Ransburg 76480, 76482, 76485, 76488 User Manual

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SERVICE MANUAL AA-99-01.1AA-99-01.1

AA-99-01.1

AA-99-01.1AA-99-01.1 (Replaces AA-99-01) June - 2007

SOLSOL

SOL

SOLSOL

TMTM

EFMEFM

EFM

EFMEFM

VENTBORNE ROBOTIC AVENTBORNE ROBOTIC A

VENTBORNE ROBOTIC A

VENTBORNE ROBOTIC AVENTBORNE ROBOTIC A

TMTM

AND EFMD AND EFMD

AND EFMD

AND EFMD AND EFMD

TMTM

OMIZERSOMIZERS

OMIZERS

OMIZERSOMIZERS

MODEL: 76480, 76482, 76485, 76488MODEL: 76480, 76482, 76485, 76488

MODEL: 76480, 76482, 76485, 76488

MODEL: 76480, 76482, 76485, 76488MODEL: 76480, 76482, 76485, 76488

IMPORIMPOR

IMPOR

IMPORIMPOR carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,

carefully read SAFETY PRECAUTIONS,

carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions instarting on page 1, and all instructions in

starting on page 1, and all instructions in

starting on page 1, and all instructions instarting on page 1, and all instructions in this manual. Keep this Service Manual forthis manual. Keep this Service Manual for

this manual. Keep this Service Manual for

this manual. Keep this Service Manual forthis manual. Keep this Service Manual for future reference.future reference.

future reference.

future reference.future reference.

ANTANT

ANT

ANTANT

: Before using this equipment,: Before using this equipment,

: Before using this equipment,

: Before using this equipment,: Before using this equipment,

Service Manual Price: Service Manual Price:

Service Manual Price: €

Service Manual Price: Service Manual Price:

40.00 (Euro)40.00 (Euro)

40.00 (Euro)

40.00 (Euro)40.00 (Euro)

$50.00 (U.S.)$50.00 (U.S.)

$50.00 (U.S.)

$50.00 (U.S.)$50.00 (U.S.)

NOTE:NOTE:

NOTE: This manual has been changed from revision

NOTE:NOTE:

AA-99-01AA-99-01

AA-99-01 to revision

AA-99-01AA-99-01

AA-99-01.1AA-99-01.1

AA-99-01.1.

AA-99-01.1AA-99-01.1 Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual.

AA-99-01.1

CONTENTSCONTENTS

CONTENTS

CONTENTSCONTENTS

SAFETY:SAFETY:

SAFETY:

SAFETY:SAFETY:

EFM(D) Solventborne Robotic Atomizers - Contents

PAGEPAGE

PAGE

PAGEPAGE

1-41-4

1-4

1-41-4

SAFETY PRECAUTIONS............................................................................................................

HAZARDS / SAFEGUARDS.......................................................................................................

INTRODUCTION:INTRODUCTION:

INTRODUCTION:

INTRODUCTION:INTRODUCTION:

THE ITW RANSBURG ELECTROSTATIC PROCESS.............................................................

EFM AND EFMD SOLVENTBORNE GUNS..............................................................................

SPECIFICATIONS.......................................................................................................................

MANIFOLD SELECTION GUIDE................................................................................................

APPLICATOR TOOL-POINT REPRESENTATION...................................................................

INSTALLATION:INSTALLATION:

INSTALLATION:

INSTALLATION:INSTALLATION:

EFM AND EFMD ROBOTIC ATOMIZER INSTALLATION........................................................

POWER SUPPLY ASSEMBLY...................................................................................................

LOW VOLTAGE CABLE CONNECTIONS.................................................................................

ROBOT MANIFOLD ASSEMBLY................................................................................................

EFM SPRAY GUN.......................................................................................................................

ROBOT MANIFOLD AND SPRAY GUN INSTALLATION /

PARTS LIST.................................................................................................................................

OPERATION:OPERATION:

OPERATION:

OPERATION:OPERATION:

1 2-4

5-85-8

5-8

5-85-8

5 5-6 6 7 8

9-149-14

9-14

9-149-14

9 9 10 11 11

13-14

15-1815-18

15-18

15-1815-18

SPRAY APPLICATOR CONTROLS...........................................................................................

POWER SUPPLY CONTROLS..................................................................................................

GENERAL INFORMATION AND ADJUSTMENTS...................................................................

SIMPLIFIED AIR AND FLUID FLOW PASSAGE LAYOUT.......................................................

INTRINSIC SAFE WIRING..........................................................................................................

MAINTENANCE:MAINTENANCE:

MAINTENANCE:

MAINTENANCE:MAINTENANCE:

ROUTINE MAINTENANCE SCHEDULE....................................................................................

PROCEDURES............................................................................................................................

SERVICE......................................................................................................................................

SPRAY HEAD ASSEMBLY / PARTS LIST.................................................................................

FLUID REGULATOR OR DUMP VALVE / PARTS LIST...........................................................

REMOVING GUN FROM THE ROBOT MANIFOLD

ASSEMBLY / PARTS LIST..........................................................................................................

AIR CARTRIDGE VALVES.........................................................................................................

SOLENOID TRIGGER VALVES / PARTS LIST.........................................................................

LECU5004 MICROPAK CONTROL UNIT..................................................................................

76494-XXX ROBOT MANIFOLD ASSEMBLY............................................................................

ACCESSORIES...........................................................................................................................

(Continued On Next Page)(Continued On Next Page)

(Continued On Next Page)

(Continued On Next Page)(Continued On Next Page)

15 15 15-17 17 18

19-3419-34

19-34

19-3419-34

19-20 20-21 21 22-24 25-26

27 28-29 29-30 31 31 31-34

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Contents

PARTS IDENTIFICATION:PARTS IDENTIFICATION:

PARTS IDENTIFICATION:

PARTS IDENTIFICATION:PARTS IDENTIFICATION:

PAGEPAGE

PAGE

PAGEPAGE

35-7035-70

35-70

35-7035-70

76479 SPRAY HEAD ASSEMBLY / PARTS LIST.......................................................................

76490 APPLICATOR MANIFOLD PLATE ASSEMBLY / PARTS LIST......................................

76494 MANIFOLD ASSEMBLY / PARTS LIST............................................................................

76480 EFM APPLICATOR ASSEMBLY / PARTS LIST..............................................................

76366 VALVE MANIFOLD ASSEMBLY / PARTS LIST...............................................................

76481 APPLICATOR HOUSING ASSEMBLY / PARTS LIST....................................................

76482 EFM APPLICATOR ASSEMBLY / PARTS LIST..............................................................

76484 VALVE MANIFOLD ASSEMBLY / PARTS LIST...............................................................

76483 APPLICATOR HOUSING ASSEMBLY / PARTS LIST....................................................

76485 EFMD APPLICATOR ASSEMBLY / PARTS LIST............................................................

76487 VALVE MANIFOLD ASSEMBLY / PARTS LIST...............................................................

76486 APPLICATOR HOUSING ASSEMBLY / PARTS LIST....................................................

76488 EFMD APPLICATOR ASSEMBLY / PARTS LIST............................................................

76368 VALVE MANIFOLD ASSEMBLY / PARTS LIST...............................................................

76489 APPLICATOR HOUSING ASSEMBLY / PARTS LIST....................................................

WARRANTY POLICIES:WARRANTY POLICIES:

WARRANTY POLICIES:

WARRANTY POLICIES:WARRANTY POLICIES:

LIMITED WARRANTY..................................................................................................................

35-36 37-38 39-42 43-44 45-46 47-48 49-50 51-52 53-54 55-56 57-59 61-62 63-64 65-67 69-70

7171

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Safety

SAFETYSAFETY

SAFETY

SAFETYSAFETY

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

Before operating, maintaining or servicing any ITW Ransburg electrostatic coating system, read and understand all of the technical and safety literature for your ITW Ransburg products. This manual contains information that is important for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please pay particular attention to these sections.

A WARNING!A WARNING!

A WARNING!

A WARNING!A WARNING! to a situation that might cause serious injuryto a situation that might cause serious injury

to a situation that might cause serious injury

to a situation that might cause serious injuryto a situation that might cause serious injury if instructions are not followed.if instructions are not followed.

if instructions are not followed.

if instructions are not followed.if instructions are not followed.

A CAUTION! states information that tellsA CAUTION! states information that tells

A CAUTION! states information that tells

A CAUTION! states information that tellsA CAUTION! states information that tells how to prevent damage to equipment or howhow to prevent damage to equipment or how

how to prevent damage to equipment or how

how to prevent damage to equipment or howhow to prevent damage to equipment or how to avoid a situation that might cause minorto avoid a situation that might cause minor

to avoid a situation that might cause minor

to avoid a situation that might cause minorto avoid a situation that might cause minor injury.injury.

injury.

injury.injury.

states information to alert youstates information to alert you

states information to alert you

states information to alert youstates information to alert you

> The user

the Safety Section in this manual and the ITW Ransburg safety literature therein identified.

> This manual

oughly understood by operate, clean or maintain this equipment! Special care should be taken to ensure that

WARNINGSWARNINGS

the

WARNINGS and safety requirements

WARNINGSWARNINGS for operating and servicing the equipment are followed. The user should be aware of and adhere to codes and ordinances as well as 33 SAFETY STANDARD, 33 SAFETY STANDARD,

33 SAFETY STANDARD, prior to install-

33 SAFETY STANDARD, 33 SAFETY STANDARD, ing, operating, and/or servicing this equipment.

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

MUSTMUST

MUST read and be familiar with

MUSTMUST

MUST be read and thor-

MUSTMUST

ALLALL

ALL personnel who

ALLALL

ALL local building and fire

ALLALL

NFPA-NFPA-

NFPA-

NFPA-NFPA-

A NOTE is information relevant to the pro-A NOTE is information relevant to the pro-

A NOTE is information relevant to the pro-

A NOTE is information relevant to the pro-A NOTE is information relevant to the procedure in progress.cedure in progress.

cedure in progress.

cedure in progress.cedure in progress.

While this manual lists standard specifications and service procedures, some minor deviations may be found between this literature and your equipment. Differences in local codes and plant requirements, material delivery requirements, etc., make such variations inevitable. Compare this manual with your system installation drawings and appropriate ITW Ransburg equipment manuals to reconcile such differences.

Careful study and continued use of this manual will provide a better understanding of the equipment and process, resulting in more efficient operation, longer trouble-free service and faster, easier troubleshooting. If you do not have the manuals and safety literature for your Ransburg system, contact your local ITW Ransburg representative or ITW Ransburg.

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> The hazards shown on the following page

may occur during the normal use of this equipment. Please read the hazard chart beginning on page 2.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Safety

AREAAREA

AREA

AREAAREA

Tells where hazards

may occur.

Spray AreaSpray Area

Spray Area

Spray AreaSpray Area

HAZARDHAZARD

HAZARD

HAZARDHAZARD

Tells what the hazard is.

Fire Hazard

Improper or inadequate operation and maintenance procedures will cause a fire hazard.

Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation. Frequent power supply shutdown indicates a problem in the system requiring correction.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

SAFEGUARDSSAFEGUARDS

Tells how to avoid the hazard.

Fire extinguishing equipment must be present in the spray area and tested periodically.

Spray areas must be kept clean to prevent the accumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be turned off prior to cleaning, flushing or maintenance.

When using solvents for cleaning:

Those used for equipment flushing should have flash points equal to or higher than those of the coating material.

Those used for general cleaning must have flash points above 100°F (37.8°C).

Spray booth ventilation must be kept at the rates required by NFPA-33, OSHA, and local codes. In addition, ventilation must be maintained during cleaning operations using flammable or combustible solvents.

Electrostatic arcing must be prevented.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but only as instructed.

Non-factory replacement parts or unauthorized equipment modifications may cause fire or injury.

If used, the key switch bypass is intended for use only during setup operations. Production should never be done with safety interlocks disabled.

Never use equipment intended for use in waterborne installations to spray solvent based materials.

The paint process and equipment should be set up and operated in accordance with NFPA-33, NEC, and OSHA requirements.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Safety

AREAAREA

AREA

AREAAREA

Tells where hazards

may occur.

General UseGeneral Use

General Use

General UseGeneral Use andand

and

andand MaintenanceMaintenance

Maintenance

MaintenanceMaintenance

ElectricalElectrical

Electrical

ElectricalElectrical EquipmentEquipment

Equipment

EquipmentEquipment

HAZARDHAZARD

HAZARD

HAZARDHAZARD

Tells what the hazard is.

Improper operation or maintenance may create a hazard.

Personnel must be properly trained in the use of this equipment.

High voltage equipment is utilized. Arcing in areas of flammable or combustible materials may occur. Personnel are exposed to high voltage during operation and maintenance.

Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation.

Frequent power supply shut-down indicates a problem in the system which requires correction.

An electrical arc can ignite coating materials and cause a fire or explosion.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

SAFEGUARDSSAFEGUARDS

Tells how to avoid the hazard.

Personnel must be given training in accordance with the requirements of NFPA-33.

Instructions and safety precautions must be read and understood prior to using this equipment.

Comply with appropriate local, state, and national codes governing ventilation, fire protection, operation maintenance, and housekeeping. Reference OSHA, NFPA-33, and your insurance company requirements.

The power supply, optional remote control cabinet, and all other electrical equipment must be located outside Class I or II, Division 1 and 2 hazardous areas. Refer to NFPA-33.

Turn the power supply OFF before working on the equipment.

Test only in areas free of flammable or combustible material.

Testing may require high voltage to be on, but only as instructed.

Production should never be done with the safety circuits disabled.

Before turning the high voltage on, make sure no objects are within the sparking distance.

Explosion Hazard /Explosion Hazard /

Explosion Hazard /

Explosion Hazard /Explosion Hazard / IncompatibleIncompatible

Incompatible

IncompatibleIncompatible MaterialsMaterials

Materials

MaterialsMaterials

Halogenated hydrocarbon solvents for example: methylene chloride and 1,1,1,-Trichloroethane are not chemically compatible with the aluminum that might be used in many system components. The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion.

Aluminum is widely used in other spray application equipment - such as material pumps, regulators, triggering valves, etc. Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying, flushing, or cleaning. Read the label or data sheet for the material you intend to spray. If in doubt as to whether or not a coating or cleaning material is compatible, contact your material supplier. Any other type of solvent may be used with aluminum equipment.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Safety

AREAAREA

AREA

AREAAREA

Tells where hazards

may occur.

Toxic SubstancesToxic Substances

Toxic Substances

Toxic SubstancesToxic Substances

Spray Area /Spray Area /

Spray Area /

Spray Area /Spray Area / High VoltageHigh Voltage

High Voltage

High VoltageHigh Voltage EquipmentEquipment

Equipment

EquipmentEquipment

HAZARDHAZARD

HAZARD

HAZARDHAZARD

Tells what the hazard is.

Certain material may be harmful if inhaled, or if there is contact with the skin.

There is a high voltage device that can induce an electrical charge on objects which is capable of igniting coating materials.

Inadequate grounding will cause a spark hazard. A spark can ignite many coating materials and cause a fire or explosion.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

SAFEGUARDSSAFEGUARDS

Tells how to avoid the hazard.

Follow the requirements of the Material Safety Data Sheet supplied by coating material manufacturer.

Adequate exhaust must be provided to keep the air free of accumulations of toxic materials.

Use a mask or respirator whenever there is a chance of inhaling sprayed materials. The mask must be compatible with the material being sprayed and its concentration. Equipment must be as prescribed by an industrial hygienist or safety expert, and be NIOSH approved.

Parts being sprayed must be supported on conveyors or hangers and be grounded. The resistance between the part and ground must not exceed 1 megohm.

All electrically conductive objects in the spray area, with the exception of those objects required by the process to be at high voltage, must be grounded.

Any person working in the spray area must be grounded.

Robot Work Area -Robot Work Area -

Robot Work Area -

Robot Work Area -Robot Work Area General Use andGeneral Use and

General Use and

General Use andGeneral Use and MaintenanceMaintenance

Maintenance

MaintenanceMaintenance

Personnel SafetyPersonnel Safety

Personnel Safety

Personnel SafetyPersonnel Safety

Unless specifically approved for use in hazardous locations, the power supply and other electrical control equipment must not be used in Class 1, Division 1 or 2 locations.

Improper use or maintenance can lead to hazardous conditions, particularly from unexpected robot manipulator movement.

Skin puncturing by sharp electrode. Take precautions to see that flesh is not punctured

Applicator adjustments or maintenance should be done after the robot is taken out of service. Do not adjust or repair the applicator if the robot is operating or standing ready to start.

Refer to robot operating instructions for the procedures to take the robot out of service.

by sharp electrode.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Introduction

INTRODUCTIONINTRODUCTION

INTRODUCTION

INTRODUCTIONINTRODUCTION

THE ITW RANSBURGTHE ITW RANSBURG

THE ITW RANSBURG

THE ITW RANSBURGTHE ITW RANSBURG ELECTROSTELECTROST

ELECTROST

ELECTROSTELECTROST PROCESSPROCESS

PROCESS

PROCESSPROCESS

This process is a method for electrostatically applying coatings to objects. A power supply produces a high voltage charge which is supplied to the applicator, creating an electrostatic field between the applicator and the target object. The target is electrostatically grounded through its support which may be either stationary or moving.

A regulated fluid system delivers coating material to the applicator, where it is atomized forming a spray mist. There, under the influence of the electrostatic field, the atomized coating becomes electrostatically charged. The charged particles are attracted to and deposited on the grounded target object. The forces between the charged particles and the target are sufficient to turn overspray around and deposit it on the back surface of the target. Therefore, a higher percentage of the spray is deposited.

TICTIC

TIC

TICTIC

There are two single-head models of the EFM Applicator. Each model differs in the applicator to axis orientation of the spray head, these models are:

76480-02 EFM 60° Applicator 76482-02 EFM 90° Applicator

Two dual-head versions of the EFM Solventborne Applicator are also available, designated EFMDTM. The dual-head version is identical to the EFM applicator with the exception of an additional spray head mounted to the applicator body. EFMD Solventborne Applicators are primarily used where high volume fluid delivery is required. These applicators supply twice the fluid delivery over Single-Head EFM Solventborne Applicators. The EFMD Solventborne Applicator is available in two different configurations as follows:

76485-02 EFMD 60° Applicator 76488-02 EFMD 90° Applicator

Both EFM and EFMD Solventborne Applicators are comprised of five major sections:

EFM AND EFMDEFM AND EFMD

EFM AND EFMD

EFM AND EFMDEFM AND EFMD SOLSOL

SOL

SOLSOL APPLICAAPPLICA

APPLICA

APPLICAAPPLICA

The EFMTM Solventborne Applicator line consists of single and dual-headed 100 kV automatic electrostatic spray applicators. Developed for use on robots or reciprocators, the EFM solventborne applicator incorporates a quickdisconnect manifold and swivel tubing connections to minimize downtime. Internal fluid and air solenoids and an internal high voltage power supply provide the user a compact, efficient tool for the application of electrostatic coatings. Because this is a grounded fluid system, the EFM solventborne applicator is highly suitable for applying a wide range of solvent reduced coatings such as enamels, lacquers, two-component and other such coatings.

VENTBORNEVENTBORNE

VENTBORNE

VENTBORNEVENTBORNE

ORSORS

ORS

ORSORS

1. Spray head(s)

2. Valve manifold assembly

3. Quick-disconnect base manifold assembly

4. Robot-mounted manifold assembly

5. High voltage cascade.

The spray head(s) and valve manifold contain the fluid, air, and high voltage passages. Although the quick-disconnect base manifold and robotmounted manifold are fabricated from aluminum, all fluid passages are contained within stainless steel and nylon fittings and are compatible with halogenated hydrocarbon solvents. The robot manifold incorporates stainless steel swivel fluid connections. The swivel connections reduce stress on the fluid lines minimizing breakage. No aluminum parts are exposed to the fluid path on either manifold. The high voltage cascade is entirely encapsulated with a solvent resistant epoxy.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Introduction

The high voltage supply for the EFM and EFMD applicators consists of two major components:

The MicroPakTM Power Supply Control Unit (LECU5004), and the HP404 Cascade (75933-

00).

The MicroPak power supply control unit provides a low voltage signal through the robot manifold to the EFM or EFMD spray applicator. The high voltage cascade located within the applicator converts the low voltage DC signal to a high voltage electrostatic output. See

Control Unit Service ManualControl Unit Service Manual

Control Unit Service Manual

Control Unit Service ManualControl Unit Service Manual

LECU5004, MicroPak control unit.

SPECIFICASPECIFICA

SPECIFICA

SPECIFICASPECIFICA

Robot/Mounting Compatibility:Robot/Mounting Compatibility:

Robot/Mounting Compatibility:

Robot/Mounting Compatibility:Robot/Mounting Compatibility:

Applicator ControlApplicator Control

Applicator Control

Applicator ControlApplicator Control Unit:Unit:

Unit:

Unit:Unit:

TIONSTIONS

TIONS

TIONSTIONS

ABB Robotics Fanuc P150/155/200 Motion Machine Gun Bar

LECU5004 MicroPak control unit

for details of the

MicroPakMicroPak

MicroPak

MicroPakMicroPak

Output Voltage:Output Voltage:

Output Voltage: 30-100 kV

Output Voltage:Output Voltage:

Output Range:Output Range:

Output Range: 0-125 μA

Output Range:Output Range:

SolenoidSolenoid

Solenoid

SolenoidSolenoid Parameters:Parameters:

Parameters:

Parameters:Parameters:

Paint Flow Rate:Paint Flow Rate:

Paint Flow Rate:

Paint Flow Rate:Paint Flow Rate:

Operating Air PressuresOperating Air Pressures

Operating Air Pressures

Operating Air PressuresOperating Air Pressures

Atomizing Air:Atomizing Air:

Atomizing Air: 100 psig max.

Atomizing Air:Atomizing Air:

Fan Air:Fan Air:

Fan Air:

Fan Air:Fan Air:

Trigger Air:Trigger Air:

Trigger Air: 70 psig min./100 psig max.

Trigger Air:Trigger Air:

Regulator Pilot:Regulator Pilot:

Regulator Pilot: 60 psig max.

Regulator Pilot:Regulator Pilot:

Dump Pilot:Dump Pilot:

Dump Pilot:

Dump Pilot:Dump Pilot:

Operating FluidOperating Fluid

Operating Fluid

Operating FluidOperating Fluid Pressure: Pressure:

Pressure:

Pressure: Pressure:

Robot Manifold Tubing RequirementsRobot Manifold Tubing Requirements

Robot Manifold Tubing Requirements

Robot Manifold Tubing RequirementsRobot Manifold Tubing Requirements

Atomizing Air:Atomizing Air:

Atomizing Air:

Atomizing Air:Atomizing Air:

Fan Air:Fan Air:

Fan Air: 1/2" OD Nylon

Fan Air:Fan Air:

15.5 VDC@0.035A, 1/2W

Variable to 1500 cc/min.

100 psig max.

60 psig max.

300 psig max.

1/2" OD Nylon

WeightWeight

Weight

WeightWeight

Single-Headed:Single-Headed:

Single-Headed:

Single-Headed:Single-Headed:

Dual-Headed:Dual-Headed:

Dual-Headed: 76485-02 (60°) 9.50 lbs.

Dual-Headed:Dual-Headed:

Manifold:Manifold:

Manifold: 76494-XX 2.00lbs.

Manifold:Manifold:

LengthLength

Length

LengthLength

Single-Headed:Single-Headed:

Single-Headed: 76480-02 (60°) 15-5/8"

Single-Headed:Single-Headed:

Dual-Headed:Dual-Headed:

Dual-Headed:

Dual-Headed:Dual-Headed:

Manifold:Manifold:

Manifold:

Manifold:Manifold:

76480-02 (60°) 8.25 lbs. 76482-02 (90°) 8.25 lbs.

76488-02 (90°) 9.50 lbs.

(No tubing or Cable)

76482-02 (90°) 14-1/2"

76485-02 (60°) 13-7/8" 76488-02 (90°) 13-3/8"

76494-16X 16' 76494-25X 25' 76494-50X 50'

Trigger Air:Trigger Air:

Trigger Air: 3/16" OD Nylon

Trigger Air:Trigger Air:

Regulator Pilot:Regulator Pilot:

Regulator Pilot: 3/16" OD Nylon

Regulator Pilot:Regulator Pilot:

Dump Pilot:Dump Pilot:

Dump Pilot: 3/16" OD Nylon

Dump Pilot:Dump Pilot:

Fluid:Fluid:

Fluid:

Fluid:Fluid:

Polyethylene: 1/4" or 3/16" ID

Teflon: 1/4" or 3/16" ID

Dump:Dump:

Dump:

Dump:Dump:

Polyethylene: 1/4" or 3/16" ID

Teflon: 1/4" or 3/16" ID

* See "Manifold Selection Guide" in the "Introductin" section for proper manifold tubing size, material length order number.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Introduction

MANIFOLD SELECTION GUIDEMANIFOLD SELECTION GUIDE

MANIFOLD SELECTION GUIDE

MANIFOLD SELECTION GUIDEMANIFOLD SELECTION GUIDE

WITH 3/16" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:WITH 3/16" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:

WITH 3/16" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:

WITH 3/16" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:WITH 3/16" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:

76494-16A for 16' length tubing 76494-25A for 25' length tubing 76494-50A for 50' length tubing

WITH 1/4" ID TEFLON PAINT AND DUMP TUBING, ORDER:WITH 1/4" ID TEFLON PAINT AND DUMP TUBING, ORDER:

WITH 1/4" ID TEFLON PAINT AND DUMP TUBING, ORDER:

WITH 1/4" ID TEFLON PAINT AND DUMP TUBING, ORDER:WITH 1/4" ID TEFLON PAINT AND DUMP TUBING, ORDER:

76494-16B for 16' length tubing 76494-25B for 25' length tubing 76494-50B for 50' length tubing

WITH 3/16" ID TEFLON PAINT AND DUMP TUBING, ORDER:WITH 3/16" ID TEFLON PAINT AND DUMP TUBING, ORDER:

WITH 3/16" ID TEFLON PAINT AND DUMP TUBING, ORDER:

WITH 3/16" ID TEFLON PAINT AND DUMP TUBING, ORDER:WITH 3/16" ID TEFLON PAINT AND DUMP TUBING, ORDER:

76494-16C for 16' length tubing 76494-25C for 25' length tubing 76494-50C for 50' length tubing

WITH 1/4" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:WITH 1/4" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:

WITH 1/4" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:

WITH 1/4" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:WITH 1/4" ID POLYETHYLENE PAINT AND DUMP TUBING, ORDER:

76494-16D for 16' length tubing 76494-25D for 25' length tubing 76494-50D for 50' length tubing

WITH 3/16" ID TEFLON PAINT AND 1/4" ID TEFLON DUMP TUBING, ORDER:WITH 3/16" ID TEFLON PAINT AND 1/4" ID TEFLON DUMP TUBING, ORDER:

WITH 3/16" ID TEFLON PAINT AND 1/4" ID TEFLON DUMP TUBING, ORDER:

WITH 3/16" ID TEFLON PAINT AND 1/4" ID TEFLON DUMP TUBING, ORDER:WITH 3/16" ID TEFLON PAINT AND 1/4" ID TEFLON DUMP TUBING, ORDER:

76494-16E for 16' length tubing 76494-25E for 25' length tubing 76494-50E for 50' length tubing

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Introduction

To allow for ease of configuration, operation, and modification of robot teach patterns, the following spray point verticies are provided. Refer to Figure 1 for explanation of coordinates.

76480-02 EFM-6076480-02 EFM-60

76480-02 EFM-60° 14.812 13.397

76480-02 EFM-6076480-02 EFM-60

76482-02 EFM-9076482-02 EFM-90

76482-02 EFM-90° 12.894 14.313

76482-02 EFM-9076482-02 EFM-90

76485-02 EFMD-6076485-02 EFMD-60

76485-02 EFMD-60° 13.252 14.738

76485-02 EFMD-6076485-02 EFMD-60

76488-02 EFMD-9076488-02 EFMD-90

76488-02 EFMD-90° 11.240 15.078

76488-02 EFMD-9076488-02 EFMD-90

Y Y

AA-99-01.1

Figure 1: Applicator Tool-Point RepresentationFigure 1: Applicator Tool-Point Representation

Figure 1: Applicator Tool-Point Representation

Figure 1: Applicator Tool-Point RepresentationFigure 1: Applicator Tool-Point Representation

EFM(D) Solventborne Robotic Atomizers - Installation

INSTINST

INST

INSTINST

EFM AND EFMDEFM AND EFMD

EFM AND EFMD

EFM AND EFMDEFM AND EFMD

ROBOTIC AROBOTIC A

ROBOTIC A

ROBOTIC AROBOTIC A INSTINST

INST

INSTINST

This information is intended general installation parameters of this product and, where applicable, its working relationship to other ITW Ransburg system components in typical use. Each installation is unique and should be directed by an authorized ITW Ransburg representative or conducted from the ITW Ransburg installation drawings provided for your particular installation.

POWER SUPPLPOWER SUPPL

POWER SUPPL

POWER SUPPLPOWER SUPPL ASSEMBLASSEMBL

ASSEMBL

ASSEMBLASSEMBL

ALLAALLA

ALLA

ALLAALLA

ALLA

ALLAALLA

TIONTION

TION

TIONTION

OMIZEROMIZER

OMIZER

OMIZEROMIZER

TIONTION

TION

TIONTION

ONLYONLY

ONLY to indicate the

ONLYONLY

NOTESNOTES

NOTES

NOTESNOTES

Refer to the ITW Ransburg Service Manual

MicroPak Control UnitMicroPak Control Unit

MicroPak Control Unit

MicroPak Control UnitMicroPak Control Unit

regarding power supply installation.

Two low voltage control cables, 76495 and 76496, connect from the Output terminal connection (J3), located on the back of the power supply assembly. These cables connect from the terminal block (J3) to the robot manifold plate.

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> The power supply

outside the OSHA and NFPA-33).

> User should be aware of, and adhere to,

all local fire codes and ordinances.

> The user

disconnect between the power source and the power supply which complies with appropriate codes.

HAZARDOUSHAZARDOUS

HAZARDOUS area (Reference

HAZARDOUSHAZARDOUS

MUSTMUST

MUST provide a properly fused

MUSTMUST

, for complete information

MUSTMUST

MUST be located

MUSTMUST

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Installation

AA-99-01.1

Figure 2: Low Voltage Cable ConnectionsFigure 2: Low Voltage Cable Connections

Figure 2: Low Voltage Cable Connections

Figure 2: Low Voltage Cable ConnectionsFigure 2: Low Voltage Cable Connections

1010

EFM(D) Solventborne Robotic Atomizers - Installation

ROBOT MANIFOLDROBOT MANIFOLD

ROBOT MANIFOLD

ROBOT MANIFOLDROBOT MANIFOLD ASSEMBLASSEMBL

ASSEMBL

ASSEMBLASSEMBL

(See Figure 3)(See Figure 3)

(See Figure 3)

(See Figure 3)(See Figure 3)

Bundle the seven lengths of tubing along with the two low voltage power cables [6 & 7] and route them through the center of the robot face plate past the horizontal arm to the bulkhead bracket. Use the six 5mm x 20mm socket head cap screws [2] included with the robot manifold assembly to attach the manifold assembly to the face plate of the robot.

Connect the tubes to the appropriate fittings on the bulkhead bracket. Connect low voltage power cables [6 & 7] of the robot manifold assembly to the MicroPak Controller. Shown is the version used with the P-150 series robots which connects to a terminal strip.

If a terminal strip or connectors are used at the bulkhead plates, you must run the exact same cable from the terminal strip back to the MicroPak controller. Intrinsic safety rules must be followed when running these cables. See "Intrinisic Safe Wiring" in the "Operation" section of this manual.

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

EFM SPRAEFM SPRA

EFM SPRA

EFM SPRAEFM SPRA APPLICAAPPLICA

APPLICA

APPLICAAPPLICA

(See Figure 3)(See Figure 3)

(See Figure 3)

(See Figure 3)(See Figure 3)

Attach EFM spray applicator [1])to robot manifold plate [4] with six (6) 5/16-18 x 1 inch hex socket screws [5] included with each applicator.

Nylon guide pins (A10004-00) and nylon hex socket screws (EMF-204-1) are offered as an option. These nylon parts may be used in place of the metal hex socket screws and metal guide pins. The plastic parts are designed to break quickly if aa applicator crash occurs. Possible applicator or robot damage may be avoided if the spray applicator breaks away from the robot wrist during contact with the workpiece.

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> Install and route the hoses and cable so

that they are excess of 120 cable bends are (15cm) radius and are not subjected to more than 360° of torsional twist. Failure to comply with these parameters could cause equipment malfunctions that might create CONDITIONS!CONDITIONS!

CONDITIONS!

CONDITIONS!CONDITIONS!

OROR

NOTNOT

NOT exposed to temperatures in

NOTNOT

° F. Ensure that all hose and

NOT LESS THANNOT LESS THAN

NOT LESS THAN a 6 inch

NOT LESS THANNOT LESS THAN

HAZARDOUSHAZARDOUS

HAZARDOUS

HAZARDOUSHAZARDOUS

> Leave 12-24 inches of extra length on all

lines to prevent extreme tension being applied to these lines during robot movement.

1111

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Installation

NOTES

AA-99-01.1

1212

EFM(D) Solventborne Robotic Atomizers - Installation

1313

Figure 3: Robot Manifold and Spray Applicator InstallationFigure 3: Robot Manifold and Spray Applicator Installation

Figure 3: Robot Manifold and Spray Applicator Installation

Figure 3: Robot Manifold and Spray Applicator InstallationFigure 3: Robot Manifold and Spray Applicator Installation

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Installation

ROBOTROBOT

ROBOT

ROBOTROBOT (Figure 3)(Figure 3)

(Figure 3)

(Figure 3)(Figure 3)

Item #Item #

Item #

Item #Item #

1 76488-02 EFM Spray Applicator 1 2 TR-SSF-024 5mm x 20mm Socket Head Cap Screws 6 3 76494-xx Robot Manifold Assembly 1 4 76560-01 Manifold Plate 1 5 SSF-3125 5/16-18 x 1" Hex Socket Screws 6 6 76496-xx Low Voltage Power Cable 1 7 76495-xx Intrinsic Safe Solenoid Cable 1

MANIFOLD MANIFOLD

MANIFOLD

MANIFOLD MANIFOLD

Part #Part #

Part #

Part #Part #

AND SPRA AND SPRA

AND SPRA

AND SPRA AND SPRA

DescriptionDescription

Description

DescriptionDescription

APPLICA APPLICA

APPLICA

APPLICA APPLICA

OR OR

- P- P

- P

- P- P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

QtyQty

Qty

QtyQty

AA-99-01.1

1414

EFM(D) Solventborne Robotic Atomizers - Operation

OPERAOPERA

OPERA

OPERAOPERA

These instructions indicate the general operating parameters for this product in a normal working relationship with other ITW Ransburg system components in typical use. Each user application is unique and operation should be initiated under the guidance of an authorized ITW Ransburg representative and/or be based on carefully conducted tests and on careful observation of the initial production characteristics.

SPRASPRA

SPRA

SPRASPRA CONTROLSCONTROLS

CONTROLS

CONTROLSCONTROLS

Fluid flow, trigger, dump, atomization air pressure, and fan air pressure are all remotely controlled from the robot PLC. Atomization air, fan air, and fluid trigger timing are adjusted electronically from the LECU5004 MicroPak Control Unit. Figure 4 in the "Operation" section generalizes the function of the air and fluid passages internal to the applicator.

POWER SUPPLPOWER SUPPL

POWER SUPPL

POWER SUPPLPOWER SUPPL CONTROLSCONTROLS

CONTROLS

CONTROLSCONTROLS

Refer to ITW Ransburg Service Manual

Control UnitControl Unit

Control Unit

Control UnitControl Unit

power supply operation.

TIONTION

TION

TIONTION

APPLCIA APPLCIA

APPLCIA

APPLCIA APPLCIA

, for complete information regarding

OROR

MicroPakMicroPak

MicroPak

MicroPakMicroPak

All of the display signals are buffered and continuously available for remote panels or PLC monitoring. There is also an array of LEDs, which display the status of the controller for operator convenience.

GENERALGENERAL

GENERAL

GENERALGENERAL AND ADJUSTMENTSAND ADJUSTMENTS

AND ADJUSTMENTS

AND ADJUSTMENTSAND ADJUSTMENTS

Paint ConductivityPaint Conductivity

Paint Conductivity

Paint ConductivityPaint Conductivity

The EFM/EFMD spray applicators are capable of spraying typical automotive and industrial solvent base paints including metallic and mica paints. Spray tests, however, should always be conducted before selecting an atomizer for use with highly conductive paints.

arget Distancearget Distance

arget Distance

arget Distancearget Distance

The distance between the applicator tip and the article being painted should be between 10 and 14 inches. Excessive distance causes a waste of coating material and wrap back (paint particles being deposited on the applicator body or the robot arm). At close distances the voltage at the tip of the applicator will be reduced, which decreases the charging effect of the applicator.

INFORMA INFORMA

INFORMA

INFORMA INFORMA

NOTENOTE

NOTE

NOTENOTE

TIONTION

TION

TIONTION

oltageoltage

oltage

oltageoltage

The LECU5004 MicroPak Control Unit provides a low voltage signal to the high voltage cascade within the spray applicator. The unit may be configured for local mode operation. The output voltage/current levels are set by potentiometers on the front panel in this mode. The unit may also be configured for remote analog control (0-10 VDC) from a PLC controller.

Display FunctionDisplay Function

Display Function

Display FunctionDisplay Function

The display board continually displays the kV and current output information.

1515

> When using paints with metal par-

ticles, a problem of alignment may occur. When alignment is achieved, applicator current increases to maximum and applicator tip voltage decreases to near zero kV. Alignment can normally be controlled by making sure that the power supply is turned on slightly after paint begins to flow and by turning the power supply off shortly before the paint stops flowing. This timing function is controlled by the LECU5004 MicroPak Control Unit and is adjustable by the user. Refer to ITW Ransburg Service Manual

MicroPak Control UnitMicroPak Control Unit

MicroPak Control Unit

MicroPak Control UnitMicroPak Control Unit

tails.

, for more de-

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Operation

NOTENOTE

NOTE

NOTENOTE

> If alignment occurs, turning off the

power supply will not usually break the aligned metal particles. The paint located between the applicator and the point of first ground must be purged from the fluid passages before normal spray can resume.

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> Most paints and solvents, including those

listed in "Polar and Non-Polar Solvents Chart" in the "Maintenance" section, are toxic to a certain degree and flammable or combustible. Use them only in a well ventilated atmosphere. Use protective equipment as required in the Material Safety Data Sheet supplied with the substance.

Fluid Flow RateFluid Flow Rate

Fluid Flow Rate

Fluid Flow RateFluid Flow Rate

Fluid flow is adjusted through the robot PLC by varying the pilot pressure to the fluid regulator within the EFM or EFMD spray applicator. Fluid pressures from the circulating system may be as high as 300 psig.

Atomizing AirAtomizing Air

Atomizing Air

Atomizing AirAtomizing Air

Adjustments are made through the robot PLC or a manually adjustable air regulator. The lowest air pressure required to break up the paint should be used. Lower atomizing air pressures result in less overspray and increased transfer efficiency.

Fan AirFan Air

Fan Air

Fan AirFan Air

Adjusting the fan air increases or decreases the size of the spray pattern. Increasing pressure decreases pattern size. Pattern adjustment should be made to suit the size and shape of the object being painted. This adjustment is made through the robot PLC or a manually adjustable air regulator.

rigger Control Airrigger Control Air

rigger Control Air

rigger Control Airrigger Control Air

The EFM and EFMD applicators require a minimum of 70 psig trigger control air pressure to ensure proper operation of the applicator piston and air shuttle valves.

rigger Trigger T

rigger T

rigger Trigger T

The LECU5004 MicroPak Control Unit provides a means for the adjustment of the timing interval between air, fluid, and high voltage. When the applicator receives a trigger on signal from the robot PLC, the air solenoid valve actuates. At the same time the fluid solenoid valve timer is activated. After the timer times out, the fluid solenoid and the high voltage timer are activated. This timer delays the start of the high voltage until after both the air and fluid are activated.

Timing can be set in nine different timing sequences, from a minimum of zero to a maximum of 450 milliseconds. When the electrical signal from the robot PLC is removed, the timing operates in reverse. High voltage is shut off, fluid shuts off, and, finally, the air solenoid valve shuts off. See ITW Ransburg Service Manual

Control UnitControl Unit

Control Unit

Control UnitControl Unit

supply operation and control features.

imingiming

iming

imingiming

, MicroPak, MicroPak

, MicroPak

, MicroPak, MicroPak

, for additional information on power

> It has been observed when spraying

metallic paints that mottling (marble effect) can be reduced by increasing the fan air pressure slightly higher than the atomizing air.

AA-99-01.1

NOTENOTE

NOTE

NOTENOTE

1616

EFM(D) Solventborne Robotic Atomizers - Operation

Electrostatic VElectrostatic V

Electrostatic V

Electrostatic VElectrostatic V

Normally the voltage should be set to 90 kV at the power supply. Some conditions may dictate lower voltage settings. If Faraday cage areas are predominant on the item being painted, a lower voltage setting will aid in coating these areas.

Paints having high metallic flake content will sometimes align at high voltages. Metallic flakes, when aligned, become a direct electrical path to ground and will reduce tip voltage. This problem can be minimized by making sure that the paint is being sprayed from the applicator prior to turning the voltage on. In some cases, a reduction in applied voltage may be the only way to reduce alignment.

oltageoltage

oltage

oltageoltage

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> If target distance is less than 4 inches, an

arc could occur.

1717

Figure 4: Simplified Air and Fluid Flow Passage LayoutFigure 4: Simplified Air and Fluid Flow Passage Layout

Figure 4: Simplified Air and Fluid Flow Passage Layout

Figure 4: Simplified Air and Fluid Flow Passage LayoutFigure 4: Simplified Air and Fluid Flow Passage Layout

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Operation

INTRINSIC SAFE WIRINGINTRINSIC SAFE WIRING

INTRINSIC SAFE WIRING

INTRINSIC SAFE WIRINGINTRINSIC SAFE WIRING

Wiring PracticesWiring Practices

Wiring Practices

Wiring PracticesWiring Practices

Instrinsically safe wiring must be separated from non-intrinsically safe wiring in order to prevent the transfer of unsafe levels of energy to the hazardous area. The following are a few recommended practices:

Safe AreaSafe Area

Safe Area

Safe AreaSafe Area

In the non-hazardous area, intrinsically safe and non-intrinsically safe wiring must be separated by one of the following methods:

1. Raceway or conduit

2. Grounded metal or insulated partition between the intrinsically safe and non-intrinsically safe wiring

NOTENOTE

NOTE

NOTENOTE

> These sections are to be used as

guidelines or recommendations only. For rules and more detailed practices, refer to National Electrical Code.

Hazardous AreaHazardous Area

Hazardous Area

Hazardous AreaHazardous Area

In the hazardous area, all intrinsically safe and non-intrinsically safe wiring must be separated by the same methods suggested for the safe area. However, the following requirements must also be followed:

1. In enclosures containing multiple intrinsically safe circuits, the terminals for connection must have a spacing of at least 6mm or a grounded or insulated partition between the circuits.

2. Devices like limit switches or pressure switches must not contain a non-intrinsically safe circuit in addition to an intrinsically safe circuit unless:

3. Airspace of at least 50mm (2 inches) between intrinsically safe and non-intrinsically safe wiring and the wires must be tied down to prevent loosening and shorting together.

The same methods are used for intrinsically safe and non-intrinsically safe terminals.

RequirementsRequirements

Requirements

RequirementsRequirements

Intrinsically safe wiring must be identified, preferably by color coding of light blue. If light blue is used on non-intrinsically safe wiring, the intrinsically safe wiring may be marked by other means such as tagging. This alternate means, however, must be visible after installation.

a. It is enclosed in a separate compartment, or

b. It is separated by 50mm spacing or contains

a grounded metal or insulated partition.

3. When conduit or raceway is utilized to enclose intrinsically safe wiring, it must be sealed or vented so not to transfer the hazardous atmosphere to a safe area.

AA-99-01.1

1818

EFM(D) Solventborne Robotic Atomizers - Maintenance

MAINTENANCEMAINTENANCE

MAINTENANCE

MAINTENANCEMAINTENANCE

Good maintenance is essential to safe and productive operation. Schedules should be established by the user, based on the following general information and observations of the initial production requirements. The ITW Ransburg maintenance and safety information should be made available to each operator.

Normal fire protection measures are necessary, including proper storage of paints and solvents and the proper disposal of waste. Ready access to appropriate fire extinguishing equipment is required. For details, consult the appropriate NFPA safety information, your local fire codes, local painting equipment standards. Reference OSHA, NFPA-33, and your insurance carrier's information for additional information.

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> An electrical discharge or spark may

create an electrical and/or fire hazard during maintenance. Do not clean or service the spray applicator with the power supply on. Verify that the power supply has been locked out and tagged out per OSHA.

ROUTINE MAINTENANCEROUTINE MAINTENANCE

ROUTINE MAINTENANCE

ROUTINE MAINTENANCEROUTINE MAINTENANCE SCHEDULESCHEDULE

SCHEDULE

SCHEDULESCHEDULE

Follow these maintenance steps to extend the life of the applicator and ensure efficient operation:

Several Times DailySeveral Times Daily

Several Times Daily

Several Times DailySeveral Times Daily

1. Turn the LECU5004 MicroPak Control Unit OFFOFF

OFF!

OFFOFF

2. Inspect the fluid nozzle and electrode wire for paint accumulation. Clean as frequently as necessary. (See "Procedures" nance" section.)

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> Take precautions to see that skin is not

punctured by sharp electrode.

Daily (Or at Shift Start)Daily (Or at Shift Start)

Daily (Or at Shift Start)

Daily (Or at Shift Start)Daily (Or at Shift Start)

1. Turn the LECU5004 MicroPak Control Unit OFFOFF

OFF and:

OFFOFF

in the "Mainte-

> Unexpected robot movement can be

hazardous. Do not adjust or repair the spray applicator when the robot is operating or waiting to start. The robot must be locked out and tagged out per OSHA.

> Solvents used for equipment flushing must

have flash point ratings equal to or greater than the flash point rating of the coating material. Solvents used for general cleaning must have flash point ratings higher than 100

1919

°F (37.8°C).

• Check within 20 feet of the point of operation (of the applicator) and remove or ground ALLALL

ALL loose or ungrounded containers.

ALLALL

• Inspect workholders for accumulated coating materials (remove such accumulations if present)

• Check that the nozzle assembly is clean and undamaged.

• Straighten the applicator electrode if necessary.

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

> Do not bend the applicator electrode while

wiping. Never immerse the applicator in solvents. This will cause damage to the electrical components.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

2. Turn the LECU5004 MicroPak Control Unit ONON

ON! Energize high voltage.

ONON

Shut-Down (Or at Shift End)Shut-Down (Or at Shift End)

Shut-Down (Or at Shift End)

Shut-Down (Or at Shift End)Shut-Down (Or at Shift End)

1. Turn the LECU5004 MicroPak Control Unit OFF.

2. Flush the lines and allow the solvent to remain in the lines. See "Procedures" in the "Maintenance" section.

1. Turn the LECU5004 MicroPak Control Unit OFF.

2. Flush the lines and allow the solvent to remain in the lines. See "Procedures" section.

3. Wipe the applicator and robot wrist with a cloth and a suitable, clean non-polar solvent.

WeeklyWeekly

Weekly

WeeklyWeekly

1. Check the entire system for damage, leaks and paint accumulation.

2. Clean the atomizer assembly.

in the "Maintenance"

2. Turn off the solvent supply, actuate paint pushout air at color changer and trigger the applicator. Allow all of the fluid to drain from the spray applicator fluid passages.

3. Clean the exterior surfaces of the spray gun with a solvent soaked rag. As long as the gun is intact, a ing, however, after cleaning, wipe off all surfaces with a residue on the applicator's surface. See "Polar and Non-Polar Solvents" below regarding proper solvent selection.

4. Remove piston cap [1]. Removing the piston cap releases tension on all internal spray head components. Remove spring retainer [2] and piston spring [3], which are loose after removing the piston cap.

5. Remove the air cap retainer [21] and air cap [20]. Soak in a non-polar solvent if necessary. If paint remains in the air cap holes, clean with a toothpick or similar soft wood object. Air caps are best cleaned in an ultrasonic cleaner.

polarpolar

polar solvent may be used for all clean-

polarpolar

nonpolarnonpolar

nonpolar solvent to reduce conductive

nonpolarnonpolar

3. Conduct a current output test. See "Procedures"

in the "Maintenance" section.

PROCEDURESPROCEDURES

PROCEDURES

PROCEDURESPROCEDURES

Gun Cleaning/ServiceGun Cleaning/Service

Gun Cleaning/Service

Gun Cleaning/ServiceGun Cleaning/Service

(See Figure 5)(See Figure 5)

(See Figure 5)

(See Figure 5)(See Figure 5)

1. Flush the paint supply line and the applicator paint passages using a solvent which is compatible with the material being sprayed. Continue to flush until all traces of paint are gone.

POLAR AND NON-POLAR SOLPOLAR AND NON-POLAR SOL

POLAR AND NON-POLAR SOL

POLAR AND NON-POLAR SOLPOLAR AND NON-POLAR SOL

Nonconductive (non-polar)Nonconductive (non-polar)

Nonconductive (non-polar)

Nonconductive (non-polar)Nonconductive (non-polar)

Amyl Acetate

Methyl Amyl Acetate

Toluene

Xylene

High Flash Naptha

Mineral Spirits

Moderately ConductiveModerately Conductive

Moderately Conductive

Moderately ConductiveModerately Conductive

Methyl Isobutyl Ketone

Ethyl Acetate

Methyl Ethyl Ketone

Butyl Carbitol

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

> Never attempt to clean the air cap holes

with a wire or other metal object. Doing so may damage the air cap, resulting in distortion of the spray pattern.

VENTSVENTS

VENTS

VENTSVENTS

Extremely Conductive (polar)Extremely Conductive (polar)

Extremely Conductive (polar)

Extremely Conductive (polar)Extremely Conductive (polar)

Methanol

Carbitol

Diacetone

Butyl Alcohol

Acetone

Butyl Cellosolve

AA-99-01.1

2020

EFM(D) Solventborne Robotic Atomizers - Maintenance

6. Remove the air cap clip [19] and fluid tip [18]. Clean using a non-polar solvent.

7. Tightly grip the plastic needle [16] and unscrew counter-clockwise to remove the front needle assembly. A short piece of H-2339 tubing (1/4 " OD x 0.175" ID) pressed over the front needle will assist in unscrewing the assembly. If required, use needle nose pliers with masking tape or duct tape. Carefully clean with a non-polar solvent. Replace any parts that show signs of wear or damage.

8. Remove fluid nozzle [15] by unscrewing counterclockwise. Inspect o-ring [11] and all passages for build up or damage. Clean or replace as necessary. Reinsert o-ring into applicator barrel and reinstall fluid nozzle. Torque fluid nozzle to 25 lbs•in.

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

12. Apply a thin film of petroleum jelly to piston spring [3]. Install piston spring and spring retainer [2] back into the rear of the spray head assembly.

13. Screw piston cap [1] back on.

Current Output TCurrent Output T

Current Output T

Current Output TCurrent Output T

1. Turn the control unit power

2. Flush applicator with non-conductive solvent.

3. Activate high voltage and slowly approach the applicator electrode with ground hook or wire.

4. Monitor the current output on LECU-5004. Current should rise as ground approaches. At approximately 80 microamperes, the LECU5004 will begin limiting current. If ground approaches the applicator quickly, an overcurrent fault should occur. The come on.

OVERCURRENTOVERCURRENT

OVERCURRENT indicator should

OVERCURRENTOVERCURRENT

estest

est

estest

ONON

ON.

ONON

> If using needle nose pliers to unscrew the

front needle, be very careful. Do not grip on the tapered sealing surface. If the pliers slip, they could damage the tapered sealing surface of the needle.

NOTENOTE

NOTE

NOTENOTE

> There should be a small gap between

the fluid nozzle and the applicator barrel after tightening.

9. After cleaning, insert the electrode assembly back into the spray head assembly. Apply Loctite #222, low strength (purple) thread-locker, to the threads of the electrode assembly [16] before reassembly.

10. Screw fluid tip [18] back into place. Hand tighten first, then with a small wrench, tighten an additional 30 degrees.

SERVICESERVICE

SERVICE

SERVICESERVICE

Because we want to provide our users with the most up-to-date technology possible, we are constantly seeking to improve products. If a change in product configuration occurs after it is on the market, we will implement that technology in future production and, if practical, make it available to current users. The following service information is based on standard specifications and procedures for this product. If you find some minor deviations between this information and your equipment because of design or manufacturing changes, contact your ITW Ransburg representative to resolve the difference.

11. Replace air cap clip [19], air cap [20], and air cap retainer [21].

2121

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> An electrical discharge or spark may create

an electrical and/or fire hazard during maintenance. Do not service the spray applicator with the power supply on. Verify that the power supply on/off switch has been turned off.

> Unexpected robot movement can be haz-

ardous. Do not adjust or repair the spray applicator when the robot is operating or waiting to start. The robot must be locked out and tagged out per OSHA prior to removing the applicator from the robot manifold assembly.

Before performing any work on the spray applicator, always flush the fluid passages and blow dry with pushout air, and wipe the spray applicator clean. Refer to "Applicator Cleaning", earlier in the "Maintenance" section, for instructions on how to properly clean the spray applicator. Depressurize all fluid and air pressures before removing the applicator from its manifold. Always work in a clear, clean space to minimize parts loss and damage.

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

> As the spray head is removed from the

valve manifold assembly, a certain amount of residual fluid may be present. Care must be taken not to allow this fluid to drain into the high voltage terminal rings or air passages.

SPRASPRA

SPRA

SPRASPRA

Fluid TFluid T

Fluid T

Fluid TFluid T Needle ReplacementNeedle Replacement

Needle Replacement

Needle ReplacementNeedle Replacement

HEAD ASSEMBL HEAD ASSEMBL

HEAD ASSEMBL

HEAD ASSEMBL HEAD ASSEMBL

ip, Nozzle, and Frontip, Nozzle, and Front

ip, Nozzle, and Front

ip, Nozzle, and Frontip, Nozzle, and Front

NOTENOTE

NOTE

NOTENOTE

> In any disassembly or reassembly

procedure involving o-rings, care must be taken not to lose them. O-rings (gray color) are very expensive; always reuse them unless they are damaged.

> Disassemble spray head only enough

to remove and replace defective parts. For instance, if only replacing the front needle it is not necessary to remove the fluid nozzle.

NOTENOTE

NOTE

NOTENOTE

> At assembly, apply a small amount of

dielectric grease to grooves in spray head and valve manifold to reduce high voltage breakdown. Excessive grease will not allow Spray Head [1] to seat fully against Applicator Housing Assembly [2]. (See Figure 6b.)

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> Eye protection should be worn while

servicing applicator.

AA-99-01.1

2222

EFM(D) Solventborne Robotic Atomizers - Maintenance

Figure 5: Spray Head RemovalFigure 5: Spray Head Removal

Figure 5: Spray Head Removal

Figure 5: Spray Head RemovalFigure 5: Spray Head Removal

7647976479

76479

7647976479

Item #Item #

Item #

Item #Item #

SPRA SPRA

SPRA

SPRA SPRA

Part #Part #

Part #

Part #Part #

1 EMF-13 Piston Cap 1 2 EMF-22 Retainer Spring 1 3 RME-36 Piston Spring 1 4 RME-66 Piston Nut 1 5 RME-69 Piston 1 6 SST-7714 Piston Seal 1 8 76096-00 Piston Rod Assembly 1 9 76094-00 N eedl e Sec tion , Rear 1 10 76497-00 Applicator Barrel Assembly, Resistive, EFM 1 11 SSG-8149 O-Ring, Solvent Resistant 1 12 RME-38 Seal Spring 1 13 EMF-7 Seal Washer 1 14 RME-32 Seal 1 15 EMF-195 Fluid Nozzle, High Flow, Black W/Grove 1 16 70430-00 Electrode Assembly 1 17 EMF-192 Air Cap Locator 1 18 76132-02 Fluid Tip, EMF Gun, .055" Dia. Orifice 1 19 EMF-10 Air Cap Clip 1 20 76131-00 Air Cap 1 21 EFX-8 Air Cap Retainer 1

HEAD ASSEMBL HEAD ASSEMBL

HEAD ASSEMBL

HEAD ASSEMBL HEAD ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 5) (Figure 5)

(Figure 5)

(Figure 5) (Figure 5)

QtyQty

Qty

QtyQty

2323

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

Rear Needle ReplacementRear Needle Replacement

Rear Needle Replacement

Rear Needle ReplacementRear Needle Replacement

(See Figure 5)(See Figure 5)

(See Figure 5)

(See Figure 5)(See Figure 5)

1. Remove the air cap, fluid tip and the fluid nozzle as described in Steps 1 through 8 of the "Fluid Tip, Nozzle, and Front Needle Replacement" in the "Maintenance" section.

2. Remove metal rear needle [9], piston rod [8], piston seal [6], piston [5], and piston nut [4] assemblyassembly

assembly. Pull the assembly out from the rear of

assemblyassembly the spray head.

3. Piston [5] and piston seal [6] can be removed from the piston rod by unscrewing piston nut [4]. If replacing piston seal [6], press flat side of seal down onto piston. Apply a thin film of petroleum

jelly to outside of seal.

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

as anas an

as an

as anas an

> Fluid seal [14], seal washer [13], and seal

spring [12], will come free at this point. Place hand over end as not to drop parts.

6. Place seal spring [12] over the rear needle in the front end of the spray head. Hold the spray head upward as the spring will want to fall out.

7. Still holding the spray head upward, place oring [11] into its seat and seal washer [13] and fluid seal [14] onto the rear needle. The tapered end of the fluid seal should be pointed toward the front of the applicator.

8. Reassemble fluid nozzle [15] by pushing the nozzle into the spray head until the threads engage. Screw the nozzle into the spray head. Torque to 23-25 lbs•in. Plastic threads damage easily; do not over-tighten. Note the front flange of the fluid nozzle will not seat flush against the spray head.

9. Apply Loctite #222 Low Strength (purple) Threadlocker into the threads of plastic front needle [16] before assembling onto the rear needle. Be sure that the rear needle assembly is pushed all the way forward before threading on front needle.

NOTENOTE

NOTE

NOTENOTE

> Damage will occur to the piston seal

if removed. If removed, replace piston seal.

> Do not remove the metal rear needle

from the rod unless it is damaged and must be replaced.

4. Inspect metal rear needle [9] for excessive wear. If wear is observed (longitudinal grooves or a noticeable reduction in diameter), replace the needle. Whenever replacing rear needle section, you must also replace the seal [14] at the same time. Upon reassembly, apply Loctite Locquip Primer Grade T #747-56 and Loctite #290 Medium Strength (green) to the end of rear needle and ID of piston rod [8] before assembling into piston rod.

5. Place the rear needle assembly back into the spray head. Push on the piston until the assembly is firmly seated in the spray head.

10. Reassemble fluid tip [18]. Hand tighten first; then with a small wrench turn an additional 30 degrees. Place air cap clip [19] into groove in the fluid tip.

11. Reassemble air cap [20] and air cap retainer [21]. Do not let air cap rotate while loosening or tightening.

12. Apply a thin film of petroleum jelly to piston spring [3]. Install piston spring, and spring retainer [2]. Screw piston cap [1] back on.

13. Lubricate all of the o-rings on the underside of the spray head with petroleum jelly, and apply a thin coat of dielectric grease EPS-4109 (syringe) to the grooves of the spray head and the valve manifold before reassembly.

14. Refer to Figure 6b and replace spray head assembly [1] back onto applicator housing assembly [2]. Screw four socket head cap screws [5] back into place. Do not overtighten nylon screws, as they can break.

AA-99-01.1

2424

EFM(D) Solventborne Robotic Atomizers - Maintenance

FLUID REGULAFLUID REGULA

FLUID REGULA

FLUID REGULAFLUID REGULA OR DUMPOR DUMP

OR DUMP

OR DUMPOR DUMP

(See Figure 6a)(See Figure 6a)

(See Figure 6a)

(See Figure 6a)(See Figure 6a)

1. Remove all pressures, both air and fluid from the line leading to the spray applicator.

2. Purge all fluid from the applicator prior to performing any service.

3. Remove dump cap [15] or regulator cap [9]. Use EMF-445 Cap Tool for dump cap removal, EMF-438 Cap Tool for regulator cap removal, provided in the tool kit.

> Once regulator cap [9] or dump cap

[15] is removed, diaphragm support [8 or 14] will be loose and may fall out.

V V

ALAL

V V

ALAL

NOTENOTE

NOTE

NOTENOTE

VEVE

OROR

7. Inspect poppet seat assembly [2] for wear. If wear or damage is evident, replace. Replace both poppet and seat at the same time because they are a matched set. Inspect o-ring for damage, replace as necessary, Part Number SSG-8172.

8. Reassemble the fluid regulator by inserting the spring, poppet and seat [1 and 2] back into the valve manifold housing. Be sure to lube o-ring before trying to insert back into manifold. Secure the poppet/seat assembly by screwing the seat retainer [4] into the valve manifold housing until a torque of 8-10 lbs•in is obtained.

NOTENOTE

NOTE

NOTENOTE

> When replacing the poppet seat or the

regulator/dump cap, be cautious so that the plastic threads are not stripped by cross threading.

4. Remove diaphragm support [8 or 14] and carefully remove elastomeric diaphragm [6 or 13]. Use a small screwdriver blade and pry loose one edge and lift it out.

5. Inspect the diaphragm for wear or damage. Pay particular attention to the air side, since this is a Buna-N elastomer and can be damaged by solvent contact. Replace if necessary.

6. Use the poppet seat tool provided, 76382-00, to unscrew the poppet seat retainer. The tungsten carbide poppet seat may come out now because of the spring force trying to push it out. If it does not come out on its own, insert seat extraction tool, 76385-00, into hole in seat retainer. Tighten tool in hole and pull seat retainer out.

NOTENOTE

NOTE

NOTENOTE

9. When placing the diaphragm [6 or 13], remove the screw [16] that holds both halves together. Inspect o-ring for damage. To reassemble, make sure that the Teflon side is toward the lower support [5 or 10]. Reinstall screw and tighten. Be careful not to over tighten. If the diaphragm is inserted wrong, damage will occur. Push the diaphragm assembly down in valve body.

10. Place diaphragm support [8 or 14] back into the housing, with the "hump" side up.

11. Tighten the regulator cap [9] to 125-135 lbs•in using the EMF-438 Cap Tool. Tighten the regulator cap [9] by hand at first; then use the cap tool. Tighten the dump cap [15] to 50-65 lbs•in using the EMF-445 Cap Tool.

2525

> Regulator cap and dump cap replace-

ment procedures are identical. They differ only in size.

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

Figure 6a: 2" Regulator AssemblyFigure 6a: 2" Regulator Assembly

Figure 6a: 2" Regulator Assembly

Figure 6a: 2" Regulator AssemblyFigure 6a: 2" Regulator Assembly

Figure 6b: 1" Dump AssemblyFigure 6b: 1" Dump Assembly

Figure 6b: 1" Dump Assembly

Figure 6b: 1" Dump AssemblyFigure 6b: 1" Dump Assembly

FLUIDFLUID

FLUID

FLUIDFLUID

Item #Item #

Item #

Item #Item #

REGULA REGULA

REGULA

REGULA REGULA

Part #Part #

Part #

Part #Part #

1 74161-00 Spring, Compression 2 2 74160-00 Needle and Seat Assembly 2 3 SSG-8172 O-Ring, Solvent Resistant 3 4 76369-00 Retainer, Seat 2 5 76407-00 Support, Lower, Diaphragm, 2.00" 1 6 76378-00 Diaphragm, 2.00" 1 7 76406-00 Support, Upper, Diaphragm, 2.00" 1 8 76405-00 Spacer, Diaphragm, Support, 2.00" 1 9 76404-00 Regulator Cap, 2.00" 1 10 76370-00 Support, Lower, Diaphragm, 1.00" 1 11 SSG-8128 O-Ring, Solvent Resistant 1 12 76371-00 Support, Upper, Diaphragm, 1.00" 1 13 76377-00 Diaphragm, 1.00" 1 14 76375-00 Spacer, Diaphragm, Support, 1.00" 1 15 76376-00 Regulator Cap, 1.00" 1 16 76374-08C Screw, PHMS, #4-40 x .25" Long, Stainless Steel 2

OR ASSEMBLOR ASSEMBL

OR ASSEMBL

OR ASSEMBLOR ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figures 6a & 6b) (Figures 6a & 6b)

(Figures 6a & 6b)

(Figures 6a & 6b) (Figures 6a & 6b)

QtyQty

Qty

QtyQty

AA-99-01.1

2626

EFM(D) Solventborne Robotic Atomizers - Maintenance

REMOVING APPLICAREMOVING APPLICA

REMOVING APPLICA

REMOVING APPLICAREMOVING APPLICA FROM THE ROBOTFROM THE ROBOT

FROM THE ROBOT

FROM THE ROBOTFROM THE ROBOT MANIFOLD ASSEMBLMANIFOLD ASSEMBL

MANIFOLD ASSEMBL

MANIFOLD ASSEMBLMANIFOLD ASSEMBL

(See Figure 7)(See Figure 7)

(See Figure 7)

(See Figure 7)(See Figure 7)

Any time service is required within the applicator shroud, the applicator must be removed from the robot manifold assembly. After the applicator is removed from the robot manifold, always move to a clear, clean work area to remove the applicator shroud and begin servicing.

1. Purge all fluid from the system and blow lines dry with pushout air before the applicator is removed.

OROR

2. All pressures must be removed, both air and fluid, before removing the applicator. Fluid pressure can be removed by actuating the applicator trigger with the paint regulator open.

3. Remove the applicator from the robot manifold assembly by unscrewing six socket head cap screws [7]. The screws are retained in the mounting flange and only need to be unscrewed far enough to release the threads from the robot manifold.

W A R N I N GW A R N I N G

W A R N I N G

W A R N I N GW A R N I N G

> Eye protection should be worn while servic-

ing applicator.

76480 EFM APPLICA76480 EFM APPLICA

76480 EFM APPLICA

76480 EFM APPLICA76480 EFM APPLICA

Item #Item #

Item #

2727

Item #Item #

1 76479-00 Spray Head Assembly, Resistive, EFM 1 2 76481-00 Applicator Housing Assembly, Single, 60 Degree 1 3 EMF0600-02 Shroud, ITW Logo, EFM 1 4 7554-08 O-Ring, #2-011, Fluorocarbon, Viton 4 5 SSF-3125 Screw, SHCS, 5/16-18 x .75" Long, Nylon 4 6 EMF-97 Locating Pin 3 7 EMF-204 Socket Head Cap Screw, Captive 6 8 76554-00 Flange, Mounting Ring 1

Part #Part #

Part #

Part #Part #

Figure 7: Applicator Removal from Robot ManifoldFigure 7: Applicator Removal from Robot Manifold

Figure 7: Applicator Removal from Robot Manifold

Figure 7: Applicator Removal from Robot ManifoldFigure 7: Applicator Removal from Robot Manifold

OR ASSEMBLOR ASSEMBL

OR ASSEMBL

OR ASSEMBLOR ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 7) (Figure 7)

(Figure 7)

(Figure 7) (Figure 7)

QtyQty

Qty

QtyQty

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

AIR CARAIR CAR

AIR CAR

AIR CARAIR CAR

See Figures 6b, 7, 12, 15, andSee Figures 6b, 7, 12, 15, and

See Figures 6b, 7, 12, 15, and

See Figures 6b, 7, 12, 15, andSee Figures 6b, 7, 12, 15, and

16)16)

16)

16)16)

1. Referring to Figure 6b, remove flange [8] from the applicator shroud by loosening three slotted dog style set screws [6].

2. To remove applicator shroud [3], pick up the applicator assembly, place the two locating pins projecting from the applicator manifold plate onto a rigid surface. Grasp the shroud in both hands and firmly push downward. The shroud will slide off of the valve manifold assembly.

3. Referring to Figure 16, remove three metal socket head cap screws [11] and o-rings [12] holding applicator manifold plate assembly [5] to tie rods [3 and 7].

> Press against locating pins only. Pressing

against fluid fittings could cause damage.

TRIDGE VTRIDGE V

TRIDGE V

TRIDGE VTRIDGE V

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

ALAL

VESVES

VES

VESVES

9. Referring to Figure 7, check valve piston [2] for free movement and the four o-rings for damage or wear. One of the o-rings [5] is located on the valve piston within the assembly. Use two screwdrivers, engaged into the slots on both ends of the assembly, to disassemble. Replace any damaged o-rings.

NOTENOTE

NOTE

NOTENOTE

> When applying Loctite, use very

sparingly. Apply one small drop to first thread of [2], then carefully assemble. Do not get any Loctite on ID of [1] or OD of [2], Figure 7. Cartridge valve may malfunction.

10. Apply Loctite Primer T-602 “Locquip” #747-56 and Loctite #222 Medium Strength, (purple) to the threads of piston [2] before reassembly. Allow assembly to set (with piston end down) for at least 3 hours prior to use. Apply a thin film of petroleum jelly to all o-rings [4, 5 and 6] before reassembly. Apply petroleum jelly to the inner surface of both ends of spool valve body [1] before reassembly.

4. Remove nylon socket head cap screw [10] holding L-shaped bracket [6] to the valve cover assembly, and set aside. Remove two screws [9] holding the bracket to short tie rod [7] and set aside.

5. Referring to Figure 12, disconnect air atomization tube [6] and fan air tube [8] from air fittings [3] (see Figure 15) on either edge of the valve cover assembly.

6. Remove two air fittings [3] (see Figure 15).

7. Remove three small metal socket head cap screws [6] (see Figure 15). This enables valve cover assembly [2] (see Figure 15) to be removed.

8. Referring to Figure 15, thread a #8-32 screw into the threaded hole at the center of valve piston. Pull screw, enabling the cartridge valve assembly [16] to come out.

11. Referring to Figure 15, reassemble cartridge valve [16]. Lubricate bore of valve manifold with a thin film of petroleum jelly. Insert cartridge valve back into valve manifold housing [1].

12. Examine valve cover o-rings [20 and 21] for any damage. Replace is necessary.

13. Apply a thin film of petroleum jelly to o-rings [20 and 21] before reassembling.

14. Use three small metal socket head cap screws [6] to attach valve cover assembly [2] back to valve manifold housing [1].

15. Replace two air fittings [3] using care not to damage the plastic threads.

AA-99-01.1

2828

EFM(D) Solventborne Robotic Atomizers - Maintenance

16. Reconnect two air supply tubes [6 and 8] (Figure 12), making sure that both ferrules [25 and 26] (Figure 15) are in place.

17. Referring to Figure 16, replace L-shaped bracket [6] and short tie rod [7]. Replace two screws [9] through bracket into short tie rod.

18. Attach manifold plate [5] back into three tie rods using metal socket head cap screws [11] and o-rings [12].

19. Referring to Figure 6b, replace applicator shroud [3] and flange [8]. Push shroud on as far as possible by hand. Align tab on shroud with notch in applicator body. Use upside down applicator flange to assist in pushing shroud until shroud tab is fully engaged. Replace flange [8] on bottom of applicator and retighten the three slotted dog style set screws [6].

20. Vasoline all manifold o-rings. The applicator is now ready to be remounted to the robot manifold assembly.

NOTENOTE

NOTE

NOTENOTE

> While holding the EFM applicator with

the spray head pointed down and away, the fluid solenoid is on the right and the air solenoid is on the left.

3. Using a standard screwdriver, gently pry off the top plastic cap of the solenoid. Slide the lower plastic shroud of the solenoid upward until the solenoid's positioning holes are revealed. Using a small spanner wrench or Allen wrench, loosen the solenoid from its mounting to the manifold plate.

4. To reassemble, reverse the procedure of Step

C A U T I O NC A U T I O N

C A U T I O N

C A U T I O NC A U T I O N

> Make sure the solenoid's wire terminal

remains confined to the inside area of the manifold plate.

NOTENOTE

NOTE

NOTENOTE

> Do not over-tighten air fitting [3].

Over-tightening will cause the part to break in half.

SOLENOID TRIGGERSOLENOID TRIGGER

SOLENOID TRIGGER

SOLENOID TRIGGERSOLENOID TRIGGER VV

ALAL

VESVES

VES

VESVES

in the

(Refer to Figure 12)(Refer to Figure 12)

(Refer to Figure 12)

(Refer to Figure 12)(Refer to Figure 12)

1. To access the two solenoid trigger valves, follow Steps 1 through 3 under "Removing Gun from the Robot Manifold Assembly" "Maintenance" section.

2. Remove two wire connector [3] from the solenoid to be replaced. Observe that a black wire and a red wire connect to the right hand valve (fluid solenoid), and a white wire and a green wire connect to the left hand valve (air solenoid).

> Some slight force may be required to

properly seat the top plastic cap onto the solenoid. Tapping with the handle end of a screwdriver or light use of a dead-blow hammer is sufficient.

5. Replace wire connectors [3]. connector (white & green) into air solenoid and plug long wire connector (black & red) into fluid solenoid.

6. Refer to Figure 6b and reinstall shroud [3] and flange [8]. Remount the applicator to the robot manifold. Make sure that all o-rings are in place.

Plug short wire

2929

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

CARCAR

CAR

CARCAR

Item #Item #

Item #

Item #Item #

1 EMF-65 Spool Valve Body 1 2 EMF-64 Piston, Spool Valve 1 3 EMF-63 Poppet, Spool Valve 1 4 SSG-8149 O-Ring, Solvent Resistant 2 5 SSG-8137 O-Ring, Solvent Resistant 1 6 SSG-8127 O-Ring, Solvent Resistant 1

AA-99-01.1

TRIDGE VTRIDGE V

TRIDGE V

TRIDGE VTRIDGE V

Part #Part #

Part #

Part #Part #

ALAL

Figure 8: Air Cartridge Valve ServicingFigure 8: Air Cartridge Valve Servicing

Figure 8: Air Cartridge Valve Servicing

Figure 8: Air Cartridge Valve ServicingFigure 8: Air Cartridge Valve Servicing

VEVE

ASSEMBL ASSEMBL

ASSEMBL

VEVE

ASSEMBL ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 8) (Figure 8)

(Figure 8)

(Figure 8) (Figure 8)

QtyQty

Qty

QtyQty

3030

EFM(D) Solventborne Robotic Atomizers - Maintenance

LECU5004 MICROPLECU5004 MICROP

LECU5004 MICROP

LECU5004 MICROPLECU5004 MICROP CONTROL UNITCONTROL UNIT

CONTROL UNIT

CONTROL UNITCONTROL UNIT

MicroPak Control Unit Service ManualMicroPak Control Unit Service Manual

See

MicroPak Control Unit Service Manual

MicroPak Control Unit Service ManualMicroPak Control Unit Service Manual

for service information.

76494-XXX ROBOT76494-XXX ROBOT

76494-XXX ROBOT

76494-XXX ROBOT76494-XXX ROBOT MANIFOLD ASSEMBLMANIFOLD ASSEMBL

MANIFOLD ASSEMBL

MANIFOLD ASSEMBLMANIFOLD ASSEMBL

The 76494-XXX Robot Manifold Assembly is mounted to the robot wrist and includes two low voltage power cables and the fluid/pneumatic tubing required to operate the EFM applicator. This manifold assembly utilizes swivel fitting fluid and dump lines that eliminate hose breakage due to twisting. The fluid and dump lines can quickly be removed from the manifold by backing out the radially mounted spring loaded retaining pins.

This manifold assembly is designed to mount directly to a GMF P150 robot wrist. When mounting to an ABB robot is desired, an EMFD-54 adaptor plate is required. This adaptor plate will move the face of the manifold plate out 1.250 inches from the robot wrist. EMFD-54-1 (2.250" thick) and EMFD54-2 (3.250" thick) adaptor plates are also available if required.

ACCESSORIESACCESSORIES

ACCESSORIES

ACCESSORIESACCESSORIES

Accessories for the EFM and EFMD Solventborne Spray Applicators include:

Misc. Intrinsic Safe Barrier 75777-XX Applicator Covers EMF-430-1 Test Air Cap, with Gauges EMF-176 Electrode and Air Cap Protectors 76381-XX Tool Kit Misc. Shunts Misc. Dump Plugs 9410-01 Plug Nut 76740-XX O-Ring Kit

AKAK

INTRINSIC SAFE BARRIERINTRINSIC SAFE BARRIER

INTRINSIC SAFE BARRIER

INTRINSIC SAFE BARRIERINTRINSIC SAFE BARRIER AND HARDWAND HARDW

AND HARDW

AND HARDWAND HARDW

Part #Part #

Part #

Part #Part #

76741-00 Barrier, Intrinsic Safe, Dual Channel 76761-01 Ground Bar, Support Bracket 76761-02 Ground Bar, Solid Bus Bar 76761-03 Ground Bar, Clamp Screw 76762-00 Label, Intrinsic Safe Wiring, Blue 76760-00 Rail, DIN Mounting, 35mm TR-SSEH-382 End Anchor, 35mm DIN

75777 APPLICA75777 APPLICA

75777 APPLICA

75777 APPLICA75777 APPLICA

Part #Part #

Part #

Part #Part #

75777-01 Single Head Applicator 75777-02 Dual Head Applicator 75777-03 Robot Wrist Flange

EMF-430-1 TEMF-430-1 T

EMF-430-1 T

EMF-430-1 TEMF-430-1 T

The EMF-430-1, Test Air Cap, is designed for use with a Test Station or while the applicator is connected to the robot or reciprocator. The test air cap is comprised of two air pressure gauges, pressure gauge stand, special 76131 air cap, and all required tubing and fittings.

The air cap has two tapped holes for small barbed tube fittings. The fittings are located so that the gauges connected to them will measure the actual cap pressure of the atomization and pattern air.

Using this test cap will assure uniform atomization and pattern quality, regardless of air supply tube lengths from one applicator to another.

EMF-176 Electrode andEMF-176 Electrode and

EMF-176 Electrode and

EMF-176 Electrode andEMF-176 Electrode and Air Cap ProtectorAir Cap Protector

Air Cap Protector

Air Cap ProtectorAir Cap Protector

The EMF-176 is a plastic cylinder that fits over the air cap retainer. The protector keeps the electrode and other spray head parts from being damaged during booth cleaning and at other times when the spray applicator is not in use.

AREARE

ARE

AREARE

DescriptionDescription

Description

DescriptionDescription

OR COVERSOR COVERS

OR COVERS

OR COVERSOR COVERS

DescriptionDescription

Description

DescriptionDescription

est Air Capest Air Cap

est Air Cap

est Air Capest Air Cap

3131

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

76381 T76381 T

76381 T

76381 T76381 T

Provided with each applicator is a tool kit to aid in the disassembly and assembly of the applicator during servicing. The contents of the tool kit differs depending on which applicator is to be serviced. The following is a breakdown of the two tool kits offered.

7638176381

76381

7638176381 (For Dual Head Applicators)(For Dual Head Applicators)

(For Dual Head Applicators)

(For Dual Head Applicators)(For Dual Head Applicators)

Part #Part #

Part #

Part #Part #

76382-00 Tool, Seat Retainer 76385-00 Tool, Seat Extraction EMF-445 Tool, 1" Cap EMF-438 Tool, 2" Cap SSH-9023 Tool, 3/16" Hex Ball Driver 75777-03 Cover, Robot Wrist Flange 75777-02 Cover, Dual Head Applicator

ool Kitool Kit

ool Kit

ool Kitool Kit

-01 TOOL KIT-01 TOOL KIT

-01 TOOL KIT

-01 TOOL KIT-01 TOOL KIT

DescriptionDescription

Description

DescriptionDescription

7638176381

76381

7638176381 (For Single Head Applicators)(For Single Head Applicators)

(For Single Head Applicators)

(For Single Head Applicators)(For Single Head Applicators)

Part #Part #

Part #

Part #Part #

76382-00 Tool, Seat Retainer 76385-00 Tool, Seat Extraction EMF-438 Tool, 2" Cap SSH-9023 Tool, 3/16" Hex Ball Driver 75777-03 Cover, Robot Wrist Flange 75777-01 Cover, Single Head Applicator

-02 TOOL KIT-02 TOOL KIT

-02 TOOL KIT

-02 TOOL KIT-02 TOOL KIT

DescriptionDescription

Description

DescriptionDescription

7638276382

76382

7638276382

7638576385

76385

7638576385

SSH-9023SSH-9023

SSH-9023

SSH-9023SSH-9023

EMF-445EMF-445

EMF-445

EMF-445EMF-445

EMF-438EMF-438

EMF-438

EMF-438EMF-438

AA-99-01.1

Figure 9: 76381 Tool KitFigure 9: 76381 Tool Kit

Figure 9: 76381 Tool Kit

Figure 9: 76381 Tool KitFigure 9: 76381 Tool Kit

3232

EFM(D) Solventborne Robotic Atomizers - Maintenance

Misc. ShuntsMisc. Shunts

Misc. Shunts

Misc. ShuntsMisc. Shunts

77109-00 Regulator Shunt, EFM 77107-01 Regulator Shunt, EFMD-90° 77107-02 Regulator Shunt, EFMD-60°

These shunts are used to bypass the regulators in the applicator.

Misc. Dump PlugsMisc. Dump Plugs

Misc. Dump Plugs

Misc. Dump PlugsMisc. Dump Plugs

EMF-98 Front Plug EMF-99 Rear Plug SSG-8161 O-Ring

These dump plugs are used to block the dump ports in the spray heads when the dump feature is not desired.

76740 O-RING KIT 76740 O-RING KIT

76740 O-RING KIT

76740 O-RING KIT 76740 O-RING KIT

(Figure 10)(Figure 10)

(Figure 10)

(Figure 10)(Figure 10)

9410-01 Plug Nut9410-01 Plug Nut

9410-01 Plug Nut

9410-01 Plug Nut9410-01 Plug Nut

The 9410-01, Plug Nut, is used in conjunction with the dump plugs to keep paint from going out the dump lines. This plugs the dump port on the valve manifold.

76740 O-Ring Kit76740 O-Ring Kit

76740 O-Ring Kit

76740 O-Ring Kit76740 O-Ring Kit

This kit is used to convert the EFM/EFMD applicators to a 100% solvent resistant o-ring applicator.

76740-0176740-01

76740-01

76740-0176740-01

Item #Item #

Item #

Item #Item #

1 76630-007 O-Ring, Solvent Resistant 2 2 2 SSG-8127 O-Ring, Solvent Resistant 2 3 3 SSG-8163 O-Ring, Solvent Resistant 5 6 4 SSG-8134 O-Ring, Solvent Resistant 6 10 5 SSG-8137 O-Ring, Solvent Resistant 2 2 6 SSG-8136 O-Ring, Solvent Resistant 2 4 7 SSG-8172 O-Ring, Solvent Resistant 1 1 8 SSG-8165 O-Ring, Solvent Resistant 2 2 9 SSG-8149 O-Ring, Solvent Resistant 1 1 10 SSG-8159 O-Ring, Solvent Resistant 2 2 11 SSG-8150 O-Ring, Solvent Resistant 1 1 12 SSG-8151 O-Ring, Solvent Resistant 1 2 13 SSG-8155 O-Ring, Solvent Resistant 1 1

Part #Part #

Part #

Part #Part #

DescriptionDescription

Description

DescriptionDescription

(Single Head)(Single Head)

(Single Head)

(Single Head)(Single Head)

QtyQty

Qty

QtyQty

(Dual Head)(Dual Head)

(Dual Head)

(Dual Head)(Dual Head)

76740-0276740-02

76740-02

76740-0276740-02

QtyQty

Qty

QtyQty

3333

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Maintenance

Electrostatic Systems

AA-99-01.1

Figure 10: Solvent Resistant O-Ring KitFigure 10: Solvent Resistant O-Ring Kit

Figure 10: Solvent Resistant O-Ring Kit

Figure 10: Solvent Resistant O-Ring KitFigure 10: Solvent Resistant O-Ring Kit

3434

EFM(D) Solventborne Robotic Atomizers - Parts Identification

ARAR

TS IDENTIFICATS IDENTIFICA

TS IDENTIFICA

TS IDENTIFICATS IDENTIFICA

TIONTION

TION

TIONTION

3535

Figure 11: 76479 Spray Head AssemblyFigure 11: 76479 Spray Head Assembly

Figure 11: 76479 Spray Head Assembly

Figure 11: 76479 Spray Head AssemblyFigure 11: 76479 Spray Head Assembly

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

7647976479

76479

7647976479

Item #Item #

Item #

Item #Item #

SPRA SPRA

SPRA

SPRA SPRA

Part #Part #

Part #

Part #Part #

1 EMF-13 Piston Cap 1 2 EMF-22 Retainer Spring 1 3 RME-36 Piston Spring 1 4 RME-66 Piston Nut 1 5 RME-69 Piston 1 6 SST-7714 Piston Seal 1 7 7554-05 O-Ring, Fluorocarbon, Viton 1 8 76096-00 Piston Rod Assembly 1 9 76094-00 Needle Section, Rear 1 10 76497-00 Gun Barrel Assembly, Resistive, EFM 1 11 SSG-8149 O-Ring, Solvent Resistant 1 12 RME-38 Seal Spring 1 13 EMF-7 Seal Washer 1 14 RME-32 Seal 1 15 EMF-195 Fluid Nozzle, High Flow, Black W/Groove 1 16 70430-00 Electrode Assembly 1 17 EMF-192 Air Cap Locator 1 18 76132-02 Fluid Tip, EMF Gun, .055" Dia. Orifice 1 19 EMF-10 Air Cap Clip 1 20 76131-00 Air Cap 1 21 EFX-8 Air Cap Retainer 1 22 7554-10 O-Ring, Fluorocarbon, Viton 1 23 LSOR0005-08 O-Ring, Teflon Encapsulated 1 24 7554-06 O-Ring, Fluorocarbon, Viton 1

HEAD ASSEMBL HEAD ASSEMBL

HEAD ASSEMBL

HEAD ASSEMBL HEAD ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 1 (Figure 1

(Figure 1

(Figure 1 (Figure 1

1)1)

QtyQty

Qty

QtyQty

AA-99-01.1

3636

EFM(D) Solventborne Robotic Atomizers - Parts Identification

3737

Figure 14: 76490 Applicator Manifold Plate AssemblyFigure 14: 76490 Applicator Manifold Plate Assembly

Figure 14: 76490 Applicator Manifold Plate Assembly

Figure 14: 76490 Applicator Manifold Plate AssemblyFigure 14: 76490 Applicator Manifold Plate Assembly

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76490 APPLICA76490 APPLICA

76490 APPLICA

76490 APPLICA76490 APPLICA (Figure 12)(Figure 12)

(Figure 12)

(Figure 12)(Figure 12)

Item #Item #

Item #

Item #Item #

1 76533-00 Plate, Manifold, EFM Applicator 1 2 76491-00 Wiring Harness, Cascade, Adapter, EFM 1 3 76492-00 Wiring Harness, Intrinsic Solenoids, Adapter 1 4 76538-00 Solenoid Valve Assembly 2 5 76534-00 Fitting, Paint, EFM 2 6 EMF-103 Air Atomization Tube "H", Formed 1 7 SSP-5010 Tubing, 5/16" OD x 3/16" ID 1 8 EMF-102 Fan Air Tube "E", Formed 1 9 EMF-6 Paint Coil Tube "F", Formed 1 10 A10014-01 Plug, Threaded, #10-32 UNF, Nylon 1 11 7554-06 O-Ring, Fluorocarbon, Viton 4 12 7554-08 O-Ring, Fluorocarbon, Viton 2 13 7554-12 O-Ring, Fluorocarbon, Viton 1 14 7554-11 O-Ring, Fluorocarbon, Viton 1 15 LSOR0005-07 O-Ring, Teflon Encapsulated 1 16 SSG-8162 O-Ring, Solvent Resistant 2 17 EMF-172 Fitting, Modified, 3/8" OD Tubing, Press-In 2 18 75699-01 Tube Fitting, Barb, 1/16" ID Tube 4 19 SSF-2052 Screw, Set, 10-24 x 3/8" Long, Nylon Tip 2 20 21132-027 Pin, Roll, 3/16" x 1.00" Long, Steel 2 21 70591-06 Nut, Fitting 2 22 70606-06 Ferrule, Back, 5/16", Stainless Steel 2 23 70607-06 Ferrule, Front, 5/16", Stainless Steel 2

Part #Part #

Part #

Part #Part #

OR MANIFOLD PLAOR MANIFOLD PLA

OR MANIFOLD PLA

OR MANIFOLD PLAOR MANIFOLD PLA

DescriptionDescription

Description

DescriptionDescription

TE ASSEMBLTE ASSEMBL

TE ASSEMBL

TE ASSEMBLTE ASSEMBL

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

TS LISTTS LIST

QtyQty

Qty

QtyQty

AA-99-01.1

3838

EFM(D) Solventborne Robotic Atomizers - Parts Identification

3939

Figure 13a: 76494 Manifold Assembly (Sheet 1 of 2)Figure 13a: 76494 Manifold Assembly (Sheet 1 of 2)

Figure 13a: 76494 Manifold Assembly (Sheet 1 of 2)

Figure 13a: 76494 Manifold Assembly (Sheet 1 of 2)Figure 13a: 76494 Manifold Assembly (Sheet 1 of 2)

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

AA-99-01.1

Figure 13b: 76494 Manifold Assembly (Sheet 2 of 2)Figure 13b: 76494 Manifold Assembly (Sheet 2 of 2)

Figure 13b: 76494 Manifold Assembly (Sheet 2 of 2)

Figure 13b: 76494 Manifold Assembly (Sheet 2 of 2)Figure 13b: 76494 Manifold Assembly (Sheet 2 of 2)

4040

EFM(D) Solventborne Robotic Atomizers - Parts Identification

7649476494

76494

7649476494

Item #Item #

Item #

Item #Item #

MANIFOLD ASSEMBL MANIFOLD ASSEMBL

MANIFOLD ASSEMBL

MANIFOLD ASSEMBL MANIFOLD ASSEMBL

Part #Part #

Part #

Part #Part #

1 76560-01 Plate, Manifold, EMF Applicator, P150 Robot Arm 1 2 EMFD-428-1 Fitting, Cartridge Check Valve 1 3 EMF-82-1 Fitting, Air Pilot 3 4 76574-00 Fitting, Modified, 3/8" OD Tubing, 1/4" NPT 2 5 76583-01 Screw, Retaining, Elec. Connector, 1.144" 1 6 76583-02 Screw, Retaining, Elec. Connector, 1.435" 1 7 SSP-5013 Tubing, 3/8" OD x .040" Wall, 250 PSI, Paraflex 29" 8 SSP-7512 Union, Reducing, 1/2" x 3/8" Tubing 2 9 A10008-01 Bearing, Ball, Miniature, Flanged 2 10 A10008-02 Bearing, Ball, Miniature, Flanged 2 11 SSG-8134 O-Ring, Solvent Resistant 2 12 75706-01 Retaining Pin, Body Short 1 13 75706-02 Retaining Pin, Body Long 1 14 A10306-01 Retaining Pin Assembly, Spring Loaded 2 15 75673-02 Fitting, Ferrule 2 16 75687-00 Nut, Ferrule, Fluid/Dump Lines 2 17 SSG-8127 O-Ring, Solvent Resistant 2 18 9704-07 Tubing, 1/2" OD x 3/8" ID, Poly-Flo, White 19 SSP-5014 Tubing, 3/16" OD x .025" Wall, 250 PSI, Paraflex C*C*

C * See Chart Paint Fitting 1

C*C* D*D*

D * See Chart Dump Fitting 1

D*D* E*E*

E * See Chart Paint Line Fluid Hose

E*E* F*F*

F * See Chart Dump Line Fluid Hose

F*F* G*G*

G* See Chart Wiring Harness, Intrinsic Solenoid Valves 1

G*G* H*H*

H * See Chart Wiring Harness, Cascade 1

H*H*

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figures 13a & 13b) (Figures 13a & 13b)

(Figures 13a & 13b)

(Figures 13a & 13b) (Figures 13a & 13b)

QtyQty

Qty

QtyQty

L*L*

L*L* L*L*

L*L*

L*L* L*L*

L*L*

* See "Parts List Reference Table".

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

Apply 7969-05, Loctite thread locker (blue) to threads prior to assembly.

Apply 7969-10, Loctite thread sealer (white) to threads prior to assembly.

Apply thread lubricant (i.e., tube lube) to threads of fitting prior to assembly.

After connecting 3/8" OD lines to 1/2" OD lines with reducing union, wrap unions with SS-9816 (black electrical tape) to prevent union tube nuts from coming loose.

Torque retaining screws to 1.50-4.0 lbs•in.

Align slot in plugs with slot in manifold plate.

BULLET BULLET

BULLET

BULLET BULLET

DEFINITION T DEFINITION T

DEFINITION T

DEFINITION T DEFINITION T

ABLE (Figures 13a & 13b)ABLE (Figures 13a & 13b)

ABLE (Figures 13a & 13b)

ABLE (Figures 13a & 13b)ABLE (Figures 13a & 13b)

4141

AA-99-01.1

LengthLength

Length

16 Feet

25 Feet

CascadeCascade

Cascade

HarnessHarness

Harness

76496-16

76496-25

I.S. WiringI.S. Wiring

I.S. Wiring

Harness Harness

Harness

76495-16

76495-25

EFM(D) Solventborne Robotic Atomizers - Parts Identification

50 Feet

16 Feet

25 Feet

50 Feet

16 Feet

25 Feet

50 Feet

16 Feet

25 Feet

50 Feet

16 Feet

25 Feet

50 Feet

76496-50

76496-16

76496-25

76496-50

76496-16

76496-25

76496-50

76496-16

76496-25

76496-50

76496-16

76496-25

76496-50

76495-50

76495-16

76495-25

76495-50

76495-16

76495-25

76495-50

76495-16

76495-25

76495-50

76495-16

76495-25

76495-50

72313-00

74178-01

74178-02

72313-01

Dump LineDump Line

Fluid HoseFluid Hose

Dump Line

Fluid Hose

Paint LinePaint Line

Fluid HoseFluid Hose

Paint Line

Fluid Hose

72313-00

74178-01

74178-02

DumpDump

Dump

FittingFitting

Fitting

75705-02

75705-01

75705-02

ABLE (Figures 13a and 13b)ABLE (Figures 13a and 13b)

ABLE (Figures 13a and 13b)

PaintPaint

Paint

FittingFitting

Fitting

75705-02

75705-01

1/4"

75705-01

1/4"

3/16"

DumpDump

Dump

Hose IDHose ID

Hose ID

REFERENCE T REFERENCE T

REFERENCE T

3/16"

75705-02

3/16"

72313-01

75705-01

1/4"

72313-01

74178-01

72313-01

74178-02

75705-01

75705-02

1/4"

74178-01

74178-02

75705-01

75705-02

1/4"

TS LISTTS LIST

TS LIST ARAR

ARAR

* P* P

* P

AA-99-01.1

PaintPaint

Paint

Hose IDHose ID

Hose ID

Part #Part #

Part #

3/16"

76494-16A

76494-25A

76494-50A

1/4"

76494-16B

76494-25B

76494-50B

3/16"

76494-16C

76494-25C

76494-50C

1/4"

76494-16D

76494-25D

76494-50D

3/16"

76494-16E

76494-25E

76494-50E

4242

EFM(D) Solventborne Robotic Atomizers - Parts Identification

4343

Figure 14: 76480 EFM Applicator Assembly (Single 60Figure 14: 76480 EFM Applicator Assembly (Single 60

Figure 14: 76480 EFM Applicator Assembly (Single 60°

Figure 14: 76480 EFM Applicator Assembly (Single 60Figure 14: 76480 EFM Applicator Assembly (Single 60

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76480 EFM APPLICA76480 EFM APPLICA

76480 EFM APPLICA

76480 EFM APPLICA76480 EFM APPLICA

Item #Item #

Item #

Item #Item #

1 76479-00 Spray Head Assembly, Resistive, EFM 1 2 76481-00 Applicator Housing Assembly, Single, 60 Degree 1 3 EMF0600-02 Shroud, ITW Logo, EFM 1 4 7554-08 O-Ring, Fluorocarbon, Viton 4 5 SSF-3125 Screw, SHCS, 5/16-18 x .75" Long, Nylon 4 6 EMF-97 Locating Pin 3 7 EMF-204 Socket Head Cap Screw, Captive 6 8 76554-00 Flange, Mounting Ring 1

Part #Part #

Part #

Part #Part #

OR ASSEMBLOR ASSEMBL

OR ASSEMBL

OR ASSEMBLOR ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 14) (Figure 14)

(Figure 14)

(Figure 14) (Figure 14)

QtyQty

Qty

QtyQty

AA-99-01.1

4444

EFM(D) Solventborne Robotic Atomizers - Parts Identification

4545

Figure 15: 76366 Valve Manifold Assembly (Single 60Figure 15: 76366 Valve Manifold Assembly (Single 60

Figure 15: 76366 Valve Manifold Assembly (Single 60°

Figure 15: 76366 Valve Manifold Assembly (Single 60Figure 15: 76366 Valve Manifold Assembly (Single 60

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

7636676366

76366

7636676366

Item #Item #

Item #

Item #Item #

V V

ALAL

V V

1 76367-00 Manifold, Applicator Body, Single, 60 Degree 1 2 EMF-406 Valve Cover Assembly 1 3 EMF-20 Air Fitting 2 4 SSP-6076 Tube Fitting, Nylon, 5/16"T 2 5 75699-01 Tube Fitting, Barb, 1/16" ID Tube 4 6 SSF-3129 Screw, SHCS, 6-32 x 1.00" Long, Steel, Black 3 7 74161-00 Spring, Compression 2 8 74160-00 Needle and Seat Assembly 2 9 76369-00 Retainer, Seat 2 10 76407-00 Support, Lower, Diaphragm, 2.00" 2 11 76406-00 Support, Upper, Diaphragm, 2.00" 2 12 76404-00 Cap, Regulator, EMF, 2.00" 2 13 76405-00 Diaphragm Support, EMF, 2.00" 2 14 76374-08C Screw, PHMS, #4-40 x .25" Long, Stainless Steel 2 15 76378-00 Diaphragm, 2.00" 2 16 EMF-413 Air Cartridge Valve Assembly 2 17 7554-09 O-Ring, Fluorocarbon, Viton 2 18 SSP-7816 Nut, Nylon, 3/8"T 2 19 SSG-8172 O-Ring, Solvent Resistant 4 20 7554-05 O-Ring, Fluorocarbon, Viton 1 21 7554-33 O-Ring, Fluorocarbon, Viton 2 22 LSOR0005-06 O-Ring, Teflon Encapsulated 1 23 SSG-8136 O-Ring, Solvent Resistant 2 24 76379-00 Spring, High Voltage Contact 1 25 SSP-9011 Ferrule, Front, 3/8"T, Nylon 2 26 SSP-9012 Ferrule, Back, 3/8"T, Nylon 2

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

VE MANIFOLD ASSEMBL

ALAL

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

Part #Part #

Part #

Part #Part #

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 15) (Figure 15)

(Figure 15)

(Figure 15) (Figure 15)

QtyQty

Qty

QtyQty

AA-99-01.1

4646

EFM(D) Solventborne Robotic Atomizers - Parts Identification

4747

Figure 16: 76481 Applicator Housing Assembly (Single 60Figure 16: 76481 Applicator Housing Assembly (Single 60

Figure 16: 76481 Applicator Housing Assembly (Single 60°

Figure 16: 76481 Applicator Housing Assembly (Single 60Figure 16: 76481 Applicator Housing Assembly (Single 60

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76481 APPLICA76481 APPLICA

76481 APPLICA

76481 APPLICA76481 APPLICA

Item #Item #

Item #

Item #Item #

1 76366-00 Valve Manifold Assembly, Single, 60 Degree Head 1 2 75933-00 Cascade Assembly, HP404 1 3 76530-00 Tie Rod, Long 2 4 76529-00 Bracket, Cascade Mounting 1 5 76490-00 Manifold Plate Assembly, EMF 1 6 EMF-72 Bracket, Tie Rod Mounting 1 7 EMF-74 Tie Rod, Short 1 8 H-2382 1/8 O.D. Polyurethane Tube 2 9 SSF-3134 Screw, SHCS, 10-24 x .75" Long, Nylon 2 10 SSF-3135 Screw, SHCS, 1/4-20 x .5" Long, Nylon 1 11 SS-7942-CD Screw, SHCS, 1/4-20 x 1" Long, Steel 3 12 13076-10 O-Ring, Teflon 3 13 75702-05 Washer, Flat, #10, Nylon 2 14 LSMM0067-32 Stud, Threaded, 3/8-16 2

** P** P

ARAR

** P

** P** P

ARAR

59972-00, dielectric grease, spread a small amount evenly in each groove of both parts.

Part #Part #

Part #

Part #Part #

TS LISTTS LIST

TS LIST

TS LISTTS LIST

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

OR HOUSING ASSEMBL

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

DescriptionDescription

Description

DescriptionDescription

BULLET BULLET

BULLET

BULLET BULLET

DEFINITION T DEFINITION T

DEFINITION T

DEFINITION T DEFINITION T

- P - P

ARAR

- P

- P - P

ABLE (Figure 16)ABLE (Figure 16)

ABLE (Figure 16)

ABLE (Figure 16)ABLE (Figure 16)

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 16) (Figure 16)

(Figure 16)

(Figure 16) (Figure 16)

QtyQty

Qty

QtyQty

TUBE FUNCTIONS (Figure 16)TUBE FUNCTIONS (Figure 16)

TUBE FUNCTIONS (Figure 16)

TUBE FUNCTIONS (Figure 16)TUBE FUNCTIONS (Figure 16)

Tube IDTube ID

Tube ID

Tube IDTube ID

Tube "A"

Tube "B"

Tube "C"

Tube "D"

Tube "E"

Tube "F"

Tube "G"

Tube "H"

Part No.Part No.

Part No.

Part No.Part No.

H-2382

EMF-103

EMF-102

SSP-5010

EMF-6

LengthLength

Length

LengthLength

-----

4-1/2"

-----

Routing InstructionsRouting Instructions

Routing Instructions

Routing InstructionsRouting Instructions

Route thru Paint Coil

Install with Smaller Tapered End Towards Rear of Applicator

DescriptionDescription

Description

DescriptionDescription

Fluid Trigger

Air Trigger

Fluid Regulator Pilot

Dump Regulator Pilot

Atomizer Air Supply

Fan Air Supply

Dump Line

Paint Line

AA-99-01.1

4848

EFM(D) Solventborne Robotic Atomizers - Parts Identification

Electrostatic Systems

4949

Figure 17: 76482 EFM Applicator Assembly (Single 90Figure 17: 76482 EFM Applicator Assembly (Single 90

Figure 17: 76482 EFM Applicator Assembly (Single 90°

Figure 17: 76482 EFM Applicator Assembly (Single 90Figure 17: 76482 EFM Applicator Assembly (Single 90

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76482 EFM APPLICA76482 EFM APPLICA

76482 EFM APPLICA

76482 EFM APPLICA76482 EFM APPLICA

Item #Item #

Item #

Item #Item #

1 76479-00 Spray Head Assembly, Resistive, EFM 1 2 76483-00 Applicator Housing Assembly, Single, 90 Degree 1 3 EMF0600-02 Shroud, ITW Logo, EFM 1 4 7554-08 O-Ring, Fluorocarbon, Viton 4 5 SSF-3125 Screw, SHCS, 5/16-18 x .75" Long, Nylon 4 6 EMF-97 Screw, Locating Pin, Ring 3 7 EMF-204 Socket Head Cap Screw, Captive 6 8 76554-00 Flange, Mounting Ring 1

Part #Part #

Part #

Part #Part #

OR ASSEMBLOR ASSEMBL

OR ASSEMBL

OR ASSEMBLOR ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 17) (Figure 17)

(Figure 17)

(Figure 17) (Figure 17)

QtyQty

Qty

QtyQty

AA-99-01.1

5050

EFM(D) Solventborne Robotic Atomizers - Parts Identification

5151

Figure 18: 76484 Valve Manifold Assembly (Single 90Figure 18: 76484 Valve Manifold Assembly (Single 90

Figure 18: 76484 Valve Manifold Assembly (Single 90°

Figure 18: 76484 Valve Manifold Assembly (Single 90Figure 18: 76484 Valve Manifold Assembly (Single 90

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

7648476484

76484

7648476484

Item #Item #

Item #

Item #Item #

V V

ALAL

V V

1 76528-00 Applicator Valve Body, Single, 90 Degree Head 1 2 EMF-406 Valve Cover Assembly 1 3 EMF-20 Air Fitting 2 4 SSP-6076 Tube Fitting, Nylon, 5/16"T 2 5 75699-01 Tube Fitting, Nylon, Barb, 1/16" ID Tube 4 6 SSF-3129 Screw, SHCS, 6-32 x 1.00" Long, Steel, Black 3 7 74161-00 Spring, Compression 2 8 74160-00 Needle and Seat Assembly 2 9 76369-00 Retainer, Seat 2 10 76407-00 Support, Lower, Diaphragm, 2.00" 2 11 76406-00 Support, Upper, Diaphragm, 2.00" 2 12 76404-00 Cap, Regulator, 2.00" 2 13 76405-00 Spacer, Diaphragm Support, 2.00" 2 14 76374-08C Screw, PHMS, #4-40 x .25" Long, Stainless Steel 2 15 76378-00 Diaphragm, 2.00" 2 16 EMF-413 Air Cartridge Valve Assembly 2 17 7554-09 O-Ring, Fluorocarbon, Viton 2 18 SSP-7816 Nut, Nylon, 3/8"T 2 19 SSG-8172 O-Ring, Solvent Resistant 4 20 7554-05 O-Ring, Fluorocarbon, Viton 1 21 7554-33 O-Ring, Fluorocarbon, Viton 2 22 LSOR0005-06 O-Ring, Teflon Encapsulated 1 23 SSG-8136 O-Ring, Solvent Resistant 2 24 EMF-119 Spring, High Voltage Contact 1 25 SSP-9011 Ferrule, Front, 3/8"T, Nylon 2 26 SSP-9012 Ferrule, Back, 3/8"T, Nylon 2

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

VE MANIFOLD ASSEMBL

ALAL

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

Part #Part #

Part #

Part #Part #

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 18) (Figure 18)

(Figure 18)

(Figure 18) (Figure 18)

QtyQty

Qty

QtyQty

AA-99-01.1

5252

EFM(D) Solventborne Robotic Atomizers - Parts Identification

5353

Figure 19: 76483 Applicator Housing Assembly (Single 90Figure 19: 76483 Applicator Housing Assembly (Single 90

Figure 19: 76483 Applicator Housing Assembly (Single 90°

Figure 19: 76483 Applicator Housing Assembly (Single 90Figure 19: 76483 Applicator Housing Assembly (Single 90

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76483 APPLICA76483 APPLICA

76483 APPLICA

76483 APPLICA76483 APPLICA

Item #Item #

Item #

Item #Item #

1 76484-00 Valve Manifold Assembly, Single, 90 Head 1 2 75933-00 Cascade Assembly, HP404 1 3 76530-00 Tie Rod, Long 2 4 76529-00 Bracket, Cascade Mounting 1 5 76490-00 Manifold Plate Assembly, EFM 1 6 EMF-72 Bracket, Tie Rod Mounting 1 7 EMF-74 Tie Rod, Short 1 8 H-2382 1/8" OD Polyurethane Tube 2 9 SSF-3134 Screw, SHCS, 10-24 x .75" Long, Nylon 2 10 SSF-3135 Screw, SHCS, 1/4-20 x .5" Long, Nylon 1 11 SS-7942-CD Screw, SHCS, 1/4-20 x 1" Long, Steel 3 12 13076-10 O-Ring, Teflon 3 13 75702-05 Washer, Flat, #10, Nylon 2 14 LSMM0067-32 Stud, Threaded, 3/8-16 2

** P** P

ARAR

** P

** P** P

ARAR

59972-00, dielectric grease, spread a small amount evenly in each groove of both parts.

Part #Part #

Part #

Part #Part #

TS LISTTS LIST

TS LIST

TS LISTTS LIST

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

OR HOUSING ASSEMBL

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

DescriptionDescription

Description

DescriptionDescription

BULLET BULLET

BULLET

BULLET BULLET

DEFINITION T DEFINITION T

DEFINITION T

DEFINITION T DEFINITION T

- P - P

ARAR

- P

- P - P

ABLE (Figure 19)ABLE (Figure 19)

ABLE (Figure 19)

ABLE (Figure 19)ABLE (Figure 19)

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 19) (Figure 19)

(Figure 19)

(Figure 19) (Figure 19)

QtyQty

Qty

QtyQty

TUBE FUNCTIONS (TUBE FUNCTIONS (

TUBE FUNCTIONS (

TUBE FUNCTIONS (TUBE FUNCTIONS (

Tube IDTube ID

Tube ID

Tube IDTube ID

Tube "A"

Tube "B"

Tube "C"

Tube "D"

Tube "E"

Tube "F"

Tube "G"

Tube "H"

Part No.Part No.

Part No.

Part No.Part No.

H-2382

EMF-103

EMF-102

SSP-5010

EMF-6

LengthLength

Length

LengthLength

-----

4-1/2"

-----

Figure 19Figure 19

Figure 19

Figure 19Figure 19

Routing InstructionsRouting Instructions

Routing Instructions

Routing InstructionsRouting Instructions

Route thru Paint Coil

Install W/Smaller Tapered End Towards the Rear of Applicator

))

)

))

DescriptionDescription

Description

DescriptionDescription

Fluid Trigger

Air Trigger

Fluid Regulator Pilot

Dump Regulator Pilot

Atomizer Air Supply

Fan Air Supply

Dump Line

Paint Line

AA-99-01.1

5454

EFM(D) Solventborne Robotic Atomizers - Parts Identification

5555

Figure 20: 76485 EFM Applicator Assembly (Dual 60Figure 20: 76485 EFM Applicator Assembly (Dual 60

Figure 20: 76485 EFM Applicator Assembly (Dual 60°

Figure 20: 76485 EFM Applicator Assembly (Dual 60Figure 20: 76485 EFM Applicator Assembly (Dual 60

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76485 EFM APPLICA76485 EFM APPLICA

76485 EFM APPLICA

76485 EFM APPLICA76485 EFM APPLICA

Item #Item #

Item #

Item #Item #

1 76479-00 Spray Head Assembly, Resistive, EFM 2 2 76486-00 Applicator Housing Assembly, Dual, 60 Degree 1 3 EMF0600-02 Shroud, ITW Logo, EFM 1 4 7554-08 O-Ring, Fluorocarbon, Viton 8 5 SSF-3125 Screw, SHCS, 5/16-18 x .75" Long, Nylon 8 6 EMF-97 Screw, Locating Pin, Ring 3 7 EMF-204 Socket Head Cap Screw, Captive 6 8 76554-00 Flange, Mounting Ring 1

Part #Part #

Part #

Part #Part #

OR ASSEMBLOR ASSEMBL

OR ASSEMBL

OR ASSEMBLOR ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 20) (Figure 20)

(Figure 20)

(Figure 20) (Figure 20)

QtyQty

Qty

QtyQty

AA-99-01.1

5656

EFM(D) Solventborne Robotic Atomizers - Parts Identification

5757

Figure 21a: 76487 Valve Manifold Assembly (Dual 60Figure 21a: 76487 Valve Manifold Assembly (Dual 60

Figure 21a: 76487 Valve Manifold Assembly (Dual 60°

Figure 21a: 76487 Valve Manifold Assembly (Dual 60Figure 21a: 76487 Valve Manifold Assembly (Dual 60

) (Sheet 1 of 2)) (Sheet 1 of 2)

) (Sheet 1 of 2)

) (Sheet 1 of 2)) (Sheet 1 of 2)

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

AA-99-01.1

Figure 21b: 76487 Valve Manifold Assembly (Dual 60Figure 21b: 76487 Valve Manifold Assembly (Dual 60

Figure 21b: 76487 Valve Manifold Assembly (Dual 60°

Figure 21b: 76487 Valve Manifold Assembly (Dual 60Figure 21b: 76487 Valve Manifold Assembly (Dual 60

) (Sheet 2 of 2)) (Sheet 2 of 2)

) (Sheet 2 of 2)

) (Sheet 2 of 2)) (Sheet 2 of 2)

5858

EFM(D) Solventborne Robotic Atomizers - Parts Identification

7648776487

76487

7648776487 (Figures 21a & 21b)(Figures 21a & 21b)

(Figures 21a & 21b)

(Figures 21a & 21b)(Figures 21a & 21b)

Item #Item #

Item #

Item #Item #

V V

ALAL

V V

1 76545-00 Applicator Valve Body, Dual, 60 Heads 1 2 EMF-406 Valve Cover Assembly 1 3 EMF-20 Air Fitting 2 4 SSP-6076 Tube Fitting, Nylon, 5/16"T 2 5 75699-01 Tube Fitting, Barb, 1/16" ID Tube 5 6 SSF-3129 Screw, SHCS, 6-32 x 1.00" Long, Steel, Black 3 7 74161-00 Spring, Compression 2 8 74160-00 Needle and Seat Assembly 2 9 76369-00 Retainer, Seat 2 10 76370-00 Support, Lower, Diaphragm, 1.00" 1 11 76371-00 Support, Upper, Diaphragm, 1.00" 1 12 76404-00 Cap, Regulator, 2.00" 1 13 76405-00 Spacer, Diaphragm, Support, 2.00" 1 14 76374-08C Screw, PHMS, #4-40 x .25" Long, Stainless Steel 2 15 76378-00 Diaphragm, 2.00" 1 16 SSG-8172 O-Ring, Solvent Resistant 3 17 76376-00 Regulator Cap, 1.00" 1 18 76375-00 Spacer, Diaphragm, Support, 1.00" 1 19 ---- ---- -20 7554-09 O-Ring, Fluorocarbon, Viton 2 21 76377-00 Diaphragm, 1.00" 1 22 SSG-8128 O-Ring, Solvent Resistant 1 23 SSP-7816 Nut, Nylon, 3/8"T 2 24 7554-05 O-Ring, Fluorocarbon, Viton 1 25 7554-33 O-Ring, Fluorocarbon, Viton 2 26 LSOR0005-06 O-Ring, Teflon Encapsulated 1 27 SSG-8136 O-Ring, Solvent Resistant 4 28 EMFD-407 High Voltage Extension Assembly 1 29 EMF-413 Air Cartridge Valve Assembly 2 30 EMFD-9 Spring, H.V. Contact 2 31 76407-00 Support, Lower, Diaphragm, 2.00" 1 32 76406-00 Support, Upper, Diaphragm, 2.00" 1 33 SSP-9011 Ferrule, Front, 3/8"T, Nylon 2 34 SSP-9012 Ferrule, Back, 3/8"T, Nylon 2

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

VE MANIFOLD ASSEMBL

ALAL

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

Part #Part #

Part #

Part #Part #

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

QtyQty

Qty

QtyQty

5959

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

NOTESNOTES

NOTES

NOTESNOTES

AA-99-01.1

6060

EFM(D) Solventborne Robotic Atomizers - Parts Identification

6161

Figure 22: 76486 Applicator Housing Assembly (Dual 60Figure 22: 76486 Applicator Housing Assembly (Dual 60

Figure 22: 76486 Applicator Housing Assembly (Dual 60°

Figure 22: 76486 Applicator Housing Assembly (Dual 60Figure 22: 76486 Applicator Housing Assembly (Dual 60

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76486 APPLICA76486 APPLICA

76486 APPLICA

76486 APPLICA76486 APPLICA

Item #Item #

Item #

Item #Item #

1 76487-00 Valve Manifold Assembly, Dual, 60 Degree Head 1 2 75933-00 Cascade Assembly, HP404 1 3 76530-00 Tie Rod, Long 2 4 76529-00 Bracket, Cascade Mounting 1 5 76490-00 Manifold Plate Assembly, EFM 1 6 EMF-72 Bracket, Tie Rod Mounting 1 7 EMF-74 Tie Rod, Short 1 8 H-2382 1/8" OD Polyurethane Tube 29" 9 SSF-3134 Screw, SHCS, 10-24 x .75" Long, Nylon 2 10 SSF-3135 Screw, SHCS, 1/4-20 x .5" Long, Nylon 1 11 SS-7942-CD Screw, SHCS, 1/4-20 x 1" Long, Steel 3 12 13076-10 O-Ring, Teflon 3 13 75702-05 Washer, Flat, #10, Nylon 2 14 SSP-6814 Tee, Tube, 1/16" ID 1

TUBE FUNCTIONS (TUBE FUNCTIONS (

TUBE FUNCTIONS (

TUBE FUNCTIONS (TUBE FUNCTIONS (

Tube IDTube ID

Tube ID

Tube IDTube ID

Part #Part #

Part #

Part #Part #

Part No.Part No.

Part No.

Part No.Part No.

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

OR HOUSING ASSEMBL

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

DescriptionDescription

Description

DescriptionDescription

LengthLength

Length

LengthLength

Figure 22Figure 22

Figure 22

Figure 22Figure 22

Routing InstructionsRouting Instructions

Routing Instructions

Routing InstructionsRouting Instructions

))

)

))

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 22) (Figure 22)

(Figure 22)

(Figure 22) (Figure 22)

DescriptionDescription

Description

DescriptionDescription

QtyQty

Qty

QtyQty

Tube "A"

Tube "B"

Tube "C"

Tube "D"

Tube "E"

Tube "F"

Tube "G"

Tube "H"

H-2382

EMF-103

EMF-102

SSP-5010

EMF-6

5", 3", 3"

-----

4 1/2"

-----

Route thru Paint Coil

Install W/Smaller Tapered End Towards the Rear of Applicator

Fluid Trigger

Air Trigger

Fluid Regulator Pilot

Dump Regulator Pilot

Atomizer Air Supply

Fan Air Supply

Dump Line

Paint Line

AA-99-01.1

6262

EFM(D) Solventborne Robotic Atomizers - Parts Identification

6363

Figure 23a: 76488 EFM Applicator Assembly (Dual 90Figure 23a: 76488 EFM Applicator Assembly (Dual 90

Figure 23a: 76488 EFM Applicator Assembly (Dual 90°

Figure 23a: 76488 EFM Applicator Assembly (Dual 90Figure 23a: 76488 EFM Applicator Assembly (Dual 90

) (Sheet 1 of 2)) (Sheet 1 of 2)

) (Sheet 1 of 2)

) (Sheet 1 of 2)) (Sheet 1 of 2)

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

Figure 23b: 76488 EFM Applicator Assembly (Dual 90Figure 23b: 76488 EFM Applicator Assembly (Dual 90

Figure 23b: 76488 EFM Applicator Assembly (Dual 90°

Figure 23b: 76488 EFM Applicator Assembly (Dual 90Figure 23b: 76488 EFM Applicator Assembly (Dual 90

76488 EFM APPLICA76488 EFM APPLICA

76488 EFM APPLICA

76488 EFM APPLICA76488 EFM APPLICA (Figures 23a & 23b)(Figures 23a & 23b)

(Figures 23a & 23b)

(Figures 23a & 23b)(Figures 23a & 23b)

Item #Item #

Item #

Item #Item #

1 76479-00 Spray Head Assembly, Resistive, EFM 2

2 76489-00 Applicator Housing Assembly, Dual, 90 Degree 1 3 EMF0600-02 Shroud, ITW Logo, EFM 1 4 7554-08 O-Ring, Fluorocarbon, Viton 8 5 SSF-3125 Screw, SHCS, 5/16-18" x .75" Long, Nylon 8 6 EMF-97 Screw, Locating Pin, Ring 3 7 EMF-204 Socket Head Cap Screw, Captive 6 8 76554-00 Flange, Mounting Ring 1

Part #Part #

Part #

Part #Part #

OR ASSEMBLOR ASSEMBL

OR ASSEMBL

OR ASSEMBLOR ASSEMBL

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

) (Sheet 2 of 2)) (Sheet 2 of 2)

) (Sheet 2 of 2)

) (Sheet 2 of 2)) (Sheet 2 of 2)

TS LISTTS LIST

TS LIST

TS LISTTS LIST

QtyQty

Qty

QtyQty

AA-99-01.1

6464

EFM(D) Solventborne Robotic Atomizers - Parts Identification

6565

Figure 24a: 76368 Valve Manifold Assembly (Dual 90Figure 24a: 76368 Valve Manifold Assembly (Dual 90

Figure 24a: 76368 Valve Manifold Assembly (Dual 90°

Figure 24a: 76368 Valve Manifold Assembly (Dual 90Figure 24a: 76368 Valve Manifold Assembly (Dual 90

) (Sheet 1 of 2)) (Sheet 1 of 2)

) (Sheet 1 of 2)

) (Sheet 1 of 2)) (Sheet 1 of 2)

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

AA-99-01.1

Figure 24b: 76368 Valve Manifold Assembly (Dual 90Figure 24b: 76368 Valve Manifold Assembly (Dual 90

Figure 24b: 76368 Valve Manifold Assembly (Dual 90°

Figure 24b: 76368 Valve Manifold Assembly (Dual 90Figure 24b: 76368 Valve Manifold Assembly (Dual 90

) (Sheet 2 of 2)) (Sheet 2 of 2)

) (Sheet 2 of 2)

) (Sheet 2 of 2)) (Sheet 2 of 2)

6666

EFM(D) Solventborne Robotic Atomizers - Parts Identification

7636876368

76368

7636876368 (Figures 24a & 24b)(Figures 24a & 24b)

(Figures 24a & 24b)

(Figures 24a & 24b)(Figures 24a & 24b)

Item #Item #

Item #

Item #Item #

V V

ALAL

V V

1 76380-00 Applicator Valve Body, Dual, 90 Degree Heads 1

2 EMF-406 Valve Cover Assembly 1 3 EMF-20 Air Fitting 2 4 SSP-6076 Tube Fitting, Nylon, 5/16"T 2 5 75699-01 Tube Fitting, Barb, 1/16" ID Tube 5 6 SSF-3129 Screw, SHCS, 6-32 x 1.00" Long, Steel, Black 3 7 74161-00 Spring, Compression 2 8 74160-00 Needle and Seat Assembly 2 9 76369-00 Retainer, Seat 2 10 76370-00 Support, Lower, Diaphragm, 1.00" 1 11 76371-00 Support, Upper, Diaphragm, 1.00" 1 12 76404-00 Cap, Regulator, EMF, 2.00" 1 13 76405-00 Diaphragm Support, EMF, 2.00" 1 14 76374-08C Screw, PHMS, #4-40 x .25" Long, Stainless Steel 2 15 76378-00 Diaphragm, 2.00" 1 16 SSG-8172 O-Ring, Solvent Resistant 3 17 76376-00 Regulator Cap, 1.00" 1 18 76375-00 Spacer, Diaphragm, Support, 1.00" 1 19 ---- ---- -20 7554-09 O-Ring, Fluorocarbon, Viton 2 21 76377-00 Diaphragm, 1.00" 1 22 SSG-8128 O-Ring, Solvent Resistant 1 23 SSP-7816 Nut, Nylon, 3/8"T 2 24 7554-05 O-Ring, Fluorocarbon, Viton 1 25 7554-33 O-Ring, Fluorocarbon, Viton 2 26 LSOR0005-06 O-Ring, Teflon Encapsulated 1 27 SSG-8136 O-Ring, Solvent Resistant 4 28 EMFD-403 High Voltage Extension Assembly 1 29 EMF-413 Air Cartridge Valve Assembly 2 30 EMFD-9 Spring, High Voltage Contact 2 31 76407-00 Support, Lower, Diaphragm, 2.00" 1 32 76406-00 Support, Upper, Diaphragm, 2.00" 1 33 SSP-9011 Ferrule, Front, 3/8"T, Nylon 2 34 SSP-9012 Ferrule, Back, 3/8"T, Nylon 2

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

VE MANIFOLD ASSEMBL

ALAL

VE MANIFOLD ASSEMBLVE MANIFOLD ASSEMBL

Part #Part #

Part #

Part #Part #

DescriptionDescription

Description

DescriptionDescription

- P - P

- P

- P - P

ARAR

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

QtyQty

Qty

QtyQty

6767

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

NOTESNOTES

NOTES

NOTESNOTES

AA-99-01.1

6868

EFM(D) Solventborne Robotic Atomizers - Parts Identification

6969

Figure 25: 76489 Applicator Housing Assembly (Dual 90Figure 25: 76489 Applicator Housing Assembly (Dual 90

Figure 25: 76489 Applicator Housing Assembly (Dual 90°

Figure 25: 76489 Applicator Housing Assembly (Dual 90Figure 25: 76489 Applicator Housing Assembly (Dual 90

))

)

))

AA-99-01.1

EFM(D) Solventborne Robotic Atomizers - Parts Identification

76486 APPLICA76486 APPLICA

76486 APPLICA

76486 APPLICA76486 APPLICA

Item #Item #

Item #

Item #Item #

1 76368-00 Valve Manifold Assembly, Dual, 90 Degree Head 1 2 75933-00 Cascade Assembly, HP404 1 3 76530-00 Tie Rod, Long 2 4 76529-00 Bracket, Cascade Mounting 1 5 76490-00 Manifold Plate Assembly, EFM 1 6 EMF-72 Bracket, Tie Rod Mounting 1 7 EMF-74 Tie Rod, Short 1 8 H-2382 1/8" OD Polyurethane Tube 29" 9 SSF-3134 Screw, SHCS, 10-24 x .75" Long, Nylon 2 10 SSF-3135 Screw, SHCS, 1/4-20 x .5" Long, Nylon 1 11 SS-7942-CD Screw, SHCS, 1/4-20 x 1" Long, Steel 3 12 13076-10 O-Ring, Teflon 3 13 75702-05 Washer, Flat, #10, Nylon 2 14 SSP-6814 Tee, Tube, 1/16" ID 1

** P** P

ARAR

** P

** P** P

ARAR

59972-00, dielectric grease, spread a small amount evenly in each groove of both parts.

Part #Part #

Part #

Part #Part #

TS LISTTS LIST

TS LIST

TS LISTTS LIST

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

OR HOUSING ASSEMBL

OR HOUSING ASSEMBLOR HOUSING ASSEMBL

DescriptionDescription

Description

DescriptionDescription

BULLET BULLET

BULLET

BULLET BULLET

DEFINITION T DEFINITION T

DEFINITION T

DEFINITION T DEFINITION T

- P - P

ARAR

- P

- P - P

ABLE (Figure 25)ABLE (Figure 25)

ABLE (Figure 25)

ABLE (Figure 25)ABLE (Figure 25)

TS LISTTS LIST

TS LIST

ARAR

TS LISTTS LIST

(Figure 25) (Figure 25)

(Figure 25)

(Figure 25) (Figure 25)

QtyQty

Qty

QtyQty

TUBE FUNCTIONS (TUBE FUNCTIONS (

TUBE FUNCTIONS (

TUBE FUNCTIONS (TUBE FUNCTIONS (

Tube IDTube ID

Tube ID

Tube IDTube ID

Tube "A"

Tube "B"

Tube "C"

Tube "D"

Tube "E"

Tube "F"

Tube "G"

Tube "H"

Part No.Part No.

Part No.

Part No.Part No.

H-2382

EMF-103

EMF-102

SSP-5010

EMF-6

LengthLength

Length

LengthLength

5", 3", 3"

-----

4 1/2"

-----

Figure 25Figure 25

Figure 25

Figure 25Figure 25

Routing InstructionsRouting Instructions

Routing Instructions

Routing InstructionsRouting Instructions

Route thru Paint Coil

Install W/Smaller Tapered End Towards the Rear of Applicator

))

)

))

DescriptionDescription

Description

DescriptionDescription

Fluid Trigger

Air Trigger

Fluid Regulator Pilot

Dump Regulator Pilot

Atomizer Air Supply

Fan Air Supply

Dump Line

Paint Line

AA-99-01.1

7070

EFM(D) Solventborne Robotic Atomizers - Warranty Policies

ARRANTYARRANTY

ARRANTY

ARRANTYARRANTY

LIMITED WLIMITED W

LIMITED W

LIMITED WLIMITED W

ITW RansburgITW Ransburg

ITW Ransburg will replace or repair without

ITW RansburgITW Ransburg charge any part and/or equipment that fails within the specified time (see below) because of faulty workmanship or material, provided that the equipment has been used and maintained in accordance with ITW Ransburg’s written safety and operating instructions, and has been used under normal operating conditions. Normal wear items are excluded.

THE USE OF OTHER THAN ITW RANS-THE USE OF OTHER THAN ITW RANS-

THE USE OF OTHER THAN ITW RANS-

THE USE OF OTHER THAN ITW RANS-THE USE OF OTHER THAN ITW RANSBURG APPROVED PARTS VOIDS ALLBURG APPROVED PARTS VOIDS ALL

BURG APPROVED PARTS VOIDS ALL

BURG APPROVED PARTS VOIDS ALLBURG APPROVED PARTS VOIDS ALL WARRANTIES.WARRANTIES.

WARRANTIES.

WARRANTIES.WARRANTIES.

SPARE PARTS: One hundred and eighty (180) days from date of purchase, except for rebuilt parts (any part number ending in “R”) for which the warranty period is ninety (90) days.

ARRANTYARRANTY

ARRANTY

ARRANTYARRANTY

POLICIES POLICIES

POLICIES

POLICIES POLICIES

ITW RANSBURG’S ONLY OBLIGATIONITW RANSBURG’S ONLY OBLIGATION

ITW RANSBURG’S ONLY OBLIGATION

ITW RANSBURG’S ONLY OBLIGATIONITW RANSBURG’S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACEUNDER THIS WARRANTY IS TO REPLACE

UNDER THIS WARRANTY IS TO REPLACE

UNDER THIS WARRANTY IS TO REPLACEUNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSEPARTS THAT HAVE FAILED BECAUSE

PARTS THAT HAVE FAILED BECAUSE

PARTS THAT HAVE FAILED BECAUSEPARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATE-OF FAULTY WORKMANSHIP OR MATE-

OF FAULTY WORKMANSHIP OR MATE-

OF FAULTY WORKMANSHIP OR MATE-OF FAULTY WORKMANSHIP OR MATERIALS. THERE ARE NO IMPLIED WAR-RIALS. THERE ARE NO IMPLIED WAR-

RIALS. THERE ARE NO IMPLIED WAR-

RIALS. THERE ARE NO IMPLIED WAR-RIALS. THERE ARE NO IMPLIED WARRANTIES NOR WARRANTIES OF EITHERRANTIES NOR WARRANTIES OF EITHER

RANTIES NOR WARRANTIES OF EITHER

RANTIES NOR WARRANTIES OF EITHERRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR AMERCHANTABILITY OR FITNESS FOR A

MERCHANTABILITY OR FITNESS FOR A

MERCHANTABILITY OR FITNESS FOR AMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ITW RANS-PARTICULAR PURPOSE. ITW RANS-

PARTICULAR PURPOSE. ITW RANS-

PARTICULAR PURPOSE. ITW RANS-PARTICULAR PURPOSE. ITW RANSBURG ASSUMES NO LIABILITY FOR IN-BURG ASSUMES NO LIABILITY FOR IN-

BURG ASSUMES NO LIABILITY FOR IN-

BURG ASSUMES NO LIABILITY FOR IN-BURG ASSUMES NO LIABILITY FOR INJURY, DAMAGE TO PROPERTY OR FORJURY, DAMAGE TO PROPERTY OR FOR

JURY, DAMAGE TO PROPERTY OR FOR

JURY, DAMAGE TO PROPERTY OR FORJURY, DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSSCONSEQUENTIAL DAMAGES FOR LOSS

CONSEQUENTIAL DAMAGES FOR LOSS

CONSEQUENTIAL DAMAGES FOR LOSSCONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OROF GOODWILL OR PRODUCTION OR

OF GOODWILL OR PRODUCTION OR

OF GOODWILL OR PRODUCTION OROF GOODWILL OR PRODUCTION OR INCOME, WHICH RESULT FROM USE ORINCOME, WHICH RESULT FROM USE OR

INCOME, WHICH RESULT FROM USE OR

INCOME, WHICH RESULT FROM USE ORINCOME, WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PUR-MISUSE OF THE EQUIPMENT BY PUR-

MISUSE OF THE EQUIPMENT BY PUR-

MISUSE OF THE EQUIPMENT BY PUR-MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS.CHASER OR OTHERS.

CHASER OR OTHERS.

CHASER OR OTHERS.CHASER OR OTHERS.

EXCLUSIONS:EXCLUSIONS:

EXCLUSIONS:

EXCLUSIONS:EXCLUSIONS:

EQUIPMENT: When purchased as a complete unit, (i.e., guns, power supplies, control units, etc.), is one (1) year from date of purchase.

WRAPPING THE APPLICATOR IN PLAS-WRAPPING THE APPLICATOR IN PLAS-

WRAPPING THE APPLICATOR IN PLAS-

WRAPPING THE APPLICATOR IN PLAS-WRAPPING THE APPLICATOR IN PLASTIC, SHRINK-WRAP, ETC., WILL VOIDTIC, SHRINK-WRAP, ETC., WILL VOID

TIC, SHRINK-WRAP, ETC., WILL VOID

TIC, SHRINK-WRAP, ETC., WILL VOIDTIC, SHRINK-WRAP, ETC., WILL VOID THIS WARRANTY.THIS WARRANTY.

THIS WARRANTY.

THIS WARRANTY.THIS WARRANTY.

If, in ITW Ransburg’s opinion the warranty item in question, or other items damaged by this part was improperly installed, operated or maintained, ITW Ransburg will assume no responsibility for repair or replacement of the item or items. The purchaser, therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable.

7171

AA-99-01.1

MANUALMANUAL

MANUAL

MANUALMANUAL

CHANGE SUMMAR CHANGE SUMMAR

CHANGE SUMMAR

CHANGE SUMMAR CHANGE SUMMAR

This manual was published to supercede Manuals

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01.1,

01.1, 01.1,

matic Electrostaic Robot Mount Spray Gunsmatic Electrostaic Robot Mount Spray Guns

matic Electrostaic Robot Mount Spray Guns

matic Electrostaic Robot Mount Spray Gunsmatic Electrostaic Robot Mount Spray Guns Dual Atomization Technology Dual Atomization Technology

Dual Atomization Technology

Dual Atomization Technology Dual Atomization Technology

following changes:

1. To publish into Service Manual, that list all present REA Automatic Electrostatic Spray Applicators, including their updated information. (All Manual Sections.)

3. To include a "Warranty Policies" section to the Service Manual.

4. Remove" Appendix" section. See "Literature IL-307 Technical Supplement for All Products".

5. Added "www.itwransburg.com" to the "Back Cover".

AA-96-01.1, AA-96-01.1,

AA-96-01.1,

AA-96-01.1, AA-96-01.1,

REA-9000R and REA-9000RL Auto-REA-9000R and REA-9000RL Auto-

REA-9000R and REA-9000RL Auto-

REA-9000R and REA-9000RL Auto-REA-9000R and REA-9000RL Auto-

REA-9000A and REA-REA-9000A and REA-

REA-9000A and REA-

REA-9000A and REA-REA-9000A and REA-

, and AA-97-, and AA-97-

, and AA-97-

, and AA-97-, and AA-97-

Service

to make the

AA-99-01.1

Service Manual Price:Service Manual Price:

Service Manual Price: €

Service Manual Price:Service Manual Price:

ManufacturingManufacturing

Manufacturing

ManufacturingManufacturing

40.00 (Euro)40.00 (Euro)

40.00 (Euro)

40.00 (Euro)40.00 (Euro)

$50.00 (U.S.)$50.00 (U.S.)

$50.00 (U.S.)

$50.00 (U.S.)$50.00 (U.S.)

1910 North Wayne Street Angola, Indiana 46703-9100 Telephone: 260/665-8800 Fax: 260/665-8516

Technical/Service AssistanceTechnical/Service Assistance

Technical/Service Assistance

Technical/Service AssistanceTechnical/Service Assistance Automotive Assembly and Tier I Telephone: 800/ 626-3565 Fax: 419/ 470-2040 Industrial Systems Telephone: 800/ 233-3366 Fax: 419/ 470-2071 Ransburg Guns Telephone: 800/ 233-3366 Fax: 419/ 470-2071 www.itwransburg.com

Technical Support Representative will direct you to the appropriate telephone numberTechnical Support Representative will direct you to the appropriate telephone number

Technical Support Representative will direct you to the appropriate telephone number

Technical Support Representative will direct you to the appropriate telephone numberTechnical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.for ordering Spare Parts.

for ordering Spare Parts.

for ordering Spare Parts.for ordering Spare Parts.

Form No. AA-99-01.1 Litho in U.S.A. 06/07

Ransburg 76480, 76482, 76485, 76488 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual