Ramsey Electronics MR6 User Manual

MODEL ROCKET TRACKING
AND TELEMETRY
TRANSMITTER KIT
Ramsey Electronics Model No. MR6
Easily track your rocket using a scanner receiver. Uses SMT (surface mount technology) components for the ultimate in miniaturization and performance.
Actual Size of Assembled Kit
With Battery
Talk about small - this baby’s MICRO size !
Get some “hands on” experience with the latest surface mount
technology.
Crystal controlled - NO FREQUENCY DRIFT !
Not small on performance - transmits up to 1/4 mile !
Kit includes extra SMT components - no worries about losing or
dropping a tiny part.
Unit powered by a 3 V lithium camera battery (included) available at any camera or discount store.
Complete and informative instructions guide you to a kit that works the first time, every time - enhances resale value, too !
Transmits in the 146.00 MHz range, receive on any scanner or 2 Meter ham rig
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RAMSEY TRANSMITTER KITS
FM10A, FM25B FM Stereo Transmitters
TV6 TV Transmitter
AM1, AM25 AM Transmitters RAMSEY RECEIV E R KI TS
FR1 FM Broadcast Receiver
AR1 Aircraft Band Receiver
SR2 Shortwave Receiver
AA7 Ac t ive An t e n n a RAMSEY HOBBY KI TS
SG7 Personal Speed Radar
SS70A Speech Scrambler
BS1 “Bullshooter” Digital Voice Storage Unit
AVS10 Automatic Sequential Video Switcher
WCT20 Cable Wizard Cable Tracer
LABC1 Lead Acid Battery Charger
ECG1 Heart Monitor
VG1 Van deGraff Generator
SP1 Speakerphone
MD3 Microwave Motion Detector
PH10 Peak Hold Meter
TFM3 Tri-Field Meter RAMSEY AMATEUR RADIO KITS
HR Series HF All Mode Receivers
QRP Series HF CW Transmitters and Power Amplifiers
CW7 CW Keyer
DDF1 Doppler Direction Finder RAMSEY KITS
The above is but a small listing of available Ramsey kits, many other kits are available for hobby, school, Scouts and just plain FUN. New kits are always under development. Write or call for our free Ramse y catalog.
MR6 MODEL ROCKET TRACKING TRANSMITTER KIT
INSTRUCTION MANUAL
Ramsey Electronics Publication No. MMR6 Rev is io n 1.0A
First printing: November 2000
COPYRIGHT ©1995 by Ramsey Electronics, Inc. 590 Fishers Station Drive, Victor, New York
14564. All rights reserved. No portion of this publication may be copied or duplicated without the written permission of Ramsey Electronics, Inc. Printed in the United States of America.
MR6 2
Ramsey Publication No. MR6
Price $5.00
KIT ASSEMBLY
AND INSTRUCTION MANUAL FOR
MR6 MODEL ROCKET TRACKING AND TELEMETRY TRANSMITTER
TABLE OF CONTENTS
Introduction to the MR6 ................. 4
How it works .................................. 4
SMT soldering instructions ............. 5
Parts list ........................................ 7
Parts Layout diagram .................... 8
Schematic diagram ....................... 9
MR6 Assembly instructions ......... 10
Hook-up configurations ................ 13
Troubleshooting ........................... 13
Ramsey kit warranty .................... 15
RAMSEY ELECTRONICS, INC.
590 Fishers Station Drive
Victor, New York 14564
Phone (585) 924-4560
Fax (585) 924-4555
www.ramseykits.com
MR6 3
INTRODUCTION Welcome to the latest innovation in electronics technology using (S)urface
(M)ount (T)echnology, or SMT. Just as when the transistor revolutionized the amount of space required to construct electronic circuits, the advent of surface mount components have further “shrunk” the dimensions of what we are accustomed to seeing in modern day circuits. These “chip” components are commonly used in today’s miniature circuits including everything from camcorders to high speed computers. We wanted to design a kit that accentuated their small size, so what better than a micro FM transmitter! Many low cost wireless transmitters are susceptable to frequency drift when held in the hand, placed on a metal table or subject to close proximity of a body. This kit uses crystal control to reduce any possibiliy of frequency drift.
While this kit and manual were designed with the beginner in mind, it should also be stated that this kit qualifies as a “Skill Level 2” due to the nature of the assembly using surface mount components. While this isn’t intended to “scare you off” it is not recommended that this be your first electronics assembly project. While we have included extra SMT components in case you lose or damage a “chip” component, care should still be taken to assemble the kit with the utmost care - an uncontrolled sneeze could blow your kit away!
While the components may seem strange looking at first (where are the leads??!!) rest assured that the y are not too difficult to install. A friendly warning, however, don’t pull out your trusty soldering gun for this project (our repair techs have a pet statement, “do you know what the soldering gun’s light is for - it’s to see what you’re burning up!”) as the gun generates too much heat for the tiny solder “tabs” on the component ends. A small pair of tweezers and good eye to hand coordination are also necessary for proper assembly of this kit. A magnifying lens is recommended to check solder connections.
MR6 CIRCUIT DESCRIPTION
The MR6 is a three stage crystal controlled transmitter consisting of a cry stal oscillator followed by two frequency multipliers. The crystal oscillator operates at 12, 16 or 24 MHz, depending upon crystal used. The first frequency multiplier is tuned to the fourth, third or second harmonic of the crystal oscillator, producing a stong output at 1/3 of the final 146 MHz output frequency. The second frequency multiplier operates as a frequency tripler, producing the desired 146 MHz output frequency. Broadband coupling is used to allow the user to select different crystals for various output frequencies.
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RAMSEY Learn-As-You-Build KIT ASSEMBLY
There are numerous solde r con n ections on the MR6 printed circuit board. Therefore, PLEASE take us seriously when we say that good soldering is essential to the proper operation of your transmitter!
Use a 25-50 watt soldering pencil with a clean, sharp tip.
Use only rosin-core solder intended for electronics use.
Use bright lighting, a magnifying lamp or bench-style magnifier may
be helpful.
Do your work in stages, taking breaks to check your work. Brush
away wire cuttings so they don't lodge between solder connections.
We have a two-fold "strategy" for the order of the following kit assembly steps. First, we install parts in physical relationship to each other, so there's minimal chance of placing parts on the wrong pads. Second, whenever possible, we install in an order that fits our "Learn-As-You Build" Kit building philosophy. For each part, our word "Install" always means these steps:
1. Pick the correct part value to start with.
2. Place it on to the correct PC board location.
3. Orient it correctly, follow the PC board drawing and the written directions for all parts - especially when there's a right way and a wrong way to solder it in. (Diode bands, electrolytic capacitor polarity, transistor shapes, dotted or notched ends of IC's, and so forth.)
4. Solder all connections unless directed otherwise. Use enough heat and solder flow for clean, shiny, completed connections.
SURFACE MOUNT COMPONENT SOLDERING INSTRUCTIONS:
You’ll notice that the circuit board contains only a few holes for component leads to pass through. This is because the SMT components will be affixed to the “solder” side of the PC board, the side that contains the PC traces. Be aware that the component view for assembly is looking at the solder side of the PC board.
Patience is the key when installing surface mount components. Typically, the first step (after identifying the component) is to “tin” one of the PC traces that will connect to the part. Once this is accomplished, the part can be installed by holding it with tweezers in contact with the “tinned” trace and re-heating
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