Ramsey Electronics PA1 User Manual

2 METER RF POWER AMPLIFIER KIT
Ramsey Electronics Model No. PA1
Give your handheld a big boost with this economical power amplifier kit. Thousands have built and enjoyed this kit; one magazine review even said, “probably the best bargain in Ham radio!”
Works with any radio; mobile, fixed or handheld
8 to 10 times the power gain: 10 watts out for every 1 watts in, 20 watts
out for every 2 watts in, 30 watts out for every 3 watts in!
Easy connection to a radio
Just add a T-R relay, case, Pre-amp if desired and connectors
Informative manual answers questions on theory, hookup and uses -
enhances resale value, too!
Maximum output of 35 - 40 watts, max drive of 8 watts
Mounts in any small aluminum case, which then will act as a heatsink
Yes, this is the amplifier that’s been reviewed in all the Ham magazines!
Clear, concise assembly instructions carefully guide you to a finished
kit that works FIRST time!
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PARTIAL LIST OF AVAILABLE KITS RAMSEY TRANSMITTER KITS
FM10, FM25B FM Stereo Transmitters
FM100 Super Pro FM Transmitter
MR6 Model Rocket Tracking Transmitter
AM1, AM25 AM Transmitters
RAMSEY RECEIVER KITS
FR1 FM Broadcast Receiver
AR1 Aircraft Band Receiver
SR2 Shortwave Receiver
HFRC 10 MHz WWV Receiver
SC1 Shortwave Converter
RAMSEY HOBBY KITS
SG7 Personal Speed Radar
SS70A Speech Scrambler
TG1 DTMF Tone Grabber
BS1 “Bullshooter” Digital Voice Storage Unit
AVS10 Automatic Sequential Video Switcher
WCT20 Cable Wizard Cable Tracer
MD3 Microwave Motion Detector
ML Music Lights Kit
LC1 Inductance-Capacitance Meter
RAMSEY AMATEUR RADIO KITS
HR Series HF All Mode Receivers
QRP Series HF CW Transmitters
CW7 CW Keyer
QRP Power Amplifiers
RAMSEY MINI-KITS Many other kits are available for hobby, school, scouts and just plain FUN. New kits are always under development. Write or call for our free Ramsey catalog.
PA1 2 METER RF POWER AMPLIFIER KIT INSTRUCTION MANUAL
Ramsey Electronics publication No. PA1 Revision 1.1
First printing: December 1994
COPYRIGHT 1994 by Ramsey Electronics, Inc. 590 Fishers Station Drive, Victor, New York
14564. All rights reserved. No portion of this publication may be copied or duplicated without the written permission of Ramsey Electronics, Inc. Printed in the United States of America.
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Ramsey Publication No. PA1
Price $5.00
KIT ASSEMBLY
AND INSTRUCTION MANUAL FOR
2 METER RF POWER AMPLIFIER KIT
TABLE OF CONTENTS
Kit Building Tips ............................... 5
Parts list ........................................... 5
Assembly .......................................... 6
Parts Layout Diagram ...................... 6
Schematic Diagram .......................... 7
Testing ............................................. 11
Troubleshooting ............................... 11
Transmitting-Receiving .................... 12
Customizing ..................................... 13
Installation ........................................ 13
Operating Your PA1 ......................... 13
Warranty ........................................... 15
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RAMSEY ELECTRONICS, INC.
590 Fishers Station Drive
Victor, New York 14564
Phone (585) 924-4560
Fax (585) 924-4555
www.ramseykits.com
PA1 AMPLIFIER
All of us at Ramsey say THANKS for your interest in building the world's most popular 2 Meter amplifier project. Successful construction and installation of your PA1 amplifier can give your handheld 2 Meter transceiver an RF power boost beyond the performance of many fixed and mobile units.
BEFORE you begin building your PA1, we ask you to read the warranty information on page 14 and think about a few details in advance:
The PA1 is a true "Ham Radio" kit project which presumes the expertise that goes along with your license. You need to know how to "tack solder", wind simple VHF coils per our directions, and how to finish your PA1 with suitable enclosure, connectors, T-R switching and I/O wiring.
The Ramsey RFS1 RF-sensing T-R switch kit is available as an easy companion kit for the PA1.
The Ramsey PR10 Low Noise Pre-amplifier Kit can be worked into your final T-R installation to boost those hard-to-copy signals.
We ask you to understand that the VHF Power Transistor that is the heart and soul of this circuit cannot be guaranteed beyond careful tests by BOTH the manufacturer and our technicians. Because this expensive transistor can be damaged by either incorrect soldering OR incorrect physical mounting, there can be NO warranty on this part unless your own additional test BEFORE ANY soldering and mounting shows a clear defect.
Use of a VHF power output wattmeter is essential to correct adjustment of the PA1.
If you decide, before beginning any assembly of your PA1 kit, that this project is not quite what you're ready for, you may return the complete, unassembled PA1 kit to the Ramsey factory.
OR, if you are ready to join the thousands of hams world-wide who enjoy the PA1 as the most economical possible HT improvement for the highly-popular 2 Meter band, we will be happy to guide you through every construction step in the spirit of the "Learn-As-You-Build" philosophy for all Ramsey Kit manuals for the new millenium.
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KIT BUILDING TIPS
Use a good soldering technique - let your soldering iron tip gently heat the traces to which you are soldering, heating both wires and pads simultaneously. Apply the solder on the iron and the pad when the pad is hot enough to melt the solder. The finished joint should look like a drop of water on paper, somewhat soaked in.
Electrical part installation - when parts are installed, the part is placed flat to the board, and the leads are bent on the backside of the board to prevent the part from falling out before soldering. The part is then soldered securely to the board, and the remaining lead length is then clipped off.
PA1 PARTS LIST:
1 PA1 Printed circuit board 1 BLW40 or SD1272 RF Power Transistor 1 Length of pre-tinned #18 wire (for L1,L2) 1 Length of #18 enameled wire (for L3) 1 Length of #24 wire (for winding 6 hole RF choke ferrite bead) 1 6 hole RF Choke ferrite bead (black cylinder) (to be hand-wound) 2 100 pf mica compression trimmers (rectangle shaped) (C1,C3) 2 60 pf variable trimmer capacitors (round shaped) (C2,C4) 2 47 or 56 pf ceramic disc capacitors (C5,C6) 1 .01uf ceramic disc capacitor (marked .01 or 103 or 10 nf) (C7)
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