Ramsey Electronics LPA1 Instruction Manual

POWER BOOSTER
AMPLIFIER
Ramsey Electronics Model No. LPA1
Looking to boost the output of a small transmitter or signal generator? Look no further. Our general purpose broadband power amplifier is ideal for the test bench as well as any ham radio applications. Get up to 1 watt RF power output!
State of the art “MMIC” amplifier technology ensures great
quality amplification.
The perfect lab amplifier for any lab bench! Excellent
bandwidth and gain characteristics make the LPA1 a useful tool for amateurs and professionals alike.
Boost almost any low power transmitter, up to 10mW maximum
input, from 300Khz to 1Ghz with up to one watt of power.
Specially engineered PC board makes building a snap!
No maintenance operation makes the LPA1 perfect for hassle
free operation.
Amplification at up to 7,000 times the input power at 10Mhz!
Perfect for boosting your QRP transmitter. Works on all bands
from 160 meters to the 1Ghz band!
LPA1 2
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LPA1 POWER BOOSTER AMPLIFIER KIT INSTRUCTION MANUAL
Ramsey Electronics publication No. MLPA1 Revision 1.7a
First printing: April 2003
COPYRIGHT 1994 by Ramsey Electronics, Inc. 590 Fishers Station Drive, Victor, New York
14564. All rights reserved. No portion of this publication may be copied or duplicated without the written permission of Ramsey Electronics, Inc. Printed in the United States of America.
LPA1 3
LPA1 POWER
BOOSTER AMPLIFIER
Ramsey Publication No. MLPA1
Price $5.00
TABLE OF CONTENTS
Introduction to the LPA1 ................... 4
How It Works .................................... 4
LPA1 Parts List ................................. 7
Schematic Diagram .......................... 8
Parts Layout Diagram ....................... 9
Feedback Circuit Considerations .... 10
LPA1 Assembly Instructions ............ 11
Setup and Testing ........................... 16
Troubleshooting ............................... 17
Ramsey Kit Warranty ...................... .19
KIT ASSEMBLY
AND INSTRUCTION MANUAL FOR
LPA1 4
Welcome to the LPA Power Booster Amplifier
Thank you for purchasing the LPA1 Power Booster Amplifier. The LPA -1 is a state of the art amplifier for almost any low power transmitter. With a fre­quency range from 100Khz to almost 1Ghz, it is no wonder that it is so ver­satile. And with an incredible gain of up to 38.5dB (7079 times the input power) at 10 Mhz, you can finally be heard over all of the noise and interfer­ence on many bands. For very low power ham radio QRP equipment, VCR “rabbits,” and virtually anything else that you can hook it to, you will notice a big difference in the signal distance and clarity. A gain of 38.5dB means that only 125 micro watts will get you 1 watt of crystal clear power!
You’ll notice that the PC board included with your kit contains plating on both sides of the board. This topside ground “plane” is necessary to create the proper RF impedance in the traces run on the bottom side of the board. We have also used the latest in trouble free amplifiers, the Mini Circuits MAV3 IC, to provide crystal clear linear amplification.
NOTE TO NEWCOMERS: If you are a first time kit builder, you may find this manual easier to understand than you may have expected. Each part in the kit is checked off as you go, while a detailed description of each part is given. If you are to follow each step in the manual in order, and practice good sol­dering and kit building skills, the kit is next to fail-safe.
Circuit description
Your Power Booster Amplifier consists of a simple circuit in terms of compo­nents. Since the kit operates at frequencies as high as 1Ghz, your board has been specially engineered for proper impedance matching. As signals go up in frequency, they behave very differently than you might expect. Without a properly designed board, the signal may actually begin to reflect throughout the circuit. These reflections may cause a substantial loss of gain in the cir­cuit. To help eliminate this effect, your board has been designed using a process called micro-strip design. This feature is what allows you to get rela­tively high gain from your LPA1 at very high frequencies. Throughout the construction of this kit, it is extremely important to make sure that all leads on components are kept as short as possible. If you do not make an attempt to make the leads as short as possible, you may not find the output power or gain as we have designed it.
The main components of the circuit are the RF amplifier and Q2, an MRF581 power transistor. The MAV3 is a state of the art amplifier specially designed to work in a wide range of radio frequencies. The MAV3 amplifies the signal, but does not have the power output capabilities to push out such high power. For this reason, Q2 is placed in the circuit. Q2 amplifies the signal a bit more, and is capable of generating a large amount of power out of the circuit.
LPA1 5
There are three other parts of this circuit. One simply turns on and supplies power to the circuit. The second, supplies power to the MAV3 amplifier. The third biases Q2 for proper operation.
Ramsey “Learn-as-you-build” Power Booster Assembly Strategy
Since the LPA1 runs at very high frequencies, it is extremely important that you follow the instructions provided. Incorrectly installed components, exces­sively long component leads, and bad solder joints may mean that your kit won’t work. For reasons like this it is advisable to follow the step-by-step in­structions in the manual and not jump ahead.
Be sure to read through all of the steps, and check the boxes as you go along to be sure that you didn't miss any important steps. Before you switch on the power in a hurry to see results, check all transistors, the MAV3 amplifier, D1 and C3 for proper orientation. Also check the board for any possible solder shorts, or cold solder joints. All of these mistakes could have detrimental ef­fects on your kit - not to mention your ego!
Throughout the construction of the kit, we will try to explain the various com­ponents and their function in the circuit. Who ever said that you can’t learn something while you are having fun? If your kit has problems, we have also included a step by step troubleshooting section to guide you through them. Please remember that most problems occur out of bad soldering technique and improperly placed components. A clear head and a meter are all that you probably need to solve the problem. Since it is virtually impossible for our technicians to “troubleshoot” step by step over the phone, please follow the troubleshooting guide provided in your manual.
Kit building tips:
Use a good soldering technique - let your soldering iron tip gently heat both the wires and pads simultaneously. Apply the solder to the wire and the pad when the pad is hot enough to melt the solder. The finished joint should look like a drop of water on paper, somewhat soaked in. If the pads have not heated up sufficiently, melted solder (heated by the iron itself) will form a cold solder joint and will not conduct. These appear to be dull beads of solder, and can be fixed easily be applying heat to the pad and wire. Mount all parts on the top side of the board. This is the side with no traces or pads.
Part installation - when parts are installed, the part is placed flat to the board, and the leads are bent on the backside of the board to prevent the part from falling out before soldering. The part is then soldered securely to the board, and the remaining lead length is clipped off. Please keep in mind that it is ex­tremely vital to place the parts as close to the board as possible. This is nec­essary for proper operation over the wide frequency range of the amplifier.
LPA1 6
Double sided component soldering instructions:
You’ll notice that the circuit board contains plating on both sides of the board, with a large ground “plane” area on the component side of the circuit board. In order to electrically connect this topside ground plane to the bottom side ground connections, it will be necessary to solder some connections on both the top and bottom sides of the circuit board.
These topside connections will be clearly pointed out when necessary in the assembly instructions. When so instructed, be sure the solder “flows” around the topside connection, as shown. When installing a disc capacitor, be sure to scrape away any insulating material which may be coated on the lead near the components’ body. Also, be aware that for every part that you solder on the top side of the board, there should also be a connection on the bottom side for that same lead.
Another important consideration when building high frequency RF circuits is to keep the component lead lengths as short as mechanically possible to keep the components close to the PC board. This will avoid adding stray ca­pacitance or inductance into the circuit.
5
Component (Disc Cap shown)
Topside solder connection
"Normal" bottomside connection
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