Rational CM101G Parts Manual

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit

X CM 101G

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

1 X1 Control panel
2 X2
3 X3 Clima Plus
4 X4
5 X5
6 X6 Motor and fan wheel
7 X7
8 X8 Door
9 X9
10 X10 Hand shower
12 X12
13 X13
14 X14

Electrical installation

Steam generator, Bypass
Hot air heating

Interior cabinet

Water supply, quenching box

Gas parts
Exterior cabinet
Miscellaneous

Version 2006 1

CM 101G

Gas unit

X Table of contents

Voltage: 1 NAC 120V 60Hz

1 Control panel ..................................................................................................................3

1.A Control panel..........................................................................................................................................................4

1.A Control panel..........................................................................................................................................................5

2 Electrical installation .......................................................................................................6

2.A Contactor assembly ...............................................................................................................................................7

3 Clima Plus.......................................................................................................................8

4 Steam generator, Bypass ...............................................................................................9

4.A Pump connection spout cpl..................................................................................................................................11

4.B Venting valve for steam generator .......................................................................................................................12

5 Hot air heating ..............................................................................................................13

5.A Burner hot air .......................................................................................................................................................14

6 Motor and fan wheel.....................................................................................................15

7 Interior cabinet..............................................................................................................16

7.A Interior cabinet .....................................................................................................................................................17

7.B Gasket frame w. glass a. gaskets ........................................................................................................................18

7.C Air baffle...............................................................................................................................................................19

8 Door..............................................................................................................................20

8.A Door .....................................................................................................................................................................21

9 Water supply, quenching box........................................................................................22

10 Hand shower...............................................................................................................23

12 Gas parts....................................................................................................................24

12.A Gas valve cpl. ND 055 RG130...........................................................................................................................25

12.B Gas valve cpl. WND 055 RG130........................................................................................................................26

13 Exterior cabinet...........................................................................................................27

13.A Exterior cabinet..................................................................................................................................................28

14 Miscellaneous.............................................................................................................29

2

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit
1 Control panel

1 Control panel

X 1 Control panel 1

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

A X1.A Control panel
A X1.A
1 87.00.003 Control panel insert with overla y

Control panel

Attention! Individual parts shown might not be used in this component group!
Version 2006 3

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit
1 Control panel

1.A Control panel

X 1.A Control panel 1

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

1 42.00.004 Control pcb Index "ME"
2 1104.0121 He x nut M4 self locking
3 10.00.355 Spacer black
4 2020.0400 F ixing device for cable harness
5 16.00.282 Dial
6 40.02.087 Buzzer
6 3006.0107 Buzzer
7 5110.1028 Gasket poti hot air, core temperature
8 40.00.464 Potentiometer CT
9 16.00.387 Mounting device f.sealing + sealin g lip
10 1306.0218 Washer A4,3
11 1103.0122 He x nut M3 self-locking
12 5110.1029 Gasket mode switch
13 5110.1027 Distance plate for front panel

Attention! Individual parts shown might not be used in this component group!
Version 2006 4

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit
1 Control panel

1.A Control panel

X 1.A Control panel 1

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

1 42.00.004 Control pcb Index "ME"
2 1104.0121 He x nut M4 self locking
3 10.00.355 Spacer black
4 2020.0400 F ixing device for cable harness
5 16.00.282 Dial
6 3006.0107 Buzzer
7 5110.1028 Gasket poti hot air, core temperature
8 40.00.464 Potentiometer CT
9 16.00.387 Mounting device f.sealing + sealin g lip
10 1306.0218 Washer A4,3
11 5110.1029 Gasket mode s witc h
12 5110.1027 Distance plate for front panel

Attention! Individual parts shown might not be used in this component group!
Version 2006 5

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit
2 Electrical installation

2 Electrical installation

X 2 Electrical installation 2

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

A X2.A Contactor assembly
1 4007.0620 Membra ne DGC 29
2 4007.0621 Membra ne DGC 36
3 1106.0803 He x combination nut M6 galv
4 10.00.239 EJOT PT-Screw Torx 4x10
5 42.00.007 External memory
6 40.01.579 Fixing clip f. pcb
7 40.00.417 Fixing clip f. pcb
8 1104.0801 Cage nut M4
9 10.00.243 Spacer M4x8
10 1104.0120 He x nut M4
11 10.00.112 Cable clip short
12 10.00.421 Cable clip
13 10.00.111 Cable clip long
14 10.00.471 Cable clip d10-12mm
15 40.01.597 Power supply cable 3xAWG14
16 40.00.320 Cable connection M20x1.5
17 1106.0160 He x nut M6
18 1206.0120 Tooth lock washer A6,4
19 4002.0110 Cabl e connector, junction
20 40.01.091 Bus cable 0.4m
20 40.00.471 Bus cable 0.8m
21 1008.0761 Hex screw M8x25
22 40.00.279 Control transformer
23 40.01.600 Insulating screw joint 2pol.

Attention! Individual parts shown might not be used in this component group!
Version 2006 6

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit
2 Electrical installation

2.A Contactor assembly

X 2.A Contactor assembly 2

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

1 3014.0328 Dry up protector 275°F/135°C
2 3014.0302 Hex nut M10 for dry-up protector
3 40.01.482 Safety temperature limiter 365°C
4 3014.0327 He x nut M10x1,0
5 40.00.451 Contactor MC1A 310 AH6
7 3101.1008 Cool ing fan
8 10.00.238 Screw Torx 4x50
9 40.00.278 Halogen transformer
10 40.01.483 Electronic noise filter
11 10.00.240 Screw Torx 3x20
12 2005.0106 Protective grid for cooling fan
13 40.00.519 Installation rail for Contactor 75mm
14 10.00.239 EJOT PT-Screw Torx 4x10
15 4001.1203 End pl ate for mounting rail
16 10.00.111 Cable clip long
17 40.01.588 Fuse SC-8A 10x38
18 40.01.487 Fuse holder 2pol
19 40.00.215 Cable burner blo wer
19 40.00.212 Cable buzzer
19 40.00.246 Cable control harness
19 40.00.230 Cable gas valve
19 40.00.248 Cable harness isolating transformer
19 40.00.205 Cable level electrode
19 40.00.219 Cable SC pump
19 40.00.236 Cable solenoid valve
19 40.00.237 Ground wire

Attention! Individual parts shown might not be used in this component group!
Version 2006 7

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit
3 Clima Plus

3 Clima Plus

X 3 Clima Plus 3

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

1 22.00.324 Safety valve
2 22.00.214 Hose d50x202
2 22.00.213 Hose d50x210
3 2066.0531 Hose cl amp ø56
4 2001.0124 Compression spring

Attention! Individual parts shown might not be used in this component group!
Version 2006 8

CM 101G
Valid as of G11ME0404 up to

G11ME0601

Gas unit
4 Steam generator, Bypass

4 Steam generator, Bypass

X 4 Steam generator, Bypass 4

Voltage 1 NAC 120V 60Hz

Item no. Part no Reference Description

A 8354.1320 X4.A Pump connection spout cpl.
B 8354.1304 X4.B
1 44.00.287 Filling level electrode 135mm
2 44.00.184 Steam generator insolated
3 72.00.009 Burner steam gen.
4 72.00.048 Insulation f. burner steam gen.
5 1104.0122 He x combination nut M4 galv
6 72.00.020 Gasket f. burner carrier
7 1105.0121 He x combination nut M5 galv
8 44.00.249 Ignition electrode steam generator
9 1104.0120 He x nut M4
10 44.00.250 Gasket f. ignition electrode
11 2066.0519 Hose cl amp 35,6mm
12 2066.0526 Hose cl amp ø46mm
13 44.00.207 Emptying pump
14 1006.0762 Hex screw M6x10
15 1306.0222 Washer A6,4x15x1,5
16 44.00.225 Fixing device f. pump steam generator
17 1106.0803 He x combination nut M6 galv
18 44.00.241 Drain hose steam generator
19 2066.0518 Hose cl amp 30mm
20 40.01.095 Thermocouple steam gen. (B5)
20 40.00.291 Thermocouple steam generat or
21 44.00.517 Fixing plate steam generator thermostat
22 2112.1006 Steam hose 50x7mm
23 2066.0504 Hose cl amp 40-60mm
24 2066.0506 Hose cl amp 20-32mm
25 1105.0120 He x nut M5
26 1205.0120 Tooth lock washer A5,3

Venting valve for steam generator

Attention! Individual parts shown might not be used in this component group!
Version 2006 9