Rational Selfcookingcenter, Combimaster Plus, Combimaster User Manual

SelfCookingCenter®

CombiMaster® Plus

CombiMaster®

Original Installation Manual

Contents

Device transfer			4
1	Introduction		5
1.1		About this manual	5
1.2		Warnings used	7
1.3		Warranty	8
2	Safety instructions		9
3	Installation instructions		11
4	Device transportation		13
5	Setting up the device		16
5.1		Device dimensions	16
5.2		Minimum distances	18
5.3		Securing the device	20
5.3.1		Tabletop units	20
5.3.2		Floor units	26
6	Electrical connection		30
6.1		General information	30
6.2		Electrical devices	32
6.3		Gas devices	32
6.4		Power supply cable	33
6.5		Equipotential bonding	34
6.6		Connection values	35
7	Water connection		38
7.1		Prerequisites	38
7.3		Water treatment	41
7.4		Selecting water filters	41
8	Gas connection		43

2

9	Exhaust gas connection	47
9.1	Type A3	48
9.2	Type B13	50
9.3	Type B13BS	51
9.4 Flow guards for B13 and B13BS		51
9.5	Maintenance	52
10	Wastewater connection	53
11	Ventilation, technical data, heat dissipation	56
12	Initial start-up	58
13	Options	61
14	Conversion tables	69

3

Device transfer

Device transfer

		Specify for all queries:
	Dealer	Appliance model
			_____________________________________
		Device no.:
			______________________________________
		Set to gas type:
	Installer
			______________________________________
		Your device was checked by:
			_____________________________________

4

1 Introduction

1	Introduction
1.1	About this manual
		> This installation manual is part of the device,
		and contains information on its safe installa-
		tion.
		> Read this installation manual completely
		before installing the device.
		> This installation manual must be kept available
		to installers at all times at the installation loca-
		tion.
		> Keep this installation manual on hand
		throughout the entire life of the device.
		> This installation manual is to be passed on to
		any subsequent operators of the device.
Target group		The target group for this installation manual are
		competent technicians who are familiar with the
		process of installing and operating the device.
Illustrations		All illustrations in this manual are examples only.
		Deviations between these illustrations and the
		device on site are possible.

We reserve the right to make technical changes in the interest of progress!

© 2016 RationalTechnical Services.All rights reserved. Forwarding product-specific information to third parties is prohibited.

5

1 Introduction

This manual applies to the following devices:

>all SelfCookingCenter® WE units

>SelfCookingCenter® XS

>all CombiMaster® Plus units

>CombiMaster®

Abbreviations used in this manual:

Product name	Abbreviation used
SelfCookingCenter® WE	SCC
SelfCookingCenter® XS	SCC
CombiMaster® Plus	CMP
CombiMaster®	CM
Appliance size	Abbreviation used
6 x 2/3 GN	60
6 x 1/1 GN	61
6 x 2/1 GN	62
10 x 1/1 GN	11
10 x 2/1 GN	12
20 x 1/1 GN	21
20 x 2/1 GN	22

Unit sizes 60, 61, 62, 11, and 12 are referred to collectively as tabletop units. Unit sizes 21 and 22 are referred to collectively as floor units.

Device overview:

	60		61	62	11	12	21	22
SCC Electro	x		x	x	x	x	x	x
SCC Gas			x	x	x	x	x	x
CMP Electro	x		x	x	x	x	x	x
CMP Gas			x	x	x	x	x	x
CM Electro			x		x

6

1 Introduction

1.2Warnings used

DANGER!

Directly hazardous situation that may result in severe injury or death.

WARNING!

Possibly hazardous situation that could potentially result in serious injury or death.

CAUTION!

Possibly hazardous situation that could result in minor injury.

CAUTION!

Fire hazard!

CAUTION!

Danger of burns!

CAUTION!

Corrosive substances!

DANGER!

High voltage. Caution, danger to life

Non-compliance can result in severe injury or death.

ATTENTION!

Non-compliance may result in material damage.

7

1 Introduction

1.3Warranty

Exceptions to the warranty include

>Damage to glass, light bulbs and seal materials,

>Damage resulting from improper use, installation, maintenance, repair or descaling,

>Use of the device for purposes other than those for which it is intended,

>Modifications or technical alterations to the device not authorized by the manufacturer,

>Usage of non manufacturer-original service components,

>Damage resulting from failure to observe the instructions in this manual.

8

2	Safety instructions
2	Safety instructions
Incorrect installation		> Incorrect installation, service, maintenance or
		cleaning of this device can result in damage,
		injury or death, as can modifications to the
		device. Read the installation manual carefully
		prior to installation.
Device usage		> The device may only be used for purposes of
		cooking food in commercial kitchens. All other
		uses are counter to its intended purpose, and
		may be dangerous.
Gas appliances
		WARNING!
		Combustion gases!
		When installing under an exhaust hood: Switch
		the exhaust hood on when the device is in
		operation.
		WARNING!
		Fire hazard!
		When connecting to a chimney: Clean the ven-
		tilation pipe regularly in accordance with coun-
		try-specific regulations (contact installer).
		> Do not place anything atop the device’s
		exhaust pipes.
		> Make sure that the area around the com-
		bustion air extractor is not blocked by any
		objects.
		> Only operate in wind-free areas.

9

2 Safety instructions

Operating personnel	> This device must not be used by children or
	by persons with reduced physical, sensory or
	mental capabilities, or by persons with insuf-
	ficient experience and/or knowledge, unless
	such persons are under the supervision of
	another person who takes responsibility for
	their safety.
	> To avoid accidents or damage to the device, it
	is imperative that operating personnel receive
	regular training and safety instructions.
Explosion hazard
	WARNING!
	Explosion hazard
	If you smell gas:
	> Shut off gas supply immediately,
	> Do not touch any electrical switching ele-
	ments,
	> Ventilate the room well,
	> Avoid any open flames or sparks,
	> Use an external telephone to inform the gas
	provider immediately. If the gas provider
	cannot be reached, call the local fire depart-
	ment.

10

3	Installation instructions
3	Installation instructions
Standards		> The mentioned standards are according to
		German regulations.
		> Local and country-specific standards and reg-
		ulations regarding the installation and opera-
		tion of commercial cooking appliances must
		be observed at all times.
		> In all other countries, the corresponding
		country-specific standards and regulations
		are to be observed.
Liability / Warranty		> Damage occurring as a result of non-compli-
		ance with installation instructions is excluded
		from the warranty.
		> Installations and repairs not carried out by
		authorized professionals or not using original
		spare parts, and technical modifications to the
		machine which are not approved by the man-
		ufacturer, void the manufacturer’s warranty
		and product liability.
Conformity		> Device conformity is in reference to the over-
		all unit at the time of delivery. The operator is
		responsible for ensuring extended conformity
		following any expansions/connection of
		additional functions.
Connection work>		The necessary connections (water, electricity,
		and gas) must only be set up by trained profes-
		sionals in accordance with local regulations.
Prior to installation		> Check the device for transport damage.
		If you suspect the device has been damaged
		in transit, contact your specialist dealer/
		freight forwarder immediately!
Disposing of old appliances		> When the device reaches the end of its ser-
		vice life, it must not be taken to a municipal

collection point for trash or used electrical appliances. We would be pleased to assist you in disposing of the device.

11

3 Installation instructions

Air filter maintenance:	> The device automatically detects dirty air fil-
	ters. It will display a service prompt instruct-
	ing you to replace the air filter.
	> Never operate the device without the air filter.
When replacing the air filter, please note:
Tabletop units	The user may replace the air filter. To replace the
	air filter, carefully latch the new filter into the
	correct position. Follow the instructions in the
	Building Equipment and Appliances chapter of
	the user’s manual.
Unit size 60	Air filter part number: 40.04.771
Unit sizes 61, 62, 11 and 12	Air filter part number: 40.02.684
Floor units	Air filters on these units must only be replaced by
	authorized service partners.
	ATTENTION!
	Water jet protection and reach-through pro-
	tection on floor units are only guaranteed if air
	filter and cover are correctly installed.

12

4	Device transportation
4	Device transportation
							CAUTION!
				Risk of injury!
				Device may tip.
				When transporting: Secure the device against
				tipping.
							CAUTION!
				Risk of injury!
				Note device weights.
				Use lifting aids.
				Wear safety shoes.
Weight (without packaging)
		60	61		62	11		12	21	22
SCC Electro [kg]		72	111		145	136		189	266	343
SCC Electro [lb]		159	245		320	300		417	586	756
SCC Gas [kg]			130		173	159		205	294	381
SCC Gas [lb]			287		381	351		452	648	840
CMP Electro [kg]		62	103		147	132		182	254	334
CMP Electro [lb]		137	227		324	291		401	560	736
CMP Gas [kg]			114		160	143		196	284	354
CMP Gas [lb]			251		353	315		432	626	780
CM Electro [kg]			99			128
CM Electro [lb]			218			282

Unit size 60

ATTENTION!

Risk of damage to the device!

When transporting device, ensure that air filter box and USB port remain undamaged.

13

4 Device transportation

Transporting unit with pallet:

x

Note required door width:

Appliance size	60	61	62	11	12	21	22
x [mm]	880	920	1120	920	1120	950	1150
x [Inch]	34 3/4	36 1/4	44 1/8	36 1/4	44 1/8	37 1/2	45 1/4

Transporting unit without pallet:

ATTENTION!

Risk of damage to the device!

Only floor units may be transported without a palette using hand lifts.

Lay wooden beams underneath in gray area.

x

14

4 Device transportation

									ATTENTION!
				Risk of damage to the device!
				Tabletop units not secured with a palette may
				only be transported using carrying straps.
			Note required entrance width:
Appliance size	60	61			62	11			12		21		22
x [mm]	630	845			1045	845			1045		925		1145
x [Inch]	24 6/8	33 1/4			41 1/8	33 1/4			41 1/8		36 3/8		45 1/8
Center of mass			Keep the device’s center of mass in mind to pre-
			vent it from tipping over.

ATTENTION!

Risk of damage to the device!

Note height of entrances.

15

5 Setting up the device

5 Setting up the device

5.1Device dimensions

x	y
	z
x	y

z

x	y
	z

16

5 Setting up the device

Width x	60	61	62	11	12	21	22
SCC, CMP, CM [mm]	657	847	1069	847	1069	879	1084
SCC, CMP, CM [Inch]	25 7/8	33 3/8	42 1/8	33 3/8	42 1/8	34 5/8	42 5/8
Depth y	60	61	62	11	12	21	22
SCC, CMP, CM [mm]	623	843	1043	843	1043	909	1114
SCC, CMP, CM [Inch]	24 1/2	33 1/4	41 1/8	33 1/4	41 1/8	35 3/4	43 7/8
Height z	60	61	62	11	12	21	22
SCC, CMP, CM el [mm]	598	832	832	1092	1092	1842	1842
SCC, CMP, CM el [Inch]	23 1/2	32 3/4	32 3/4	43	43	72 1/2	72 1/2
SCC, CMP gas [mm]		832	832	1092	1092	1842	1855
SCC, CMP gas [Inch]		32 3/4	32 3/4	43	43	72 1/2	73

17

5 Setting up the device

5.2Minimum distances

Minimum distance to walls

ATTENTION!

Device overheating may cause material damage!

If the ambient temperature to the left of the device becomes too high, it may trigger an emergency shutdown of the device.

ATTENTION!

Device overheating may cause material damage!

Do not install fryers onto the back of the device.

ATTENTION!

Frost may cause material damage!

Only install devices in frost-proof rooms.

y	x
	x

18

5 Setting up the device

Appliance size	60	61		62	11	12	21	22
x [mm]	10	50		50	50	50	50	50
x [Inch]	1/2	2		2	2	2	2	2
y [mm]	10	50		50	50	50	500	500
y [Inch]	1/2	2		2	2	2	20	20
Recommendation			At least 500 mm away from left side of the
			device so that service work can be performed.

500 mm

/20"

Minimum distance to other devices Minimum 350 mm distance between left side of the device and heat sources.

350 mm/ 14”

Heat shield	If it is not possible to keep the left side (or right,
	on 61 and 11) of the device a sufficient distance
	away from heat sources, a heat shield can reduce
	thermal loads.

19

5 Setting up the device

Minimum distance to ceiling	If steam from the ventilation pipe cannot be
	directed into an exhaust hood or a ventilating
	ceiling, there must be at least 500mm clearance
	space above the device.

min. 500 mm

Condensation breaker	This clearance space is sufficient to install a
	condensation breaker so that exhaust air can be
	directed into non-critical areas.
Other
	ATTENTION!
	Device malfunction!
	Avoid vapor sources near the cooling air filter.
	Moisture intake may result in device malfunc-
	tions.

5.3Securing the device

5.3.1Tabletop units

	For safety reasons, tabletop units should only be
	placed atop a manufacturer-original oven stand
	or base unit. Maximum working height for the
	topmost rack is 1600 mm.
Unit size 60	These units do not have height-adjustable feet;
	instead, they are set up directly on the installa-
	tion surface.
	The installation surface must be level, clean and
	free of grease. Unevenness across the width of
	the device must be no greater than 1 mm.
	A sealant band is affixed to the underside of the
	device to seal the installation site. This prevents

20

5 Setting up the device

dirt from getting underneath the device. When moving the device, take care not to damage this seal.

Mounting onto an oven stand:

Insert the two included neoprene blind rivet nuts into the holes in the rear part of the underbody. Place the device onto the oven stand.

Secure in place using the screws provided.

Unit sizes 61, 62, 11, 12	> Place the unit onto the stand. Lock the feet of
	the unit in place using the locating pins on the
	stand.

21

5 Setting up the device

> Level the device

+/- 10 mm

Gas appliances:

WARNING!

Risk of damage / injury!

Secure the gas device against slipping.

Installing onto an original oven stand:

>use the mounting kit (Part number 8700.0317) to attach the stand to the floor, either with screws and dowels or with the special adhesive provided.

, mm/ "

22