Rational CombiMaster Plus 61, CombiMaster Plus 201 Original Operating Instructions

Original operating instructions
CombiMaster
®
Plus
RATIONAL ServicePlus
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We want to maximise your return on investment from the very start. Over the entire service life and without any hidden costs.
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We demonstrate to your kitchen team in your own kitchen how our appliances work and how they can be best deployed to suit your specific requirements.
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®
We offer a telephone consulting service to answer any questions you have about applications or recipes. Fast, uncomplicated and from one chef to another, 365 days a
year. You can contact the Chef✆Line
®
at Tel. +44 7743389863
 
RATIONAL SERVICE PARTNERS
Our appliances are reliable and have a long service life. However if you should encounter technical difficulties, the RATIONAL SERVICE PARTNERS can provide swift and efficient help. Guaranteed spare parts supply and a weekend call-out team included: Tel. +44 1582
480388
RATIONAL ServicePlus
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2-year warranty
We offer a 24-month warranty valid from the date of initial installation, provided that your appliance is fully and correctly registered with us. You can do this comfortably online at www.rational-online.com/warranty or by sending us the postcard attached to this manual. The warranty excludes glass damage, light bulbs and seals as well as damage caused by improper installation, use, maintenance, repair or descaling.
 Simply log in at www.rational-online.com/warranty
CombiMaster – the power pack
Dear user, 
Congratulations on your decision to purchase a CombiMaster
®
Plus!
 The new CombiMaster
®
Plus stands for mature technology and excellent workmanship, and offers enticing functions that ensure outstanding cooking results every time: crispy crusts, succulent roasts, intensive flavours and colours. The rotary button operation is
easy, clear and robust. Your CombiMaster
®
Plus will give you many years of reliable service in your kitchen.  We give a 24 month warranty calculated from the date of initial installation, providing you have filled in the warranty registration for your appliance completely and correctly. You can do this conveniently online at www.rational-online.com/warranty or using the enclosed postcard. The warranty excludes glass damage, light bulbs and seals as well as damage caused by improper installation, use, maintenance, repair or descaling.  Happy cooking! 
Your RATIONAL AG
We reserve the right to make technical changes in the interest of progress!
Dealer: Installer:
installed on:
Unit number:
Contents
Explanation of the pictograms 7
Initial start-up 8
Safety Instructions 10
Liability 13
Care, inspection, maintenance and repair 15
Features 18
Notes on using your unit 19
Working with the core temperature probe 22
Working with the hand shower 24
Controls 25
General notes 27
ClimaPlus ® 29
Overview of the cooking modes 31
Steam mode 33
Dry heat mode 37
Combination mode 41
Finishing ® cooking mode 45
Cool down 49
Program mode 50
Create program 50
Check program 53
Check program 55
Delete program 56
Download Programme 57
Upload Programme 58
HACCP 60
Software update 62
Contents
Settings Celsius/Fahrenheit 63
Settings Time/Date 64
Cleaning 66
Descaling the steam generator 70
Emptying the steam generator 76
Maintenance 77
Air filter service 77
Replacing the door seal 77
Replacing the halogen lamp 77
Service messages 79
Before you call Service: 81
EU Declaration of Conformity for electrical appliances 83
EU Declaration of Conformity for gas appliances 84
Explanation of the pictograms
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Danger!
Imminently hazardous situation, which, if not avoided, will result in severe injuries or death.
Warning!
Potentially hazardous situation, which, if not avoided, may result in serious injury or death.
Caution!
Potentially hazardous situation, which, if not avoided, may result in slight or minor injuries.
Corrosive substances
Risk of fire! Risk of burning!
Note:
Damage may be caused if this is ignored.
Handy tips for everyday use.
Read the manual carefully prior to initial start-up.
The maximum rack height is 160 cm.
Initial start-up
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During initial start-up of your new device, you will be requested to start an automatic self­test. This self-test takes about 45 minutes and is used to adapt the device to the specific environmental conditions. Please note the following:
- For the self-test to be carried out, all the packaging materials must have been removed from the device; check the grid shelves and the air baffle for a correct fit.
- The device must be connected in accordance with the installation instructions.
- For unit size 6x1/1, 10x1/1, 6x2/1 and 10x2/1 GN, place a flat GN container with the opening facing downwards in the centre of the grid shelves.
- For unit size 20x1/1 and 20x2/1 GN place two GN-containers in the mobile oven rack. Place one flat container with the opening facing downwards in the centre in front of both the upper and lower fan wheel.
Risk of fire!
Remove the packaging material, starter kit as well as grids and containers.
The cooking cabinet door must not be opened during the self-test. Opening the cooking cabinet door will lead to failure of the self-test. Restart the self-test by switching the device off. Always allow a hot device to cool down first. If the test is interrupted you will be requested next day by the device to start the self-test again.
step info/button instructions
1
Open the cooking cabinet door and remove packaging material, starter kit, grids and containers.
2
Insert an empty GN-tray with the opening facing downwards into the rack in front of each fan wheel. Please refer to the installation instructions for further details.
3
Close the cooking cabinet door to start the self­test.
Initial start-up
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step info/button instructions
4
The following test will take place automatically. The display indicates “self” “test”.
5
The self-test is completed after approx.. 45 minutes.
Where gas appliances are used, exhaust gas measurement must always be carried out when the self-test has been completed.
Safety Instructions
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Keep this manual handy so that it can always be consulted by anyone using the unit. This unit may not be used by children or anyone with limited physical, sensory or mental abilities or a lack of experience and/or knowledge, unless these people are supervised by someone responsible for safety. Only use your hands to operate the controls. Damage caused by the use of pointed, sharp or other objects will invalidate the warranty. We recommend regular training of your staff to avoid the risk of accident or damage to the unit. Operators must also receive regular safety instruction.
Warning!
Daily checks before switching on and use
- Lock the air baffle at the top and bottom as per the instructions - risk of injury from the rotating fan wheel.
- Make sure that the hanging racks or mobile oven rack are correctly locked in place in the cooking cabinet – Containers with hot liquids can fall through or slip out of the cooking cabinet – risk of burns.
- Make sure that there are no residues of cleaning agents in the cooking cabinet before you start cooking with the unit. Remove any cleaning agent residue and rinse thoroughly with a hand shower – risk of chemical burns.
Safety Instructions
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Warning!
Country-specific and local standards and regulations relating to the installation and operation of industrial cooking devices must be complied with. Incorrect installation, servicing, maintenance, cleaning or modifications to the unit may result in damage, injury or death. Read these operating instructions carefully before you start to use the unit. This unit must only be used to cook food in catering establishments. Any other use is not intended and is therefore considered dangerous. It must not be used to cook food containing flammable materials (such as food with alcohol). Substances with a low flash point can ignite spontaneously - Risk of fire and combustion. Cleaning and descaling products and the associated accessories must only be used for the purposes described in this manual. Any other use is not intended and is therefore considered dangerous. In case of damage to the glass plate, please replace the entire plate immediately.
Warning!
Smoking food in unit Smoking food in the unit may only be performed using the original RATIONAL smoking accessory, the VarioSmoker.
Safety Instructions
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Warning!
Gas units only
- If your appliance is installed under an extractor hood, this must be switched on when the appliance is in use – Combustion gases!
- If your appliance is connected to a chimney, the flue duct must be cleaned in compliance with specific regional regulations – risk of fire. (Contact your installer.)
- Do not put objects on your unit's exhaust pipes – risk of fire.
- Do not let objects block or obstruct the area below the unit's base – risk of fire.
- The unit must only be used in still conditions – risk of fire.
What to do if you smell gas:
- Shut off the gas supply immediately
- Do not touch any electrical controls
- Make sure the area is well ventilated
- Avoid naked flames or sparking
- Use an external telephone to notify the appropriate gas supplier (if the gas supplier is
unobtainable call the emergency services on 999).
Safety instructions and liability
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Warning!
Safety instructions during use
- If containers are filled with liquid or contents which liquefy during cooking, only use rack levels at a height at which the user can see into the slide-in containers – risk of burns. There is a warning sticker enclosed with the unit.
- Always open the cooking cabinet door very slowly (hot vapors) – risk of burns.
- Always wear thermal protective clothing to hold accessories and other objects in the hot
cooking cabinet – risk of burns.
- The external temperatures of the unit may exceed 60 °C. Only touch the unit at the controls – risk of burns.
- Hand shower and hand shower water may be hot – risk of burns.
- Cool-down mode – Do not use the cool down function unless the air baffle has been locked
correctly – risk of injury.
- Do not touch the fan wheel – risk of injury.
- Cleaning – aggressive chemical fluid – risk of chemical burns. Always wear the correct
protective clothing, safety goggles, gloves and facemask during cleaning. Follow the safety instructions in the “Cleaning / Efficient CareControl” section.
- Do not store highly flammable or combustible materials near the unit – risk of fire.
- Apply the parking brakes on mobile units and mobile oven racks when these are not being
moved. Racks could roll away on uneven floors – risk of injury.
- If mobile oven racks are used, you must always apply the container lock. Cover any containers with liquids to prevent the hot liquid spilling out - Risk of burns.
- The transport trolley must be correctly fixed to the unit when you load and remove the mobile plate rack or mobile oven rack – risk of injury.
- Mobile oven racks, mobile plate racks, transport trolleys and units on casters can tip over when being moved over an inclined plane or threshold – risk of injury.
Safety instructions and liability
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Liability
Installations and repairs that are not carried out by authorised specialists or using genuine spare parts, and any technical change that is not approved by the manufacturer will invalidate the manufacturer’s warranty and product liability.
Care, inspection, maintenance and repair
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Your unit must be cleaned every day or when a request for cleaning appears to maintain the high quality of the stainless steel, for hygiene reasons and to avoid operating faults. To do this, follow the instructions in the “Efficient CareControl” section. Continuous operation at high cooking cabinet temperatures (≥260°C) or the use of high browning levels (brown 4/5) and a production with predominantly high-fat and gelatin­containing foods may lead to more rapid wear of the door seal. Daily cleaning of the cooking cabinet seal with a non-abrasive cleaning agent will extend the service life.
Warning!
If the unit is not cleaned or is not cleaned well enough, deposits of grease and/or food residues in the cooking cabinet may catch fire – risk of fire.
- If fat deposits and/or food waste in the cooking cabinet ignite, shut down the appliance immediately and keep the cooking cabinet door closed to put out the fire! If further extinguishing is required, disconnect the appliance from the mains and use a fire extinguisher (do not use water to extinguish a fat fire!).
- To avoid corrosion in the cooking cabinet, your unit must be cleaned every day, even if it is only operated in “moist heat” (steaming) mode.
- Apply vegetable oil or grease to the inside of the cooking cabinet at regular intervals (every 2 weeks or so) to prevent corrosion.
- To clean the exterior panelling, only use mild household cleaning agents such as dishwashing detergent on a damp soft cloth. Corrosive or irritating substances must not be used.
- The unit must not be cleaned with high pressure cleaner, steam cleaner or a direct water jet.
- Do not treat the unit with acids or expose to acid fumes since this will damage the passivated coating of the nickel-chromium steel and the unit might discolour.
- Only use cleaning agents from the appliance manufacturer. Cleaning agents from other manufacturers can damage the appliance. Damage to a device that has been caused by using different cleaning and care products than those recommended by the manufacturer is not covered under warranty.
- Do not use scouring products or scratchy cleaning agents.
Care, inspection, maintenance and repair
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Warning!
Servicing the incoming air filter. The device automatically recognises when the air filter is soiled. You receive a service message and a request to clean or replace the air filter when the air filter is soiled. The unit must not be operated without air filter. Please heed the following when replacing the air filter:
Unit size 6 x 1/1 GN, 6 x 2/1 GN, 10 x 1/1 GN and 10 x 2/1 GN
Air filter part number: 40.03.461 This air filter can be removed and cleaned by the user. During replacement the air filter must be locked carefully into the right position. Please follow the instructions in the “Maintenance” section on how to replace the air filter.
Unit size 20 x 1/1 GN and 20 x 2/1 GN
This air filter can only be replaced by an authorised service partner.
Warning! The device’s water jet protection is only guaranteed with the filter and cover completely mounted.
Care, inspection, maintenance and repair
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Inspection, maintenance and repair
Danger – high voltage
- Inspection, maintenance and repair work may only be carried out by trained technicians.
-
The unit must be switched off at the mains on-site when cleaning (except CleanJet
®
+care
cleaning), carrying out inspection, maintenance or repair work.
- If the appliance is installed on casters (mobile versions) freedom of movement of the appliance must be restricted so that energy, water and drainage pipes cannot be damaged when the unit is moved. If the unit is removed, make sure that power, water and drainage lines are correctly disconnected. If the unit is returned to its original position, make sure that the retention device, energy, water and drainage pipes are correctly connected.
- Your unit should be serviced at least once a year by an authorised service partner to guarantee its perfect technical condition.
Features
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Unit number
(visible only when door is open)) Draft diverter (optional) (gas units only)
Interior lighting Unit door with double glass panel Door handle
Table-top units: One-handed operation with slam function Floor units: One-handed operation
Unlocking device to open double glass door panel (inside) Integrated and self-emptying door drip pan (inside) Drip collector connected directly to unit drain Unit feet (height-adjustable)
Rating plate
(contains important data such as power consumption, type of gas, voltage, number of phases and frequency, as well as the unit type, unit number and option number)
Control panel Protective cover for electrical
installation area Hand shower (optional)
(with automatic retraction system)
Run-in guide (table-top units) Air filter table-top unit (installation area
ventilation) Air filter floor unit (installation area ventilation, back of the unit)
CombiMaster Plus 61 on thermocabinet
CombiMaster Plus 201
Notes on using your unit
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- Avoid having heat sources (e.g. grill plates, deep fryers etc.) near the unit.
- Only use the unit in areas with a room temperature > 5 °C. For ambient temperatures of less than + 5 °C, you must heat the unit to a temperature > + 5 °C before starting.
- As soon as you open the cooking cabinet door, the heating and fan wheel shut down automatically. The integrated fan wheel brake becomes active and the fan wheel runs on briefly.
- A drip tray should always be inserted under the food when grilling and roasting (e.g. chicken) in order to catch the fat.
- Only use genuine heatproof accessories made by the unit manufacturer.
- Always clean accessories before use.
- Leave the unit door slightly open if it is going to be idle for a prolonged period (e.g. overnight).
- The cooking cabinet door has a slam function; the door of the floor unit is not closed tight unless the door handle is vertical.
- For long stoppages (e.g. non-work day), shut off the water, power and gas supplies to the unit.
- This unit must not be disposed of with general waste nor can it be delivered to a local authority collecting point for used domestic appliances. We will be happy to help you with the disposal of your unit. Please contact our technical customer services by calling 0044 1582 480388
Max. load sizes for each unit size
6 x 1/1 GN 30 kg (max. 15 kg per rack) 6 x 2/1 GN 60 kg (max. 30 kg per rack) 10 x 1/1 GN 45 kg (max. 15 kg per rack) 10 x 2/1 GN 90 kg (max. 30 kg per rack) 20 x 1/1 GN 90 kg max. 15 kg per rack) 20 x 2/1 GN 180 kg (max. 30 kg per rack)
Notes on using your unit
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Exceeding the maximum load size can lead to damage of the device. Please note the specifications for maximum load sizes for food in the “Manual cook book”.
Table-top units with hanging racks (6 x 1/1 GN, 6 x 2/1 GN, 10 x 1/1 GN, 10 x 2/1 GN)
- To remove, raise the hanging rack slightly in the middle. Pull it out of the front locking mechanism first, then the lower mechanism and finally the upper locking mechanism.
- Swivel the hanging rack to the middle of the cooking cabinet.
- Release the hanging rack from its fixing by lifting it up. Reverse the above sequence to reset.
Notes on using your unit
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Working with mobile oven racks, mobile plate racks and transport trolleys for table-top units (option))
- Remove the hanging rack as described above.
- Place the run-in rail on the fixing provided on the unit's base. Make sure it is fixed accurately in place (4 pins).
- Remember that the unit must be matched to the exact height of the transport trolley and must be levelled.
- Move the transport trolley as far as it will go on the run-in rail and make sure that the transport trolley is correctly locked on the unit.
- Push the mobile oven rack or mobile plate rack into the unit as far as it will go, and check that the locking mechanism in the unit is working correctly.
- To remove the mobile oven rack or mobile plate rack, release the locking mechanism and pull the rack out of the cooking cabinet. First insert the core temperature probe with the run-in rail in the park position.
- Make sure that the mobile oven rack or mobile plate rack is securely locked on the transport trolley during transportation.
Notes on using your unit
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Working with the core temperature probe
Caution! The core temperature probe can be hot – Risk of burns.
Always insert the core temperature probe into the thickest point on the product. Make sure that a large part of the probe needle is in the product. Insert the core temperature probe at an angle into the product. For bakery products that rise a long way during baking, position the CT probe vertically in the middle of the product.
At the thickest point
Position at an angle
Insert into several pieces of meat Position at an angle
Notes on using your unit
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Into the breast meat At the thickest point on the product
- Always correctly position the core temperature probe in the park position provided – Risk of damage.!
- Do not let the core temperature probe hang out of cooking cabinet – risk of damage.
- Remove the core temperature probe from the food before you take the food from the cooking cabinet – risk of damage.
Notes on using your unit
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Working with the hand shower
- If you use the hand shower, please pull the hose at least 20 cm out of the park position.
- You can select 2 jet strengths by pressing the control button.
- Always let the hand shower slide slowly back into the park position.
Caution! The hand shower and water from the hand shower may be hot – risk of burns.
- If you pull hard on the hand shower and it exceeds the maximum available hose length, it will damage the hose.
- Make sure that the hand shower hose is fully rewound after use.
- You must not use the hand shower to cool the cooking cabinet. – Risk of damage to the cooking cabinet and air baffle, or of the cooking cabinet glass cracking.
- According to WRAS-standard the handshower should be used only for rinsing the internal cabinet.
Controls
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Switch off
Steam (30 °C to 130 °C).
Dry heat (30 °C to 300 °C)
Combination of steam and dry heat (30 °C to 300 °C)
Finishing (30 °C to 300 °C)
Cool down
Programming/program start button
Humidity setting
Cooking cabinet temperature setting
Selection button for cooking cabinet temperature
Air speed
Controls
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Cooking time setting (0 to 23 hours 59 min)
Core temperature setting (0 °C to 99 °C)
Cooking time/core temperature display
Selection button for cooking time/ core temperature
General notes
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Operation:
Choose the required cooking mode.
Choose the required cooking cabinet temperature.
Choose the required cooking time/core temperature. The cooking time can be set in minutes for times between 0 and 2 hours, in 5-minute intervals for times between 2 and 3 hours, in 15-minute intervals for times between 3 and 6 hours and in 30-minute intervals for times between 6 and 24 hours.
Choose the required cooking cabinet humidity using the arrow buttons.
Choose the required air speed.
Turn the selection button clockwise as far as it will go.
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