Ramsey PATRIOT PROFILE 9500 UT User Manual

Congratulations
You have purchased the finest winch available in its service class. It features a highly efficient 3 stage planetary gear set which transmits torque from a series wound DC motor. A semi­automatic clutch allows free spooling for quick cable deployment and eliminates unnecessary trips back to the winch. A wireless remote allows the winch to be operated while standing up to 50 feet away. An automatic load holding brake is designed to hold the full rated capacity of the winch. It was designed and manufactured to provide you with the utmost in utility. As with any device that combines power and movement in its use, there are dangers if improperly used. At the same time, there are easier ways for get­ting the job done if certain precautions are taken first.
Please read this manual carefully. It contains useful ideas in ob­taining the most efficient operation from your Ramsey Winch and safety procedures you need to know before beginning use. When you follow our guidelines for operation, your Ramsey Winch will give you many years of satisfying service. Thank you for choosing Ramsey. You will be glad you have one working for you.
CAUTION:
Read and understand this manual before installation and operation of winch. See Safety Precautions!
Ramsey Winch Company
Owner’s Manual
Front Mount Electric Winch
PATRIOT PROFILE 9500UT
Layer of Cable 1 2 3 4 5
9,500
7,700
6,500
5,700
Rated Line Pull Per Layer
Cumulative Cable Capacity Per Layer (5/16” – 8mm – dia. Cable)
Line Pull
First Layer
Line Speed
First Layer Amp Draw 95 205 270 340 405 450
* Depends on cable being uniformly wound onto drum
(kg)
(fpm)
(mpm)
(kg)
(ft)*
(m)*
NO
LOAD
33
10.0
4,309
15
4
2,000
900
14
4.2
3,480
2,940
35
60
10
4,000 1,810
11
3.3 9 2.5 7 2.1 6 1.8
18
6,000 2,720
Contents
Performance Specifications ..................................... Front Cover
Safety Precautions .................................................................. 2
Tips for Safe Operation ........................................................... 2
Techniques of Operation ......................................................... 3
Installation .............................................................................. 4
Operating Instructions ............................................................. 6
Electrical Connections and Operation ....................................... 6
Maintenance ........................................................................... 6
Troubleshooting Guide ............................................................ 7
Winch Parts List ............................................................... 8-10
Warranty ................................................................ Back Cover
Please note: Ramsey Patriot™ series winches are designed
for front mount vehicle use. The winches are not designed for and should not be used in industrial applications (car hau­lers/carriers, wreckers, hoisting, etc.), and Ramsey does not warrant them to be suitable for such use. Ramsey makes a sepa­rate, complete line of winches for industrial/commercial use. Please contact the factory for further information.
2,580
90
27
8,000 3,620
4,900 2,210
105
32
9,500 4,309
Safety Precautions
To Guard against Possible Injury... A minimum of five wraps of cable around the drum barrel is necessary to hold the rated load. Cable clamp is not designed to hold the load.
A. Keep yourself and others a safe distance to the side of
the cable when pulling under load.
B. Do not step over a cable, or near a cable under load. C. Use supplied hook strap when handling hook for spooling
wire rope.
D. Do not move the vehicle to pull a load on the winch cable.
This could result in cable breakage and/or winch damage.
E. Use a heavy rag or gloves to protect hands from burrs
when handling winch cable.
F. Apply blocks to wheels when vehicle is on an incline. G. Winch clutch should be fully engaged when in use. H. Modification, alteration, or deviation to the winch should
only be made by Ramsey Winch Company.
I. Keep the duration of your pulls as short as possible. If the
motor becomes uncomfortably hot to the touch, stop and let it cool for a few minutes. Do not pull more than one minute at or near rated load. Do not maintain power to the winch if the motor stalls. Electric winches are for intermit­tent usage and should not be used in constant duty appli­cations.
J. Disconnect the remote control switch from the winch
when not in use. A Ramsey Part No. 282053 safety on­off switch in your vehicle is recommended.
K. NOTE: Do not use winch in hoisting applications due to
required hoist safety factors and features.
L. Do not exceed maximum line pull ratings shown in tables.
Shock loads must not exceed these ratings.
M. To respool correctly, it is necessary to keep a slight load
on the cable. This can be accomplished by (wearing gloves) holding the cable with one hand and the remote control switch with the other, starting as far back and in the center as you can, walking up keeping load on the cable as the winch is powered in. Do not allow the cable to slip through your hand and do not approach the winch too closely. Turn off the winch and repeat the procedure until all the cable except a few feet is in. Disconnect the
remote control switch and finish spooling in cable by ro­tating the drum by hand with clutch disengaged. On hid­den winches, spool in cable under power using supplied hook strap.
Tips for Safe Operation
Don’t underestimate the potential danger in winching opera­tions. Neither should your fear them. Do learn the basic dangers and avoid them.
Observe the spooling of cable onto drum. Side pulls can cause cable to pileup at one end of the drum. To correct uneven stacking, spool out that section of the cable and move it to the other end of the drum and continue winching. Uneven spooling, which causes cable pileup, can interfere with the solenoid housing causing damage to the winch.
Store the remote control switch inside your vehicle where it will not become damaged. Inspect it before you plug it in.
When ready to begin spooling in, plug in remote control switch with clutch disengaged.
Never connect the hook back to the cable. This causes ca­ble damage. Always use a sling or chain of suitable strength, as shown in the illustration.
Observe your winch while winching, if possible, while standing at a safe distance. If you use vehicle drive to as­sist, stop and get out every few feet to assure the cable is not piling up in one corner. Jamming cable can break your winch.
Do not attach tow hooks to winch mounting apparatus. They must attach to vehicle frame.
When double lining during stationary winching, the winch hook should be attached to the chassis of the vehicle.
Since the greatest pulling power is achieved on the inner­most layer of your winch, it is desirable to pull off as much line as you can for heavy pulls. If this is not practical, use a snatch block and double the arrangement (see illustration). Remember, a minimum of 5 wraps of cable around the drum barrel is necessary to hold the rated load.
Neat, tight spooling avoids cable binding which is caused when a load is applied and the cable is pinched between two others. If this happens, alternately power the winch in and out a few inches. Do not attempt to work a bound cable under load, free by hand.
2
Techniques of Operation
The best way to get acquainted with how your winch oper­ates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you hear your winch as well as see it operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Soon you will gain confidence in operating your winch and its use will become second nature with you.
Your winch will not only pull your vehicle up a steep grade, it will also pull another vehicle or a load while your vehicle is anchored in a stationary position. The sketches on this page show you a few techniques.
When pulling a heavy load, place a blanket, jacket or tarpau­lin over the cable five or six feet from the hook. It will slow the snap back in the event of a broken cable. Also, open the vehicle hood for additional protection.
Use the vehicle wheel power to help the winch, but don’t overtake the winch line. Plan your pull. You can't always hook up and pull out in one step. Examine all the areas for anchoring possibilities as well as leverage situations, direc­tion, and goal.
For basic self-recovery, anchor to a tree or heavy rock. When anchoring to a tree, always use a tree trunk protec­tor.
Stakes driven in solid earth and chained together make a good anchor point for self-recovery when no solid anchor point is available.
Winches equipped with cable guide fairleads can pull from several directions. Pull from an angle only to straighten up the vehicle-otherwise you can damage structural members or other parts of your vehicle and cause excess cable buil­dup on one end of the winch drum.
For a direct pull of 2000 lbs., hitch truck to a tree or solid anchor, and take out of gear.
For a solid anchor, bury a log with earth or sand or place it in a deep ravine.
To double the pull, use 2-part line and tie off to chassis. Take out of gear.
3
Installation
The winch shown in this owner’s manual is solely and ex­clusively designed for vehicle mounted, non-industrial appli­cations. All other applications will void warranty.
It is very important that the winch be mounted on a flat sur­face so that the three major sections (the motor end, the cable drum, and the gear housing end) are properly aligned. It is recommended that Ramsey kits be used to mount the winch. They are designed to align the winch and distribute up to the full rated load evenly, to avoid possible damage to the winch or vehicle.
NOTE: If recommended mounting is not used, a kit of equal design must be used.
Also available for mounting the Patriot Profile 9500 UT are the following winch mounting channels:
• #251126 short length (23.63”) black
• #251127 medium length (30.00”) black
• #251128 long length (36.00”) black It is recommended that Ramsey mounting channels be used
with all non-Ramsey mounting.
Attach fairlead to channel using hardware furnished with winch. Attach winch to channel. Thread capscrews with lockwashers through mounting holes in channel and into winch feet (see Figure 1).
Substitution of attaching hardware items (bolts, nuts or washers) different from those supplied with your winch and mounting kit can lead to failure causing damage or serious injury (use SAE grade 5 bolts or better and torque to 34 ft.lbs.).
Place end of wire rope through fairlead and attach cable hook. Use clevis pin and cotter pin (see Figure 1).
MOUNTING
CHANNEL
ROLLER
FAIRLEAD
**TO ENSURE PROPER ALIGNMENT
OF FAIRLEAD TO THE DRUM, USE THE SMALLER DIA. SET OF HOLES FOR MOUNTING.
CLUTCH SHIFTER LEVER
FAIRLEAD MOUNTING BOLT
3/8-16NC X 1-1/4" LG.
1/2" DIA.
7/16" DIA.
WINCH MOUNTING BOLT
3/8-16NC X 1-1/4" LG.
4
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