Ransburg 70158 User Manual

Ransburg
TURBODISK™ FAIRING ASSEMBLY
SERVICE MANUAL
AU-82-01.3
(Replaces AU-82-01.2) March - 2013
MODEL: 70158
IMPORTANT: Before using this equipment, care­fully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference.
Service Manual Price: $20.00 (U.S.)
Turbodisk Fairing Assembly
NOTE: This manual has been changed from revision AU-82-01.1 to revision AU-82-01.2. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual.
Ransburg
AU-82-01.3
Ransburg
CONTENTS
SAFETY:
Turbodisk Fairing Assembly - Contents
PAGE
1 - 5
SAFETY PRECAUTIONS...........................................................................................................
HAZARDS/SAFEGUARDS.........................................................................................................
INTRODUCTION:
GENERAL DESCRIPTION.........................................................................................................
INSTALLATION:
INSTALLATION...........................................................................................................................
PARTS IDENTIFICATION:
70158 TURBODKISK FAIRING ASSEMBLY / PARTS LIST.....................................................
WARRANTY POLICIES:
LIMITED WARRANTY.................................................................................................................
1 2-5
6
6
7-10
7-10
11
11
12
12
AU-82-01.3
Turbodisk Fairing Assembly - Safety
SAFETY
Ransburg
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the technical and safety liter­ature for your Ransburg products. This manual contains information that is important for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this informa­tion, we use the following symbols. Please pay particular attention to these sections.
A WARNING! states information to alert you to a situation that might cause serious injury if instructions are not followed.
A CAUTION! states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury.
A NOTE is information relevant to the proce­dure in progress.
W A R N I N G
!
The user MUST read and be familiar with the
Safety Secon in this manual and the Ransburg safety literature therein idened.
 This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean or maintain this equipment! Special care should be taken to ensure that the WARNINGS and
safety requirements for operang and servicing
the equipment are followed. The user should be
aware of and adhere to ALL local building and re
codes and ordinances as well as NFPA-33 SAFETY STANDARD, LATEST EDITION, prior to installing,
operang, and/or servicing this equipment.
W A R N I N G
!
While this manual lists standard specications
and service procedures, some minor deviations may be found between this literature and your equipment. Differences in local codes and plant requirements, material delivery requirements, etc., make such variations inevitable. Compare this manual with your system installation draw­ings and appropriate Ransburg equipment man­uals to reconcile such differences.
Careful study and continued use of this manual will provide a better understanding of the equipment
and process, resulting in more efcient operation,
longer trouble-free service and faster, easier troubleshooting. If you do not have the manuals and safety literature for your Ransburg system, contact your local Ransburg representative or Ransburg.
The hazards shown on the following pages
may occur during the normal use of this equip­ment. Please read the hazard chart beginning on page 2.
1
AU-82-01.3
Ransburg
Turbodisk Fairing Assembly - Safety
AREA
Tells where hazards may occur.
Spray Area
HAZARD
Tells what the hazard is.
Fire Hazard
Improper or inadequate operation and maintenance
procedures will cause a re
hazard.
Protection against inadver­tent arcing that is capable of
causing re or explosion is
lost if any safety interlocks are disabled during opera­tion. Frequent Power Supply or Controller shutdown indi­cates a problem in the system requiring correction.
SAFEGUARDS
Tells how to avoid the hazard.
Fire extinguishing equipment must be present in
the spray area and tested periodically.
Spray areas must be kept clean to prevent the accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be turned off prior to cleaning, ushing or main­tenance.
When using solvents for cleaning:
Those used for equipment ushing should
have ash points equal to or higher than
those of the coating material.
• Those used for general cleaning must have
ash points above 100°F (37.8°C).
Spray booth ventilation must be kept at the rates required by NFPA-33, OSHA, country, and local codes. In addition, ventilation must be main­tained during cleaning operations using am­mable or combustible solvents.
Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A dis­tance of 1 inch for every 10KV of output voltage is required at all times.
Test only in areas free of combustible material. Testing may require high voltage to be on, but only as instructed.
Non-factory replacement parts or unautho-
rized equipment modications may cause re or
injury.
If used, the key switch bypass is intended for use only during setup operations. Production should never be done with safety interlocks dis­abled.
Never use equipment intended for use in water­borne installations to spray solvent based ma­terials.
The paint process and equipment should be set up and operated in accordance with NFPA­33, NEC, OSHA, local, country, and European Health and Safety Norms.
AU-82-01.3
2
Turbodisk Fairing Assembly - Safety
Ransburg
AREA
Tells where hazards may occur.
Spray Area
HAZARD
Tells what the hazard is.
Explosion Hazard
Improper or inadequate oper­ation and maintenance proce-
dures will cause a re hazard.
Protection against inadvertent arcing that is capable of caus-
ing re or explosion is lost if
any safety interlocks are dis­abled during operation.
Frequent Power Supply or Controller shutdown indicates a problem in the system requir­ing correction.
SAFEGUARDS
Tells how to avoid the hazard.
Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A dis­tance of 1 inch for every 10KV of output voltage is required at all times.
Unless specically approved for use in hazard­ous locations, all electrical equipment must be located outside Class I or II, Division 1 or 2 hazardous areas, in accordance with NFPA-33.
Test only in areas free of ammable or combus­tible materials.
The current overload sensitivity (if equipped) MUST be set as described in the correspond­ing section of the equipment manual. Protec­tion against inadvertent arcing that is capable
of causing re or explosion is lost if the current
overload sensitivity is not properly set. Fre­quent power supply shutdown indicates a prob­lem in the system which requires correction.
General Use and Maintenance
Improper operation or mainte­nance may create a hazard.
Personnel must be properly trained in the use of this equip­ment.
Always turn the control panel power off prior to
ushing, cleaning, or working on spray system
equipment.
Before turning high voltage on, make sure no objects are within the safe sparking distance.
Ensure that the control panel is interlocked with the ventilation system and conveyor in accor­dance with NFPA-33, EN 50176.
Have re extinguishing equipment readily avail­able and tested periodically.
Personnel must be given training in accordance with the requirements of NFPA-33, EN 60079-0.
Instructions and safety precautions must be read and understood prior to using this equip­ment.
Comply with appropriate local, state, and na­tional codes governing ventilation, re protec­tion, operation maintenance, and housekeep­ing. Reference OSHA, NFPA-33, EN Norms and your insurance company requirements.
3
AU-82-01.3
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