for sealed water system. BS 7593: Treatment of water in domestic hot water and central heating system.
Health & Safety Document No.635
The Electricity at Work Regulations, 1989.
IMPORTANT: These appliances are CE certificated for
safety and performance. It is therefore important that no external control devices e.g. flue dampers, economisers etc., are directly connected to this appliance unless covered by these Installation and Service Instructions or as otherwise recommended by Ravenheat in writing. If in doubt please enquire.
Any direct connection of a control device
not approved by Ravenheat could invalidate the certification and the normal appliance warranty.
It could also infringe the Gas Safety
regulations and the above regulations.
NOTE: The Ravenheat HE 25/30 S Compact combi
boiler has been tested and examined by CERTIGAZ, in according to:
2006/95 EEC: the low voltage directive.
2004/108 ECC: EMC directive.
2009/142 EEC: gas directive
CE 1935/2004: materials into contact with foodstuffs
2009/125/EC: Ecodesign for energy-using appliance.
2010/30/UE: Indication by labelling of the consumption of energy by energy-related products.
811/2013: Delegated regulation.
813/2013: Delegated regulation.
4 GENERAL REQUIREMENTS
4.1 SAFETY
Gas Safety (Installation and Use).
Regulations.
It is law that all gas appliances are installed
and serviced by a Gas Safe registered installer in accordance with the above regulations and these installation instructions. All registered installers carry a Gas Safe I.D. card and have a registration number. Both should be recorded in your Benchmark commissioning checklist. You can check your installer on the Gas Safe register (www.gassaferegister.co.uk). Failure to install appliances correctly could lead to prosecution. It is in your own interest, and that of your safety, to ensure the law is complied with. Check the boiler and flue is the correct type for installation undertaken.
The instal lat ion of the boiler MU ST be in
accordance with the latest IET (BS 7671) Wiring Regulations, local building regulations, bye-laws of the local water authority, the building regulations and the Building Standards (Scotland) and any relevant requirements of the local authority.
4.2 GENERAL INFORMATION
Both the user and the manufacturer rely heavily on the installer, whose job it is to
install the combination boiler and connect it to a correctly designed heating system. Acquaint yourself with the relevant British Standards concerning installation requirements. If you need further advice on any points contact the Technical Services Office on 0113 2527007 who would be pleased to help. It is recommended that tools suitable for brass fittings are used, and have a capability to accommodate hexagon sizes up to 50 mm.
APPLICABLE CODES OF PRACTICE Ref: Documents.
Detailed recommendations are contained in the
following British Standard Codes of Practice:
BS6891:2015: Low pressure installation
pipes.
BS6798: Installation of gas fired hot water
boilers of rated input not exceeding 70 kW.
BSEN12828: Design for water based heating systems.
BSEN12831: Heating systems in buildings, Method for calculation of the design heat load.
BSEN14336: Installation & commissioning of water based heating systems.
19
Manufacturers instructions must NOT be taken in
any way as overriding statutory obligations.
If in doubt on any point please consult Ravenheat.
4.3 LOCATION OF BOILER
Siting of Ravenheat HE 25/30 S Compact combi
boiler must be as follows.
The position of installation should be within the
building, unless otherwise protected by a suitable enclosure.
Adequate space for installation, servicing and air circulation around the boiler must be allowed
for. Ravenheat HE 25/30 S Compact combi boiler must be fitted on a flat and vertical wall capable of adequately supporting the weight of the boiler and any ancillary equipment.
The appliance may be fitted on a combustible
wall. Insulation between the wall and the boiler is not necessary, unless required by the local
authority. For electrical safety reasons there must be no access available from the back of the boiler.
The boiler must not be fitted outside.
LPG versions of this appliance shall not be
installed in cellars or basements.
4.4 CLEARANCES AROUND THE APPLIANCE
Side clearance:
The position of the appliance must provide minimum clearance of 5mm as the side panels do not require removing for servicing. However, if the option is preferred to remove the panels then a minimum clearance of 55 mm is required.
Top clearance: The top clearance should be a minimum of 125 mm.
Bottom clearance: A bottom clearance of 80 mm is required
between the appliance and any surface. Though 150 mm is preferred whenever possible.
Front clearance: A minimum of 450 mm is required in front of the appliance for access during servicing, the front clearance can be reduced when installed in a cupboard, to 25 mm from the access door.
4.5 IMPORTANT NOTICE
For installation into timber framed buildings,
please refer to the Institute of Gas Engineers
Document IGE/UP/7. The boiler may be installed in any room or internal space, although particular attention is
Regulations applicable in Scotland, with respect to the installation of the combination boiler in a room or internal space containing a bath or shower. Where a room sealed appliance is installed in a room containing a bath or shower, any electrical switch or appliance control, utilising mains electricity should be situated so that it cannot be touched by a person using a bath or shower. A compartment when used to enclose the combination boiler MUST be designed and constructed specifically for this purpose. An existing cupboard, or compartment, may be used provided it is modified accordingly. Samples of the HE 25/30 S Compact combi boiler have been examined by CERTIGAZ notification body, and are certified to comply with the essential requirements of the gas appliance.
Directive 90/396/EEC, the Low Voltage. Directive 72/23/EEC and shows compliance
with the Electro Magnetic Compatibility. Directive 89/336/EEC and are therefore permitted to carry the CE Mark.
The appliance has been tested and approved
by the WRc as meeting the requirements of
G3 and L of the Building regulations and water
Bylaws Scheme - Approved Products.
4.6 GAS SUPPLY
A gas meter is connected to the service pipe
by the Local Gas Supplier or the Local Gas
Supplier contractor. An existing meter should
be checked preferably by the Gas Supplierto
ensure that the meter is adequate to deal
with the rate of gas supply required for all
appliances it serves. Installation pipes should
be fitted in accordance with BS 6891:2015.
Pipework from the meter to the boiler must be
of adequate size
(22 mm) min to within at least one metre of
the boiler, (15 mm) min. can then be used
for remaining pipe work to the appliance.
A smaller size than the boiler inlet gas
connection should not be used. The complete
installation must be tested for soundness as
described in the above code. . N.B. It is the responsibility of the Gas Installer
to size the gas installation pipework in
accordance with BS 6891:2015. Whilst the
principle of the 1:1 gas valve ensures the
Ravenheat range is able to deliver the full
output at an inlet pressures as low as 14
mbar, other gas appliances in the property
may not be as tolerant. When operating pressures are found to be
below the minimum meter outlet of 19 mbar
these should be checked to ensure this is
adequate for correct and safe operation.
20
Allowing for the acceptable pressure loss of 1
mbar across the installation pipework, it can be assumed that a minimum permitted operating pressure of 18 mbar (nat gas) will be delivered to the inlet of the appliance. (reference BS 6400-1 Clause 6.2 Pressure Absorption).
The external gas cock could further reduce the
operating pressure when measure
d at its test point. The pressure drop is relative to the heat input to the boiler (kW), refer to graph below.
4.7 FLUE SYSTEM
The terminal should be located where dispersal
of combustion products is not impeded and with due regard for the damage or discolouration that might occur to building products in the vicinity (section 4.10).
The terminal must not be located in a place
where it is likely to cause a nuisance in cold and/or humid weather as water vapour may condense on leaving the flue terminal.
The effect of such pluming must be
considered. The terminal must not be closer than 25 mm (1 inch) to any combustible material for protection of combustibles, refer to BS 5440: Part1.
Pluming will occur at the terminal so, where
possible, terminal positions which could cause
a nuisance should be avoided. The flue must be installed in accordance with
the recommendations of BS 5440: Part 1.
IMPORTANT NOTES: For greater fl ue lengths see alternative fl ue instructions. Flue must be positioned in a place not likely to cause a nuisance from pluming.
IMPORTANT NOTICE: If the fl ue terminates
below a balcony, above the ground, above a fl at roof to which people have access, then a suitable terminal guard must be fi tted if
less than 2 metres high.
IMPORTANT:
The following notes are intended for general guidance. The boiler MUST be installed so that the terminal is exposed to external air.
It is important that the position of the terminal allows the free passage of air across it at all times.
Minimum acceptable spacing from the terminal to obstructions and ventilation openings are specifi ed in section 4.10.
Note positions: Due to the terminal design, installation is possible with clearances less than those specifi ed in BS 5440, Part 1
NOTE: The flue must be terminated in a place not likely to cause a nuisance.
A concentric vertical flue kit is available for
longer flueing applications (see table 5 page
26).
For further details see vertical flue installation
instructions.
4.8 AIR SUPPLY
The following notes are intended for general
guidance.
The room sealed fan flued boiler does not
require a permanent air vent for combustion air supply.
Where installed in a cupboard or compartment
ventilation is not required.
4.9 WATER CIRCULATION (Central heating)
Detailed recommendations are given in BS
6798: 2014 - BSEN12828 - BSEN12831 ­ BSEN14336 (for smallbore and microbore central heating systems). The following notes are given for general guidance.
21
Fig.6
4.11 BOILER INTERLOCK CONTROL
Central heating system controls should be installed to ensure the boiler is switched off
when there is no demand for heating, in
compliance with Building Regulations. The boiler has its own built in bypass. If the system has thermostatic radiator valves on
all radiators, or two port valves, then a bypass
circuit must be fitted with an automatic bypass
valve to ensure a flow of water should all valves
be in the closed position (fig. 6). It is important that the system is flushed
thoroughly before the appliance is fitted or
left to operate (as recommended in BS 7593)
in order to maintain an efficiently operating
heating system. For replacement installations,
the system MUST be flushed with the old boiler
insitu, in order to prevent system debris. Once
the system has been flushed, an inhibitor (suitable for stainless steel and aluminium heat exchanger) should be added (see section
4.18).
4.12 DRAINING TAP
These must be located in accessible positions
to permit the draining of the whole system. The
taps must be at least 15 mm nominal size and
manufactured in accordance with BS 2879.
4.10 PIPEWORK
Copper tubing to BSEN 1057:1 2006, BSEN 1172, BSEN 1652 and BSEN 1653, is recommended for water pipes. Jointing should be either capillary soldered or with compression fittings. Where possible pipes should have a gradient to ensure air is carried naturally to air release
points and water flows naturally to drain taps. It should be ensured as far as possible that the appliances heat exchanger is not a natural collecting point for air except where providing useful heat. Pipes should be insulated to prevent heat loss and to avoid freezing. Particular attention should be paid to pipes passing through ventilated spaces in roofs and under floors.
IMPORTANT: A minimum length of 1 metre of copper pipe
MUST be fitted to both the flow and return, as well as the cold mains inlet and the hot water outlet connections from the boiler before connecting to any plastic piping.
The water through the appliance heat exchanger
circuit must exceed the min. 2.38 gals/min. (650 L/h) when the burner is firing. It is important to ensure that this rate is achieved when sections of the system are shut off either manually or by automatic controls.
If the volum e of circulating water is too low, the
boiler water temperature will rise too rapidly. This could cause noise in the system or even cause the safety thermostat to trip.
This appliance is designed to work on a two
pipe system as shown in fig.6.
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